BE-1204B-BC BE-1204C-BC BE-1206B-BC INSTRUCTION MANUAL PC Control type Please read this manual before using the machine. Please keep this manual within easy reach for quick reference.
Thank you very much for buying a BROTHER sewing machine. Before using your new machine, please read the safety instructions below and the explanations given in the instruction manual. With industrial sewing machines, it is normal to carry out work while positioned directly in front of moving parts such as the needle and thread take-up lever, and consequently there is always a danger of injury that can be caused by these parts.
2 Notes on safety DANGER Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet before opening the face plate of the control box. Touching areas where high voltages are present can result in severe injury. CAUTION Environmental requirements Use the sewing machine in an area which is free from sources of strong electrical noise such as high-frequency welders. Sources of strong electrical noise may cause problems with correct operation.
Installation Avoid setting up the sewing machine near sources of strong electrical noise such as high-frequency welding equipment. If this precaution is not taken, incorrect machine operation may result. CAUTION Sewing This sewing machine should only be used by operators who have received the necessary training in safe use beforehand. Attach all safety devices before using the sewing machine. If the machine is used without these devices attached, injury may result.
Maintenance and inspection Maintenance and inspection of the sewing machine should only be carried out by a qualified technician. If the power switch needs to be left on when carrying out some adjustment, be extremely careful to observe all safety precautions. Ask your Brother dealer or a qualified electrician to carry out any maintenance and inspection of the electrical system. Use only the proper replacement parts as specified by Brother.
3 Warning labels * The following warning labels appear on the sewing machine. Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are difficult to read, please contact your nearest Brother dealer. 1 Electric shock danger display W1408Q 2 Electric shock danger display 3 Injury warning display Hazardous voltage will cause injury.
6 7 Injury caution display Injury caution display Never touch or push the thread take up during operation as it may result in injuries machine. 8 High temperature caution display Never touch or push the needle bar during operation as it may result in injuries or damage to the sewing machine. 9 High temperature caution display W1206Q Do not touch this part during activitation or for 30 minutes after shut-off. Otherwise burns may result. W1201Q 10 Ground mark Be sure to connect the ground.
6 7 5 4 5 2 10 1 W1400Q 9 8 8 8 4 3 11 4 4 W1208Q BE-1204B-BC • BE-1206B-BC 7
Before Starting Operation Do not force open the shutter for direct contact with the magnetic area. Do not bring disks near magnetic matters such as magnetic screwdriver or the back side of the programmer. W1209Q Do not store floppy disks in an extremely high or low ambient temperature. W1210Q Do not use floppy disks under high humidity. W1211Q Do not use or store floppy disks in a dusty place. Do not place it on cloth. W1212Q Do not store floppy disks under direct sunlight.
Protecting data in floppy disks Write-protection is available for a floppy disk to prevent undesired data deletion. A write-protected disk is read-only. It is recommended to provide write-protection for disks which contain important data. To do so, slide the write-protect notch to open the slot as shown below. Slide the notch in this direction to prevent data loss or overwriting. Slide the notch in this direction to write data.
Procedure of Reading This Manual Explanation of models This manual explains three models: - BE-1204B-BC - BE-1204C-BC - BE-1206B-BC Explanation for individual model is provided by identifying the model name. using the machine. The display is BE-1206B-BC.
Contents Contents SAFETY INSTRUCTIONS .................................................................................................................................................1 Before Starting Operation ...............................................................................................................................................8 Procedure of Reading This Manual ..........................................................................................................................
Contents Chapter 4 Selecting and Transferring Embroidery Data Functions (Command Reference) ............................................................................................................................... 4-2 Description of Screen .................................................................................................................................................. 4-3 Creating a Directory .............................................................................................
Contents Changing Data.............................................................................................................................................................5-23 Changing Start .......................................................................................................................................................5-23 Changing End ...............................................................................................................................................
Contents Setting the Machine.................................................................................................................................................... 6-25 Needle Bar............................................................................................................................................................. 6-25 Same Speed Range ...........................................................................................................................................
Contents Chapter 7 Operation of Machine 1. Operating Procedures ..............................................................................................................................................7-2 1-1 Power Source ....................................................................................................................................................7-2 1-2 Preparation for Embroidering ...................................................................................................
Contents Chapter 9 Maintenance 1. Cleaning .................................................................................................................................................................... 9-2 1-1 Cleaning and Lubrication of Rotary Hook .......................................................................................................... 9-2 1-2 Cleaning of Needle Plate....................................................................................................................
Chapter 1 An Introduction of Embroidery Machine
Chapter 1 An Introduction of Embroidery Machine 1.
Chapter 1 An Introduction of Embroidery Machine BE-1204B-BC • BE-1204C-BC • BE-1206B-BC 1-3
Chapter 1 An Introduction of Embroidery Machine 2. Software 2-1 Necessary Systems The following systems are needed for installing the software. • Personal computer with a CPU of Intel Pentium 166 MHz or above (Even if the software is operable under the environment less than the required specification, such a case is out of the scope of warranty.
Chapter 1 An Introduction of Embroidery Machine Relationship among Programs When the software is started, the program (1) for actuating the machine starts first. Next, embroidery data is called by the program (2). Use the program (3), when required, for editing and embroidering. The embroidery data is totaled by the program (4). The programs (2), (3), and (4) can be started from the menu of the program (1). Each program can also be started independently.
Chapter 1 An Introduction of Embroidery Machine 2-5 Basic Operation of Software This section explains the basics of using the software. It covers only the operating procedures that are commonly used for the software. If there are any special operating procedures inherent to a program, they are explained in each section. How to Use the Mouse When selecting an icon or a menu displayed on the screen, move the white arrow pointer on the screen to the required position, then press the button on the mouse.
Chapter 1 An Introduction of Embroidery Machine ! Double-click Press the left mouse button twice continuously. Do not leave a long pause in between. "Double-click [xx]" means moving the white arrow pointer to "xx" and pressing the left button twice continuously. W1361Q ! Drag Move the mouse while holding down the left button. Dragging is used for defining an area.
Chapter 1 An Introduction of Embroidery Machine Names of Screen Components Names of major components on the screen of the machine controller are described below: Menu Tool bar Dimmed icons cannot be used unless an appropriate item is selected. Upward movement Scroll bar Downward movement Leftward movement Status bar Rightward movement W1363Q ! Menu Processing of software is carried out by giving relative commands. Commands are divided in groups and stored in each menu.
Chapter 1 An Introduction of Embroidery Machine Selection of Menu Processing of software is carried out by giving a command. as described below: 1. A command can be given by the mouse Move the arrow pointer to a menu name and click there. W1364Q 2. A list of commands is displayed. Click the required command. Dimmed commands cannot be used unless an appropriate item is selected. Commands with a mark have sub menus. The check mark (√) indicates that the command is selected.
Chapter 1 An Introduction of Embroidery Machine 1-10 BE-1204B-BC • BE-1206B-BC
Chapter 2 Preparation of Embroidery Machine
Chapter 2 Preparation of Embroidery Machine 1.
Chapter 2 Preparation of Embroidery Machine 2. Installation DANGER Embroidery machines should be installed only by trained engineers. Electric wiring should be laid by your distributor or electric experts. Install a machine in a place away from a highfrequency welding machine or other machines that may generate a strong electric noise. Failure to do so may cause the embroidery machine to malfunction. The sewing machine weighs approximately 700 kg.
Chapter 2 Preparation of Embroidery Machine ! When using a crane Belt More than More than 45° 45° W1223Q 2. Hook on the eyebolts with each belt to lift up the machine. When lifting the machine, make sure that the belts do not contact the machine table or the tension plate.
Chapter 2 Preparation of Embroidery Machine 2-2 Installation of Machine [5] [1] [4] [3] [2] W1224Q 1. Place Footboard [4], a rubber cushion 10 [3] (provided with the machine), and PE sheet [2] under each of four adjustment bolts M20 [1]. The Footboard must be on the rubber cushion. 2. Fit four adjustment bolts M20 [1] into the hole of Footboard [4], and adjust the embroidery machine in height.
Chapter 2 Preparation of Embroidery Machine 2-3 Preparation of Needle Bar Case [1] [2] [3] W1225Q Repeat the procedures below for all the heads: 1. 2-6 Unscrew the screw [1], then detach the bracket [3] and pin [2].
Chapter 2 Preparation of Embroidery Machine 2-4 Mounting of Table ! Preparation for mounting the table Table guide bridge [1] W1226Q • This operation is required only when the table set is purchased separately from the machine. • The table is a standard attachment. 1. Tentatively mount 4 (3 in BE-1204B) table supports Front [1] on the leg front using 4 bolts each.
Chapter 2 Preparation of Embroidery Machine ! For embroidering with tubular square hoop or cap frame (lower position) [6] [7] [4] [6] [8] [5] [3] [2] [1] [5] W1227Q 1. Attach four hexagon socket head cap screws to each of table parts R [1], M [2](BE-1206B and BE-1204C only), and L [3] from the back. 2. Put the table backing plate [4] of each table on to the table guide bridge [5], and slide to the other side.
Chapter 2 Preparation of Embroidery Machine ! For embroidering with flat hoop/sash frame (upper position) [5] [4] [2] [3] [1] [7] [6] W1228Q 1. Attach four hexagon socket head cap screws to each of table parts R [1], M [2](BE-1206B and BE-1204C only), and L [3] from the back. 2. Insert the table backing plate [4] of each table into the table backing rubber on the table support Middle [5]. 3. Adjust the height of the table support Front [6] to be even with the upper surface of the bed. 4.
Chapter 2 Preparation of Embroidery Machine 2-5 Mounting of Cotton Stand Thread guide A Thread guide B Thread guide C [5] Front [4] [3] [6] [1] [2] W1229Q 1. Attach the cotton stand bars [2] to the cotton stand [1]. 2. Attach six thread guide support bars [3] to the cotton stand [1], while fitting into the six holes. 3. Mount the thread guide assembly [4] on the thread guide support bars [3] using the six screws [5].
Chapter 2 Preparation of Embroidery Machine 2-6 Lubrication to Needle Bar Case Proper lubrication is necessary for keeping the machine head in good condition. CAUTION Turn off the power switch before starting any cleaning work, otherwise the machine may operate if the start switch is pressed by mistake, which could result in injury.
Chapter 2 Preparation of Embroidery Machine 2-7 Connection of Personal Computer to Machines (for connecting 4 sets) Be sure to ground the personal computer. Interface board (1st machine) RC cable IF cable Control box (2nd machine) (3rd machine) CAUTION IF cable Before inserting or removing IF cables or RS cables, turn off the power switches of the machine, the computer, and peripheral equipment. (4th machine) Terminator (Be sure to attach a terminator.) W1352Q 1.
Chapter 2 Preparation of Embroidery Machine 5. Pass the IF cable from the crevice between the frame of leg and the control box. W1354Q 6. Connect the interface board female connector and the control box connector SBUS1 of the first machine using an IF cable. (Terminator) W1353Q 7. Connect the control box connector SBUS2 of the first machine and the control box connector SBUS1 of the second machine using an IF cable. 8. Attach the side cover of the control box. 9.
Chapter 2 Preparation of Embroidery Machine 2-8 Connection of Power Supply ! Uninterruptive power supply This unit is for protecting a personal computer from commercial power interruption, voltage drop, and external noise. Use of an uninterruptive power supply is strongly recommended. • This unit is not an attachment of the Brother's embroidery machine, and should be purchased separately from a different source. • When using an uninterruptive power supply, be sure to establish grounding.
Chapter 2 Preparation of Embroidery Machine 2-9 Grounding CAUTION Perform a grounding cable connection. malfunction. Failure to do so may result in electric shock or machine Grounding cable W1231Q When connecting the power supply, make sure to connect it to the grounding cable (with green and yellow stripes). When plugging in the outlet, use a plug suited to the outlet.
Chapter 2 Preparation of Embroidery Machine 2-10 Installation of Software Use an attached CD-R for installing software. If a personal computer with no CD-R drive unit is used, connect a drive unit to the computer. 1. Set the CD-R for installation. Setting the CD-R starts the installation program automatically. 2. Select the language and click "Next". W1366Q 3. The screen for user registration is displayed. inputting is finished. 4. Check the user information. 5. Specify a folder for setup. 6.
Chapter 2 Preparation of Embroidery Machine 3. Preparation for Embroidering CAUTION Turn off the power switch before starting preparation. Failure to do so may start the machine unintentionally through an accidental activation of the START switch, resulting in bodily injuries. 3-1 Upper Threading [1] Needle bar No.3, 6, 9, 12 No.2, 5, 8, 11 [2] Thread Guide tension disc No.
Chapter 2 Preparation of Embroidery Machine 1. Pass an upper thread from the cotton stand through the hole of the thread guide right above each cotton stand bar. Pass the thread from the back to the front hole. The cotton stand (top view) Pass a thread in the order indicated in the figure. Front W1234Q 2. Pass the thread through the upper hole of the pretension [1]. Push up the thread guide tension disc with your finger, and pass it from the left to the lower hole. 3.
Chapter 2 Preparation of Embroidery Machine 3-2 Replacement of Bobbin Remove dust, lint and oil from the bobbin case before replacement. ! Removing bobbin case [2] [1] [3] W1235Q 1. Open the rotary hook cover [1]. 2. Hold the knob [2] and take out the bobbin case. 3. Close the knob and take out the bobbin [3]. ! Replacing bobbin Pull out by about 50 mm [4] [5] [5] W1238Q 1. W1239Q [6] W1240Q Put a new bobbin in the bobbin case. Check the winding direction.
Chapter 2 Preparation of Embroidery Machine 2. Slide the thread under the tension spring [5] through the notch [4]. 3. Pull out the thread from the hole of the tension spring [5]. 4. Pull out the thread by about 50 mm. 5. Pass the thread through the thread guide [6]. ! Attaching bobbin case [2] [1] W1241Q 1. Hold the knob [2] and attach the bobbin case securely. 2. Close the rotary hook cover [1].
Chapter 2 Preparation of Embroidery Machine 3-3 Replacing and Selecting Needle * Relationship between materials and needles Material Needle Denim Leather Handkerchief Shirt Towel Needle thickness #14, #16, #18 DB × K5 #9, #10 #11, #12, #13 ! Selecting needle • When using special threads such as gold, silver, and rame yarn, use a heavy-duty needle (#11~ #16). For better finish, paste the waxed paper on the back of the material. • In general, use DB×K5 #11 ~ #18 according to the material thickness.
Chapter 2 Preparation of Embroidery Machine 3-4 Attachment of Embroidery Hoop and Frame ! Tubular square hoop BE-1204B,BE-1206B [1] 1. Loosen the thumb bolt M6 [1] to draw it to the center. 2. Align the positioning hole on the tubular round arm frame [4] with the positioning pin [3] (S58665) on the X-feed sash [5] (S58650), and fit the tubular round arm fixing nut [2] on the back side of the thumb bolt M6 [1] into the hole on the X-feed sash. 3.
Chapter 2 Preparation of Embroidery Machine ! Holder base (optional) [8] [9] [9] [10] [11] [12] [5] [1] Felt [7] [1] [3] Y-axis cover Table 1mm 1mm [2] [4] [6] [3] W1244Q Attaching the holder base frame 1. Set the table. (Refer to “Mounting of Table” on page 2-7.) 2. Insert the frame connecting plate F [4] into the holder base frame L [1], flat frame C6-360 [2] and holder base frame R [3], using bolts and washers.
Chapter 2 Preparation of Embroidery Machine Attaching the holder base 1. Mount the holder base vertically to the X-axis feed sash [1] and flat frame C6-360 [2] using the thumb bolts [3].
Chapter 2 Preparation of Embroidery Machine ! Sash frame (optional) [2] [1] [3] [1] [4] [5] [3] [6] [4] [5] [6] [3] [3] W1247Q Attaching the sash frame 1. Set the table. (Refer to "2-4 Mounting of Table" (Page 2-7) for details.) 2. Mount two vertical sash frames [1] on the holder base frames L and R, and two horizontal sash frames [2] on the X-axis feed sash [3] and the holder base frame C6-360 [4], using the screws. 3. Set the material.
Chapter 2 Preparation of Embroidery Machine 3-5 Adjustment of Thread Tension ! Adjustment of upper thread 0.8~1.4N Upper stitch width Upper thread Lower thread Lower stitch width W1248Q W1249Q Adjust upper thread tension to 0.8~1.4N when the thread is pulled at the needle bar thread guide. * Correct adjustment Turn the upper thread tension dial so that the needle thread can be pulled to the back of the material and that the lower stitch width will be about 1/3 of the upper stitch width.
Chapter 2 Preparation of Embroidery Machine 3. For adjusting the height, loosen the screw [1] and turn the tension spring bracket [2]. 4. For adjusting the tension spring force, insert a driver tip in the groove of the thread tension bar [3] and turn it. ! Lower thread tension To tighten To loosen W1251Q W1252Q The standard tension of the lower thread is 0.15 ~ 0.3N. This tension may vary depending on the used thread.
Chapter 2 Preparation of Embroidery Machine 2-28 BE-1204B-BC • BE-1206B-BC
Chapter 3 Embroidering Procedures After installation of machine and setting-up of the personal computer (PC), start embroidering. This chapter explains about the operation panel on the machine as well as precautions for the actual embroidering process.
Chapter 3 Embroidering Procedures Functions of Operation Panel Operation Panel W1368Q Starts embroidering. Restarts after moving the carriage to embroidering start position by using the jog switch. Restarts embroidering after a suspension. Cancels errors during embroidering. Exits from the embroidering mode. Hold down this switch and press Suspends embroidering. Reset the inching mode when this switch is pressd. Trims thread during suspension. 3-2 BE-1204B-BC • BE-1206B-BC switch.
Chapter 3 Embroidering Procedures Checks the embroidering area. Exits from embroidering mode. Press this switch while holding down embroidering. switch simultaneously to stop Moves the hoop automatically into the embroidering area when the embroidery position is out of the area. When this switch is pressed while the computer has given a command to move embroidery hoop, the embroidery hoop moves designated position. Moves the hoop to software-set position.
Chapter 3 Embroidering Procedures Switches at Machine Heads Step back switch Step forward switch Start switch Stop switch W1257Q ! Stop switch Stops embroidering operation. In BE-1206B models, this switch is located between the head 2 and 3, and also between the head 5 and 6. In BE-1204B/1204C models, this switch is located between the head 1 and 2, and also between the head 3 and 4. ! Start switch Starts embroidering. Holding down this switch executes embroidering at a low speed.
Chapter 3 Embroidering Procedures Lamps and switches on the thread tension stand The thread tension stand has lamps and switches mounted on it. Switches can set movements of the heads such as to drive, to suspend or mending, and those statuses can be checked by lamps. Thread tension stand lamp Thread tension stand switch W1258Q ! Thread tension stand lamp Shows statuses of each head of the machine.
Chapter 3 Embroidering Procedures Flowchart of Preparation for Embroidering Run PC. Run software (→ page 3-7) . Turn on the machine power. (→ page 3-7) Register the machine name for initial start-up. (→ page 3-8) Retrieve the embroidery data by using explorer (→ page 3-8). “Chapter 4 Selecting and Transferring Embroidery Data” (→ page 4-1) Edit the retrieved embroidery data. “Chapter 5 Editing Embroidery Data” (→ page 5-1) Click Press Press 3-6 of the machine controller. on the operation panel.
Chapter 3 Embroidering Procedures Run the Software 1. Select [Program] - [Brother Embroidery System] – [Ecsc] from the Start menu. The software starts up. Turn on the Machine Power Main power switch Emergency stop switch W1262Q Flat / Cap hoop select swich W1265Q W1405Q 1. Turn on the main power switch. 2. Reset the emergency stop switch. 3. Change the Flat / Cap hoop select switch according to the hoop to be used. 4. Press the power switch. 5.
Chapter 3 Embroidering Procedures Register the Machine Name Enter the machine name if the software is run for the first time or when a new machine is connected. 1. Enter a machine name. Select an identifying color for the machine. This color is shown on the title bar for a while when the arrow pointer is moved to the title bar of a machine window. W1370Q 2. Click [OK]. Retrieve the Embroidery Data 1. Click . The embroidery data explorer starts up. 2.
Chapter 3 Embroidering Procedures Start Embroidering 1. Check that the READY lamp on the machine operation panel is on. W1372Q 2. Press 3. Press to check the embroidering area. to start embroidering.
Chapter 3 Embroidering Procedures 3-10 BE-1204B-BC • BE-1206B-BC
Chapter 4 Selecting and Transferring Embroidery Data Clicking on the machine controller brings up a screen which allows selecting or transference of registered embroidery data. Moving, copying, and deleting of embroidery data can also be carried out on this screen.
Chapter 4 Selecting and Transferring Embroidery Data Functions (Command Reference) File menu New Creates a new directory. (→ page 4-4) Exit of Selection Transfers embroidery data to the machine controller. (→ page 4-5) Exit Exits from embroidery data explorer. Edit menu Copy Copies the selected embroidery data. (→ page 4-7) Move Moves the selected embroidery data to a different directory. (→ page 4-8) Delete Deletes the selected embroidery data.
Chapter 4 Selecting and Transferring Embroidery Data Description of Screen Sort by Stitches Sort by Name Sort by Colors Copy Exit Exit of Selection Rename Delete Move Image List Sort by Date Information Help Tool bar Status bar To display hierarchy of directories in PC To display name and outline of the data registered in the selected directory BE-1204B-BC • BE-1206B-BC W0964Q 4-3
Chapter 4 Selecting and Transferring Embroidery Data Creating a Directory Creates a new directory. A directory can be created within another directory. 1. Click and select a parent directory in the window on the left. W0965Q 2. Select [New] - [Folder] from File menu. W0966Q 3. Enter a new folder name. W0967Q 4. Click [OK]. 5. A new directory is added to the window.
Chapter 4 Selecting and Transferring Embroidery Data Transferring data Transfer registered embroidery data to the machine controller or Embroidery data editor. 1. Double-click data, or click data and . The explorer exits automatically after transferring the selected data. W0969Q Transferring DST and DSB data . 1. Double click DST or DSB data or click the data and click 2. The pattern image is displayed. To read the data, click [OK].
Chapter 4 Selecting and Transferring Embroidery Data 3. Set the number of feeds for trim. Select the number of feeds or specify the feed length for trimming and click [OK]. The data is transferred and the explorer ends automatically. W0971Q Transferring data on a network 1. Before starting the software, click [START] - [PROGRAM] - [EXPLORER]. 2. Select [Map Network Drive] from Tool menu. 3. Select the desired drive and enter the path, and click [OK]. 4. Exit from the explorer.
Chapter 4 Selecting and Transferring Embroidery Data Copy Copies embroidery data. ! Select from the menu or drag the data icon to the destination. Select from Menu 1. Click data for selection. 2. Select [Copy] from Edit menu or click . W0973Q 3. Select destination directory. Name copy data. W0974Q 4. Click [Save]. Drag Data 1. Click data for selection. 2. Drag data to destination directory while pressing [Ctrl] key. The pointer turns into .
Chapter 4 Selecting and Transferring Embroidery Data Moving Data Moves embroidery data to a different directory. ! Select from the menu or drag the data icon to the destination. Select from Menu 1. Click data for selection. 2. Select [Move] from Edit menu or click . W0977Q 3. Select the destination directory and click [Save]. W0974Q Drag Data 1. Click data for selection. 2. Drag data to the destination directory. The arrow pointer turns into .
Chapter 4 Selecting and Transferring Embroidery Data Deleting Data Deletes embroidery data. 1. Click data for selection. The frame of selected data becomes red. 2. Select [Delete] from Edit menu or click . W0979Q 3. Click [Yes] to delete the selected data.
Chapter 4 Selecting and Transferring Embroidery Data Recreate an icon Creates an icon of data for other models. ! Icons of the data created by the following models can be recreated. • BE-1204B-BC • BE-1204C-BC • BE-1206B-BC 1. Click and select the data displayed as "Icon is not completed". The frame of the data selected is displayed in red. W980Q 2. Select [Icon is made again.] from the Edit menu. 3. The pattern image is displayed. W0970Q 4. 4-10 Click [OK].
Chapter 4 Selecting and Transferring Embroidery Data Select All Selects all the data in the folder displayed. ! Only copying, movement, and deletion by drag & drop are enabled when multiple patterns are selected simultaneously. Transfer to the machine controller is disabled. 1. Select [Select all] from the Edit menu. The frame of the data selected is displayed in red.
Chapter 4 Selecting and Transferring Embroidery Data Renaming Data Renames the registered embroidery data. ! Data name consists of the name area and three characters called "extension" which indicates data type. Enter ".ECS" at the end of the data name. extension W0663Q ! Upper and lower cases are not distinguished in the data name. 1. Click data for selection. The frame of selected data turns red. 2. Select [Rename] from Edit menu or click 3. Enter a new data name. .
Chapter 4 Selecting and Transferring Embroidery Data Finding Data Retrieves and views embroidery data. 1. Select [Find Files] from Tool menu. 2. Enter the file name of embroidery data for search. Enter the file name correctly. W0983Q 3. Click [Find].
Chapter 4 Selecting and Transferring Embroidery Data If the specified embroidery data is found, the data is displayed. W0985Q Finding Files With Wildcard Characters Wildcard characters can be used as a substitute of a single character or multiple characters. Characters "?" and "*" can be used as wildcard characters for search. ! Using "?" The wildcard character "?" represents any single character. For instance, if "Basket?.
Chapter 4 Selecting and Transferring Embroidery Data Adjusting Screen Display Selects the information type to display on the screen. ! Tool bar If it is checked, the tool bar appears. ! Status bar If it is checked, the status bar appears. ! File display format Choose either option. List Displays a list of all embroidery data names and details in the directory in text format. Image Displays a list of all embroidery data names and images in the directory.
Chapter 4 Selecting and Transferring Embroidery Data Reading Data in Floppy Disk Reads data in a floppy disk and registers it as embroidery data. ! The following data formats can be registered. • DOS format data Tajima Data with file name "xxxx.DST" Barudan Data with file name "xxxx.DSB" Zanks Data with file name "xxxx.DSZ" • Non DOS format data Barudan FDR Barudan FMC Zanks ZSK Reading DOS Format Data 1. Select [DST/DSB/DSZ → ECS Conversion] from Tool menu. 2.
Chapter 4 Selecting and Transferring Embroidery Data 4. Set feed counts for thread breakage. Select the number of feeds or specify the feed length for trimming and click [OK]. W0971Q 5. Select the directory to save and name the file. Do not change extension ".ECS". W0974Q 6. Click [Save].
Chapter 4 Selecting and Transferring Embroidery Data Converting the Non DOS format data This function is not available with Windows NT. Viewing Files To view files of FDR, FMC and ZSK data, carry out the following steps: ! Viewing Details Click . Names, types, Numbers, sizes, number of stitches of FDR data are displayed. Names, sizes, number of stitches of FMC data are displayed. Names, Numbers, sizes, number of stitches of ZSK data are displayed.
Chapter 4 Selecting and Transferring Embroidery Data ! Viewing Icon Click . W0990Q ! Preview and Refresh The data image can be displayed before reading the data. Click the desired icon or the name for to display the data image. On the detailed display, "fdr" and "fmc" changes to display. Click image display. To cancel the preview, click . W0991Q 1. Set the floppy disk such as Barudan which is non-DOS format at the floppy disk drive of the PC. 2. Select [Non DOS (Barudan, ZSK...
Chapter 4 Selecting and Transferring Embroidery Data 3. Select data to read and click [OK]. When "Details" is selected W0992Q When "Icon" is selected W0993Q 4. The image of the selected pattern appears. To convert the selected data into ECS data. Click [OK].
Chapter 4 Selecting and Transferring Embroidery Data 5. Set feed counts for thread breakage. Select the number of feeds or specify the feed length for trimming and click [OK]. W1403Q 6. Select the directory to save the file and name the file. Do not change extension ".ECS". W0995Q 7. Click [Save].
Chapter 4 Selecting and Transferring Embroidery Data Reading Data in Paper Tape Saves data in paper tape as embroidery data. ! Paper taper reader is required for reading data. ! Before saving any data, check that the paper tape reader is connected to PC correctly. ! Available interfaces are as follows: • COM1 • COM2 ! Readable data formats of paper tape are as follows: • Tajima • Barudan • Zanks (ZSK) 1. Turn on the power to the paper tape reader. 2.
Chapter 4 Selecting and Transferring Embroidery Data 5. The image of the selected pattern appears. W0970Q 6. Select the directory to save and name the file. Do not change extension ".ECS". W0997Q 7. Click [Save].
Chapter 4 Selecting and Transferring Embroidery Data Settings for Data Reading Sets up the interface and data transfer speed of the paper tape reader or external disk drive. 1. Select [Setup] from Tool menu. 2. Select port and speed. W0998Q 3. 4-24 Click [OK].
Chapter 4 Selecting and Transferring Embroidery Data Writing Data in DST Format Convert the ECS data into DST data for saving. 1. Click the desired ECS data to convert into DST data. 2. Select [ECS to DST conversion] from Tool menu. 3. Select the directory to save and name the file. Do not change extension ".dst". W0999Q 4. Click [Save]. 5. Set feed counts for thread breakage. Select the count and click [OK].
Chapter 4 Selecting and Transferring Embroidery Data Viewing Pattern Information Detail information of embroidery data can be checked. ! The following items can be checked. 1. Pattern name File name and path of embroidery data File Version Version number of the file No. of stitches The number of stitches in embroidery data No.
Chapter 5 Editing Embroidery Data Clicking of the machine controller brings up a screen which allows editing of embroidery data. This screen allows simple processing of embroidery data and display setting of display.
Chapter 5 Editing Embroidery Data Functions (Command Reference) File menu Open Selects embroidery data. (→ page 5-5) Merge Add other pattern to the pattern in editing. (→ page 5-28) Save Saves the edited embroidery data over the current file. (→ page 5-30) Save as Saves the edited embroidery data as a separate file. (→ page 5-31) Print Prints embroidery data. (→ page 5-33) Print Preview Views printing condition of embroidery data. Print Setup Designates printer settings.
Chapter 5 Editing Embroidery Data Microstitch Displays the position of the stitch whose length is the designated length or less. (→ page 5-9) Needle bar and speed range Displays the setting screen for needle bar and speed range. (→ page 5-9) Thread color Displays the pattern in thread color. (→ page 5-13) Tool Bar Shows/hides the tool bar. (→ page 5-14) Status Bar Shows/hides the status bar.
Chapter 5 Editing Embroidery Data Description of Screen Fit to Window Display Range Open Save Zoom Out Zoom In Horizontal Flip Needle bar and Speed Range Thread color Redo Undo Rotate Vertical Flip Design Information Point Symmentry Resize Repeat Print About This Application Help Tool bar Status bar W1000Q 5-4 BE-1204B-BC • BE-1206B-BC
Chapter 5 Editing Embroidery Data Opening Embroidery Data This function is available with embroidery data editor. 1. Select [Open] from File menu or click 2. Double-click the data or click the data and . .
Chapter 5 Editing Embroidery Data Setting Display Sets the condition of the display screen. Items with check marks to the left are selected. Centering Brings the image to the center of the screen. Before selecting 1. After selecting W1002Q W1003Q Select [Centering] from View menu. Zoom Zooms in/out the pattern. ! The following four types of zooming are available. Zoom In Enlarges the image to 125%. Zoom Out Reduces the image to 80%.
Chapter 5 Editing Embroidery Data Zoom Out 1. . Select [Zoom] - [Zoom Out] from View menu or click Repeats zooming of the image by the number of clicks. Before selecting After selecting W1004Q W1005Q Range . 1. Select [Zoom] - [Range] from View menu or click 2. Drag and define the range to zoom in with the mouse. Before selecting After selecting W1005Q W1006Q Fit to window 1. Select [Zoom] - [Fit to window] from View menu or click Before selecting W1005Q BE-1204B-BC • BE-1206B-BC .
Chapter 5 Editing Embroidery Data Needle Penetration Chooses whether or not the needle pevetration positions are displayed. 1. Select [Needle Penetration] from View menu. Before selecting W1008Q After selecting W1009Q Embroidering Start/End Displays start and end points as "S" and "E" on the screen respectively. If points "S" and "E" are identical, "E" has priority over "S". 1. Select [Embroidering Start/End] from View menu.
Chapter 5 Editing Embroidery Data Microstitch Displays the position of the stitch whose length is less than the designated length with Length can be designated from 0.0 to 1.0 mm in units of 0.1 mm. 1. Select [Microstitch] from the View menu. 2. Designate the length of the stitch to be viewed. microstitch. . Select [View] and designate the length of the W1014Q 3. Microstitch Click [OK].
Chapter 5 Editing Embroidery Data Change of display color ! When the color of the embroidering sequence is changed, the color displayed on the screen is changed. When ending embroidering or reading other data, the confirmation screen for saving the setting appears. ! A display color can be selected from among the following four items. Basic color which can be selected screen on the "Color selection" Refer to steps 1 and 2. Color sample supplied by a manufacturer Refer to steps 1 and 3.
Chapter 5 Editing Embroidery Data 2. Select a new color on the [Color selection] screen. The needle bar number can be changed. W1018Q 3. When selecting a color from a color sample, click maker name or [User] and double click [Color]. W1019Q 4. When finely adjusting the selected color, click [Medium color]. Click [User] to crate a new color, then click [Addition].
Chapter 5 Editing Embroidery Data 5. Select an arbitrary color from basic colors. Click [Define Custom Colors] to create a medium color. W1021Q 6. Select a color by clicking on the color chart or by inputting a value, and click [OK]. Drag here to adjust brightness. To display data of the selected color. W1022Q 7. Input the name of the color and click [OK] when [User] is selected in step 4.
Chapter 5 Editing Embroidery Data Changing needle bar allocation 1. Drag the embroidering sequence on the needle bar number. Dragged embroidering sequence W1024Q Setting the range 1. Double click the desired needle bar range to change. 2. Click the desired range. Click here to put a check mark for pause before starting the designated embroidering sequence. W1025Q 3. Click [OK]. Thread Color The embroidery data is displayed in thread color.
Chapter 5 Editing Embroidery Data Tool bar Shows/hides the tool bar. 1. The tool bar contains icons with the same functions as the menu. Select [Tool Bar] from View menu. Before selecting W1028Q After selecting W1029Q Status Bar Shows/hides the tool status. The status bar provides information on the current status and advice for operation. 1. Select [Status Bar] from View menu.
Chapter 5 Editing Embroidery Data Back to Previous Status Undo Makes the edit or change invalid. The screen returns to the state before the change. ! The screen can return to 3 steps maximum. 1. Select [Undo] from the Edit menu or click . Redo Repeats the canceled step of "Undo". ! The screen can return to 3 steps maximum. 1. Select [Redo] from the Edit menu or click .
Chapter 5 Editing Embroidery Data Editing Rotate W0558Q ! Available range of rotation is -359 to 359 degrees. ! When the patterns to be repeated are grouped, the whole pattern rotates. grouped, each pattern rotates in each hoop. When the patterns are grouped When the patterns are not grouped W0713Q 1. Select [Rotate] from View menu or click 2. Select angle. . If [Free] is selected, specify the angle. To select angle. Click here to increase/decrease the value. The value can be directly entered.
Chapter 5 Editing Embroidery Data Horizontal Flip Flips the image horizontally. W0450Q 1. W0459Q Select [Horizontal Flip] from Edit menu or click . Vertical Flip Flips the image vertically. W0450Q 1. W0460Q Select [Vertical Flip] from Edit menu or click . Point Symmetry Flips the image 180 degrees to the center position of the image. W0450Q 1. W608Q Select [Point Symmetry] from Edit menu or click . Repeat Repeats copying of the image by the specified number.
Chapter 5 Editing Embroidery Data ! The number for repetition is 1 to 100 for both vertical (Row) and horizontal (Column) directions. ! The unit for repetition can be set in inches. To use the inch unit, set the length to [inch] on the [Configuration] of Tool menu of the machine controller.
Chapter 5 Editing Embroidery Data Margin setting with [Auto setting] selected The number is set automatically so as the number of repetitions to be the maximum within the sewing area. ! When [Spacing], [Direction], and [Datum] are pre-selected before [Auto setting] is selected, the setting is performed according to pre-selections. ! [Margin] can be set after [Auto setting] is selected and the margin size you can set is 5 ~ 100mm (0.2 ~ 4.00’ in inch) around the sewing area.
Chapter 5 Editing Embroidery Data Resize Resizes the image. W0450Q W1395Q ! The available range of resizing is 50 to 200% in both the X and Y directions. ! Resizing changes the thread density along with the percentage. 1. Select [Resize] from Edit menu or click 2. Specify the percentage of resizing. . Click here to increase/decrease the value. The value can be directly entered. W1036Q 3. Click [OK]. Delete Stitch Delete a stitch whose length is less than the designated length.
Chapter 5 Editing Embroidery Data Insert or Delete Code Codes of trim, pause and color change can be inserted or deleted by moving the needle to the desired position. 1. Select [Insert or delete code] from the Edit menu. Needle movement tool bar is displayed. Insert (delete) change color code Insert (delete) pause code Insert (delete) trim code Move to the indicated position.
Chapter 5 Editing Embroidery Data Insert Lock Stitch Find the pattern of [Stitch] - [Trim] for [Before Trimming] and find the pattern of [Trim] - [Feed] [Stitch] - [Stitch] for [After Trimming], then insert a lock stitch. ! Insertion method of lock stitch depends on the length of the second stitch as follows: Stitch length Method of lock stitch 1.2 mm or more Insert 3 stitches of 0.3 mm stitch. From 0.9 mm to less than 1.2 mm Insert 2 stitches of 0.3 mm stitch. From 0.6 mm to less than 0.
Chapter 5 Editing Embroidery Data Changing Data Changing Start Changes the start position of embroidering. Options Functions Center, upper left corner, middle left corner, lower left corner, middle top edge, middle bottom edge, upper right corner, middle right corner, or lower right corner of the mask Starts embroidering at the specified position. Specify using mouse Starts embroidering at the position clicked with the mouse. Cancel Cancels the specified position.
Chapter 5 Editing Embroidery Data Changing End Changes the end position of embroidering. Options Functions Center, upper left corner, middle left corner, lower left corner, middle top edge, middle bottom edge, upper right corner, middle right corner, or lower right corner of mask. Ends embroidering at the specified position. Specify using mouse Ends embroidering at the position clicked with the mouse. End at start position Ends embroidering at the end position.
Chapter 5 Editing Embroidery Data Mask Changes the mask that represents the periphery of embroidery data. Since the automatic mask is a rectangle, the pattern within the hoop may be displayed as an error. In this case, set masking in manual mode. ! Mask is displayed in a khaki line. ! There are two types of mask setting as follows: 1. Automatic The system measures the image size to create a mask automatically. Manual After selecting this mode, specify the mask area using the mouse.
Chapter 5 Editing Embroidery Data Group All patterns created in repetition are grouped as a single pattern. ! The difference between the grouped pattern and the non-grouped pattern is as follows: W1045Q When the patterns are grouped • Each pattern is displayed in each mask. • The whole grouped pattern rotates. (→ page 5-16) W1046Q When the patterns are not grouped • The pattern is displayed only in the original copy source. Figures in other masks represent the embroidering sequence.
Chapter 5 Editing Embroidery Data Setting Group for Repetition 1. Select [Repeat] in the Edit menu or click . 2. Click the checkbox of [Group] to put a check mark. W1033Q Selecting from Menu 1. Select [Group] from Change menu.
Chapter 5 Editing Embroidery Data Merge Merge other patterns to the pattern in editing. ! If the pattern to be merged is repetition data, it is automatically grouped and merged. ! If the pattern to be merged is grouped repetition data, it is merged at the specified position. → W1048Q W1049Q ! If the pattern to be merged is non-grouped repetition data, it is merged to each pattern. If the pattern does not fit the mask, the mask is automatically adjusted. → W1050Q 1. Select [Merge] from the File menu.
Chapter 5 Editing Embroidery Data 3. The pattern mask is displayed in a broken line. Move the mask to the desired position for merging. Click the mouse. Move the mouse while pressing the shift key. The mask moves horizontally and vertically. W1053Q 4. If the position is acceptable, click [Yes]. When [No] is clicked, repeat the steps from 3. W1054Q 5. The pattern is merged.
Chapter 5 Editing Embroidery Data Saving Data Saves the edited data. The edited data can be saved over the current file or renamed as a separate file. Save Saves the edited data over the current file. The original data is deleted. 1. Select [Save] from File menu or click . 2. If the edited data is larger than the mask, choose whether to carry out automatic masking or not. To cancel saving To save mask without changing To set and save mask automatically W1056Q 3. If color etc.
Chapter 5 Editing Embroidery Data Save As... Renames and saves the edited data as a new file. 1. Select [Save as...] from File menu. 2. Select the directory to save the new file. Enter a new file name. W1058Q 3. Click [Save]. 4. If the edited data is larger than the mask, choose whether to carry out automatic masking or not. To cancel saving To save mask without changing To set and save mask automatically W1059Q 5. If color etc. has been is changed, the pattern image appears.
Chapter 5 Editing Embroidery Data Viewing Pattern Information Detail information of embroidery data can be checked. ! The following items can be checked. No. of stitches The number of stitches in embroidery data No. of colors The number of colors used in embroidery data Mask Size Size of masking Start of Embroidering Coordinates of embroidering start position End of Embroidering Coordinates of embroidering end position 1. Select [Design Information] from Help menu or click 2.
Chapter 5 Editing Embroidery Data Printing Data Prints data in editing. 1. Select [Print] from File menu or click . Specify the number of copies and other conditions. Click [OK].
Chapter 5 Editing Embroidery Data 5-34 BE-1204B-BC • BE-1206B-BC
Chapter 6 Embroidering The PC controls the machine operation as well as settings of the machine. Note that the menu which appears on the screen depends on whether the power to the machine is turned on or off.
Chapter 6 Embroidering Functions (Command Reference) When the Power to the Machine is Off File menu Save The machine data is overwritten for saving. (→ page 6-58) Save As The machine data is saved as a different name. (→ page 6-58) Exit Exits the machine controller. View menu Tool Bar Displays the tool bar. (→ page 6-6) Status bar Displays the status bar. (→ page 6-7) Tool menu Edit Embroidery Data Runs the embroidery data editor. Embroidery Data Explorer Runs the embroidery data explorer.
Chapter 6 Embroidering Operation menu Start Embroidering Starts embroidering. (→ page 6-49) Stop Machine Suspends embroidering. (→ page 6-50) Cancel Embroidering Cancels embroidering. (→ page 6-50) Home Position Moves the home position. (→ page 6-51) Step F/B Carries out step-forward or step-back. (→ page 6-52) Move Embroidery Position Moves embroidering position. (→ page 6-56) Centering Pattern Moves pattern to the center. (→ page 6-57) Test Tests the machine.
Chapter 6 Embroidering Settings menu Needle Uses the same needle bar for all embroidering. (→ page 6-25) Same Speed Range Sets the head. (→ page 6-26) Pause Sets whether to stop the needle bars temporarily when changing all the needle bars. (→ page 6-26) Speed Range Defines the speed range. (→ page 6-27) Head Operation Suspend Cancels the head operation which is not halted on the machine side. (→ page 6-27) Hoop Feed Position Sets the hoop feed position.
Chapter 6 Embroidering Description of Screen Needle bar and speed range Thread color Needle penetration Whole pattern Fit to window Zoom in specified range Zoom out Zoom in Cancel embroidering Suspend embroidering Home position Step-back/step-forward Move pattern Information About This Application Help Tool bar Open explorer Open editor Copy data to other machine Start embroidering Suspend embroidering Status bar W1060Q BE-1204B-BC • BE-1206B-BC 6-5
Chapter 6 Embroidering Settings before Turning On the Machine Describes settings available before the machine is turned on. ! The following items can be set. • Displaying the tool bar • Displaying the status bar • Upgrading the version of interface board (*) • Resetting the interface board (*) • Communication port • Language (*) Dealer engineers carries out version upgrading and resetting of the interface board. Displaying the Tool Bar Shows/hides the tool bar.
Chapter 6 Embroidering Displaying the Status Bar Shows/hides the status bar. advice for operation. 1. The status bar provides information on the current status and Select [Status Bar] from View menu and put the check mark. Click here again to remove the check mark. Then the status bar disappears. W1062Q Upgrading the Version of Interface Board Upgrades the version of interface board program connected to PC. This function is protected by a password. A dealer engineer will use this function if required.
Chapter 6 Embroidering Language Changes display language. ! The following three languages are displayed as "Available Languages". English Displays English. Languages system uses Displays the system language of PC. Each respective language Displays the local language. 1. Select [Language] from Configuration menu (Tool menu when the power to machine is on). 2. Select display language among "Available Languages". Select display language among "Available Languages".
Chapter 6 Embroidering Settings after Turning Power On Describes settings available after turning power on to the machine. Tool Bar Shows/hides the tool bar. The tool bar contains icons with the same functions as the menu. Refer to page 6-6. Status Bar Shows/hides the status bar. advice for operation. The status bar provides information on the current status and Refer to page 6-7. Zoom In Enlarges the image to 125%. 1. Select [Zoom In] from Display menu or click .
Chapter 6 Embroidering Zoom In Specified Range Enlarges the range specified with the mouse to the full window size. 1. Select [Zoom In Specified Range] from Display menu or click The arrow pointer turns into 2. . . Drag and specify the range to zoom in with the mouse. Before selecting After selecting W1065Q W1068Q Fit to Window Displays the whole embroidery area. 1. Select [Fit to Window] from View menu or click Before selecting .
Chapter 6 Embroidering Grid Displays 1 × 1 cm square grids on the background. 1. Select [Grid] from View menu and put the check mark. Before selecting After selecting W1071Q W1072Q Hoop Displays the outline of embroidery hoop. Hoop] of Settings menu. The type of embroidery hoop can be changed in [Load ! Embroidering is allowed within the green guide in the hoop. 1. Select [Hoop] from the View menu and put a check mark. If the hoop is not displayed, carry out the step to read the hoop.
Chapter 6 Embroidering 2. Designate the adjusting position and click [OK]. The hoop is displayed in a displaced position. W1075Q Before selecting W1076Q After selecting W1077Q Needle Penetration Chooses whether or not the needle penetration positions are displayed. Clicking also provides the same function. 1. Select [Needle Penetration] from View menu and put the check mark.
Chapter 6 Embroidering Thread Color Displays the pattern using colors currently set to the needle bar. Clicking same function. 1. also provides the Select [Thread Color] from View menu and put the check mark. Display color of the image changes. Before selecting W1071Q After selecting W1080Q Needle Bar and Speed Range Displays the needle bar and speed range. 1. Select [Needle Bar and Speed Range] from View menu and put the check mark or click .
Chapter 6 Embroidering Changing display colors ! The color of needle bar changes to the actual color. ! Changing the thread spool also changes the display color. A confirmation screen to save appears before exiting from embroidering or retrieving other data. ! A display color can be selected from among the following four items. Basic color which can be selected screen on the "Color selection" Refer to steps 1 and 2. Color sample supplied by a manufacturer Refer to steps 1 and 3.
Chapter 6 Embroidering 2. Select a new color on the [Color selection] screen. The needle bar number can be changed. W1018Q 3. When selecting a color from a color sample, click maker name or [User] and double click [Color]. W1019Q 4. When finely adjusting the selected color, click [Medium color]. Click [User] to crate a new color, then click [Addition].
Chapter 6 Embroidering 5. Select an arbitrary color from basic colors. Click [Define Custom Colors] to create a medium color. W1021Q 6. Click the color chart or enter values to create a new color, and click [OK]. Drag here to adjust brightness. Displays data of the selected color W1022Q 7. Input the name of the color and click [OK] when [User] is selected in step 4. W1023Q Changing needle bar allocation 1. Drag a thread spool to the desired needle bar number.
Chapter 6 Embroidering Setting Ranges There are two methods for setting ranges. Displays each thread bar range. All ranges are reduced by one level. All ranges are increased by one level. When "S" is shown, it is under suspension. W1085Q Changing all ranges 1. Click [Up] to increase range. Click [Down] to reduce range. One clicking changes the range by one level. W1086Q Changing individual range 1. Double-click the range display. 2. Click a speed range for selection.
Chapter 6 Embroidering Grid Setting Sets the pitch and the color of grid. ! The grid interval can be set at the increment of 1 mm (0.1 inch for inch unit). ! The value for setting is 1 - 100 mm (0.1 - 10 inches for inch unit). 1. Select [Grid setting] from the View menu. W1088Q 2. Set the pitch. Click the [color] to change the grid color. For setting, refer to steps 5 to 7 in page 6-16. Click this to increase or decrease the value. W1089Q Background color Changes the background color of the data. 1.
Chapter 6 Embroidering 2. Select or create the background color. Before changing the background color W1091Q Refer to steps 5 to 7 on page 6-16 for details. After changing the background color W1092Q Renaming Machine Rename the registered machine. ! Up to 50 characters can be registered for a machine name. 1. Select [Rename Machine] from Machine menu. 2. Enter a new name. Select an identifying color for the machine.
Chapter 6 Embroidering Viewing Machine Information Detail specification of the machine can be displayed. 1. Select [Machine Information] from Machine menu. 2. Click [OK] after checking the information. W1094Q Design Information Detail specification of the embroidery data can be checked. Pattern name File name and path of embroidery data No. of stitches The number of stitches in embroidery data No.
Chapter 6 Embroidering 1. Select [Cascade] or [Tile] from Window menu. W1095Q When [Cascade] is selected When [Tile] is selected W1096Q W1097Q Minimizing and Aligning Windows Windows on the screen can be minimized to the icon size and aligned. Minimize Window Size 1. Select [Minimize Window Size] from Machine menu or click screen. on the upper right corner of the Click here. W1098Q 2. The window is minimized.
Chapter 6 Embroidering Arrange Icons Minimized windows that are scattered can be aligned. ! This command is available for minimized windows. 1. Select [Arrange Icons] from Window menu. W1100Q 2. The minimized windows are aligned. W1101Q Changing window size Several square buttons with figures are displayed at the right end of the title bar. are used to change the window size.
Chapter 6 Embroidering Language Changes display language. Refer to page 6-8. Copying Data to Other Machines When multiple machines are connected, the embroidery data of a machine can be copied to another machine. 1. Click the window of the machine displaying the copy source data. W1102Q 2. Click . W1103Q 3. Click and select the machine name of the destination.
Chapter 6 Embroidering 4. Click [OK]. W1105Q The data, is copied. W1106Q Configuration Sets the environment of data reading and display. 1. Select [Configuration] from Tool menu. 2. Click and select the item for setting. Click here to the default setting. W1107Q [When reading file, Micro Stitch is eliminated.] is set to be deleted in default status (checked). 3. Click [OK]. Upgrading the Machine Program Upgrades the programs at each part of the machine. This function is protected by a password.
Chapter 6 Embroidering Setting the Machine Performs the detail setting of the embroidering status. Items that can be selected in Setting menu are explained here. Needle Bar Patterns are sewn by one needle. 1. Select the [Needle]-[Same Needle] from Settings menu. 2. Click the needle number for selection. W1108Q 3. Click [OK]. The embroidering sequence appears at all specified needle points. W1109Q Default setting (equating the sewing order number and needle bar number) 1.
Chapter 6 Embroidering Same Speed Range Embroiders patterns at the specified speed range. 1. Select [Same Speed Range] from Settings menu. 2. Click a speed range for selection. W1110Q 3. Click [OK]. The speed range appears at the specified areas. W1111Q Pause Sets whether to stop the needle bars temporarily when changing all the needle bars. Stopping all the needle bars temporarily 1. Select [Pause] - [Add all] from Settings menu. Resetting temporary stop of all the needle bars 1.
Chapter 6 Embroidering Speed Range Specifies the maximum speeds for respective ranges suitable for the hoop type. ! Actual embroidering speed depends on the pitch. ! Before shipment, "1" is set to the highest speed; "6" is set to the lowest speed. 1. Select [Speed Range] from Settings menu. 2. Specify the desired range. Indicates ranges of the current setting. W1112Q When a value exceeding the above ranges is entered, it is automatically set to the min. or max. speed. 3. Click [OK].
Chapter 6 Embroidering Hoop Feed Position Set the basic position of the hoop (hoop feed position) for cancellation of embroidering. ! The hoop feed position can be set only in the embroidering area surrounded by a red frame. ! The hoop feed position can not be set in the upper side of the frame when [Tubular] is selected in [Embroidery hoop] and the frame is displayed on the screen. 1. Select [Hoop Feed Position] from Settings menu. 2. Click the point to feed the hoop. Hood feed position W1114Q 3.
Chapter 6 Embroidering Embroidery Area Sets the embroidery area. 1. Select [Embroidery Area] from Settings menu. 2. Drag the embroidery area using the mouse for designation. W1116Q The embroidery area is displayed in light blue. Embroidery Hoop The type of specified embroidery hoop changes the display. ! The kind of the selectable frame varies according to settings at machine side.
Chapter 6 Embroidering 1. Select [Embroidery Hoop] and the type from Settings menu. W1117Q The pattern direction and embroidering area may vary depending on the selected embroidery hoop type. Make sure that the selection is correct. ! The following shows the screen example with the frame selected. W1118Q When “Tubular (ALL)” is selected. The image is displayed upside down. The speed is automatically adjusted to 800 rpm or less. W1119Q When “Wide cap (ALL)” is selected.
Chapter 6 Embroidering The image is displayed upside down. The speed is automatically adjusted to 800 rpm or less. W1120Q When “Semi-wide cap (ALL)” is selected. Thread Trimming ! The following items can be set: Enable inching Sets inching motion for thread trimming. Hoop movement after thread trimming Sets the needle penetration length for trimming. The length can be set in inches. To set the length in inch unit, select [Inch] from the [Configuration] of Tool menu.
Chapter 6 Embroidering Thread Breakage Sensor The sensor for thread breakage can be turned ON/OFF or the sensor sensitivity for each needle bar can be set. ! The sensitivity can be set within the range of 1 - 100. sensitivity is. The smaller the value is, the higher the 1. Select [Thread Breakage Sensor] from Setting menu. 2. Click the head you want to disable the sensor and remove the check mark ( ). W1125Q 3. Adjust the sensor sensitivity.
Chapter 6 Embroidering Automatic Step Back Sets the number of stitches for automatic step back if thread breakage occurs. ! The number of stitches that can be set is from 0 to 255. ! Additional step-back can be made for sensitivity value of the thread breakage sensor. 1. Select [Automatic Step Back] from Settings menu. 2. Enter the number of stitches for automatic step back. Click here, and the value decreases/increases.
Chapter 6 Embroidering End of embroidery Sets if the machine returns to the start point after end of embroidery. 1. Select [End of embroidery] from Settings menu. W1129Q 2. Click the checkbox to put a check mark ( ) when the machine returns to the start point after end of embroidery. Click [OK].
Chapter 6 Embroidering Mending Sets the details of mending. ! Items and descriptions are as follows: 1. Automatically reset breakage error Error is automatically canceled when a thread breakage occurs. Thread entangled error to rotary hook Selects how to reset the rotary hook thread entanglement error. After the end of mending Sets whether to stop or suspend the needle bar at the mending end position.
Chapter 6 Embroidering 2. Click [OK] when the items are set. W1132Q Manually trim the lower thread immediately after resetting a thread breakage error if feeding by stitch back is long (i.e., 40 to 50 mm or more) when "After the end of mending" is set to "Non stop". Set "When the machine is stopped" to "Trim lower theread only". Adjust Adjustment value of the needle is set. ! The adjustment value is set at the increment of 0.1 mm. ! The setting range is -0.5 ~ 2 mm in X and Y directions. 1.
Chapter 6 Embroidering Driving shaft Speeds up the startup of the main shaft. Select this function when sewing thick material. 1. Select [Driving shaft] from Settings menu and check it. W1135Q 2. When the item selection is completed, click [OK]. Click to put a check mark ( ) for speeding up at the loading. Set the number of stitches for slow sewing at the start-up. W1137Q Activate escape with pause Sets whether to feed the hoop during temporary stop of the needle bars to change colors.
Chapter 6 Embroidering Short stitch speed reduction Reduces speed when stitching in a designated pitch. ! The pitch can be designated between 0.0 and 2.0 mm in units of 0.1 mm. ! The speed can be set between 400 rpm and the maximum speed of the current hoop in units of 10 rpm. 1. Select [Short stitch speed reduction] from Settings menu. W1138Q 2. Click [Reducing speed] to check it and click [OK] when items are set.
Chapter 6 Embroidering Thin / Thick Material Adjusts the timing of needle drop and hoop movement. ! The value can be designated between 95 and 125 degrees (85 and 115 degrees for cap frame) in units of 1 degree. The smaller values are suitable for thick material and the larger ones are suitable for thin material. 1. Select [Thin / Thick material] from Settings menu. W1140Q 2. Adjust the value by moving the slide bar control. Click [OK] when it is set. The selected value is displayed.
Chapter 6 Embroidering Area Trace Select the outside shape of area tracing before starting sewing. ! The following two types can be selected. The selected outside shape is displayed on the screen. Rectangle 1. W1142Q Octagon Select the outside shape of [Area trace] from Settings menu and check it. W1144Q Trace with needle No. 1 Change the current needle bar to No. 1 and start the area tracing. 1. Select [Trace with needle No. 1] from Settings menu and check it.
Chapter 6 Embroidering Default Settings Resets changes of the machine setting to the default. ! Items for setting and initialization are as follows: Speed Range Automatically selects the value suitable for the hoop type. Head Operation Suspend Cancels the head operation which is not set for rest on the machine. Hoop Feed Position Returns to the machine home position. Embroidering Area Sets the size each for the selected hoop.
Chapter 6 Embroidering 1. Select [Default Settings] from Settings menu. W1146Q 2. Click [OK]. Show Setting Shows the setting contents and defaults.
Chapter 6 Embroidering 1. Select [Show Setting] from Settings menu. W1147Q 2. After checking, check [OK].
Chapter 6 Embroidering Load Setting Load the setting. ! The set file has an extension of "ecm". 1. Select [Load setting] from Settings menu. W1149Q 2. Select the folder and click [Open].
Chapter 6 Embroidering Save Setting Saves the edit settings. ! Save the setting files with an extension of "ecm". 1. Change the setting. 2. Select [Save setting] from Settings menu. W1151Q 3. Select the registration folder and put a file name. W1152Q 4. Click [Save].
Chapter 6 Embroidering Load Hoop Load the optional hoop displayed in "Hoop". ! The hoop file to be loaded has an extension of "ehp". ! The types and the shapes of hoop for loading are as follows: Round frame ROUND_FRAME25.ehp ROUND_FRAME21.ehp W0839Q W0840Q Square frame SQUARE_FRAME24X24.ehp SQUARE_FRAME40X43.ehp W0841Q SQUARE_FRAME45X23.ehp W1548Q SQUARE_FRAME45X27.ehp W0842Q W0843Q SQUARE_FRAME45X32.ehp W0844Q Spider net frame SPIDER_NET_FRAME05B-1.ehp SPIDER_NET_FRAME07B-1.
Chapter 6 Embroidering SPIDER_NET_FRAME19B.ehp W0885Q Tubular frame TUBULAR_FRAME-07.ehp TUBULAR_FRAME-05.ehp W0886Q TUBULAR_FRAME-10.ehp W0887Q TUBULAR_FRAME-13.ehp W1549Q TUBULAR_FRAME-10R.ehp W1550Q TUBULAR_FRAME-13R.ehp W0888Q TUBULAR_FRAME-16.ehp W0889Q TUBULAR_FRAME-19.ehp W0890Q TUBULAR_FRAME23X24.ehp W0891Q TUBULAR_FRAME23X43.ehp W0892Q TUBULAR_FRAME26X43.ehp W0893Q TUBULAR_FRAME30X28.ehp W0894Q TUBULAR_FRAME30X28P500.ehp W1551Q TUBULAR_FRAME30X30.ehp W1552Q TUBULAR_FRAME30X43.
Chapter 6 Embroidering Tubular round frame TUBULAR_ROUND09.ehp TUBULAR_ROUND07.ehp W0905Q TUBULAR_ROUND12.ehp W0906Q TUBULAR_ROUND15.ehp W0907Q TUBULAR_ROUND18.ehp W0908Q TUBULAR_ROUND24X24.ehp W0909Q TUBULAR_ROUND24X30.ehp W0910Q TUBULAR_ROUND32X45.ehp W0911Q Cap frame semi-wide frame CAP_FRAME_SEMI_WIDE.ehp W0915Q Cap frame wide frame CAP_FRAME_WIDE.
Chapter 6 Embroidering 1. Select [Load hoop] from Settings menu. W1153Q 2. Select the folder and click [Open].
Chapter 6 Embroidering Embroidering How to start embroidering and operation after the start are explained here. Starting Embroidering ! The following screen appears when the edit data is retrieved from the explorer.
Chapter 6 Embroidering 2. Press the button. Embroidering starts. Embroidery data appears in gray, indicating the embroidering status. W1156Q Pause 1. Click . Canceling 1. Press the 2. Click 3. The check screen appears. Click [Yes] to cancel. button while pressing the button on the machine operation panel. .
Chapter 6 Embroidering Moving the Home Position Move the selected machine home position. 1. 6-52 Select [Home Position] from Operation menu or click .
Chapter 6 Embroidering Step-forward/Step-back Allows step-forward or step-back of stitches without embroidering. ! Click to stop embroidering for step-forward/back mode. ! The special tool bar appears in the step-forward/back mode. Tool bar for step-back/step-forward W1158Q Entering in the Step-forward/Step-back Mode 1. Click to stop embroidering. 2. Select [Step F/B] from the Operation menu or click . A cross appears on the screen.
Chapter 6 Embroidering Canceling step-forward/step-back 1. Click of the step forward/back tool bar. The cross disappears and the step forward/back mode is canceled. W1160Q Setting Step-forward/Back Distance or Timing Select step-forward/back distance or timing. ! The functions of icons are as follows: W0926Q Moves forward (backward) by 1 stitch. Moves forward (backward) by 10 stitches. Moves forward (backward) by 100 stitches. Moves to the next (previous) color change.
Chapter 6 Embroidering Stepping Forward/Back Steps forward/back the stitches actually. ! The functions of icons are as follows: W0927Q Returns to the start position. For repeating patterns, returns to the start position of the current pattern. Moves backward by the specified distance continuously. Click to stop movement. Moves backward by the specified distance. Click this to stop after clicking or . Moves forward by the specified distance. Moves forward by the specified distance continuously.
Chapter 6 Embroidering 1. Select the icon and move the cross to the desired position for step forward/back. Forward Backward W1165Q W1166Q Specifying the Value Specify the travel length from the embroidery start point. 1. Click 2. Input the number of stitches to start embroidery. Click [OK]. . W1167Q Resuming Embroidering 1. Click in the tool bar. The cross disappears. displayed. Forward 2.
Chapter 6 Embroidering Moving Embroidery Position Changes the position of embroidery data. ! Movement is allowed only in the embroidering area (within the red frame). 1. Select [Move Embroidery Position] from Operation menu or click . Embroidering area W1170Q 2. The pointer turns into . Drag the embroidery data. The mouse arrow becomes + while dragging.
Chapter 6 Embroidering Centering Pattern Moves the pattern to the machine home position. 1. Select [Move Pattern] from Operation menu. W1172Q 2. The pattern is moved.
Chapter 6 Embroidering Saving Data Saves the edited data. file. The edited data can be saved over the current file or renamed as a separate Save Saves the edited data over the current file. The original data is deleted. 1. Select [Save] from File menu or click 2. If color etc. has been is changed, the pattern image appears. . W0744Q Save As... Renames and saves the edited data as a new file. 1. Select [Save as...] from File menu. 2. Select the directory to save the new file.
Chapter 6 Embroidering Test Carries out sensor information check, actuator operation test, test for main shaft rotation, etc. for machine maintenance. This function is protected by a password. A dealer engineer will use this function if required.
Chapter 6 Embroidering Running Other Programs Other programs can be started when the machine power is not turned on or when the machine is in operation for embroidery. ! The following programs can be started: 1. Embroidery data explorer Allows transfer and copy of the embroidery data. Data transfer to the machine controller is not allowed. Embroidery data editor Allows editing of embroidery data. Production report Allows display and print-out of production data, etc.
Chapter 6 Embroidering 6-62 BE-1204B-BC • BE-1204C-BC • BE-1206B-BC
Chapter 7 Operation of Machine
Chapter 7 Operation of Machine 1. Operating Procedures 1-1 Power Source Main power switch Emergency stop switch W1262Q Flat / Cap hoop select swich W1265Q W1405Q Power switch W1266Q 1. Turn on the main power switch. 2. Reset the emergency stop switch. 3. Change the Flat / Cap hoop select switch according to the hoop to be used. 4. Press the power switch. 5. The power lamp lights up and the display window indicates "1204” (BE-1206B : "1206")". BE-1204B-BC BE-1204C-BC 6.
Chapter 7 Operation of Machine 2. Machine Stop 2-1 Stopping the Machine Stop switch W1267Q Press the stop switch or to stop the operation of the machine. 2-2 Emergency Stop of the Machine W1269Q When the emergency stop switch is pressed, all power except that for the fluorescent lamp is turned off.
Chapter 7 Operation of Machine 3. Permission for Hoop Movement W1374Q • When the computer has given a command to move the embroidery hoop, "HOOP" is displayed while blinking on the operation panel. • Press 7-4 and the embroidery hoop moves to the designated position.
Chapter 7 Operation of Machine 4. Measures against Thread Breakage 4-1 Remedies Thread tension stand lamp Thread tension stand switch W1258Q 1. If embroidering is suspended due to thread breakage, the Thread tension base lamp of the machine head blinks in red. 2. Correct the broken thread and pass it through again. Refer to "Chapter 2, 3-1 Upper Threading" (→ Page 2-17) for details. 3. Press the alarm. switch or press the STEP BACK/FWD switch at machine head in order to reset the 4.
Chapter 7 Operation of Machine 4-2 Mending In case that a head stops for some reasons such as thread breakage, only the stopped head will retry sewing by specified number of stitches when the head is recovered, and after that, all the heads will restart normal sewing. Thread tension stand lamp Thread tension stand switch W1258Q This function works in the following procedure: 1. In case of an error such as thread breakage, the thread tension stand lamp blinks red and the sewing will be stopped.
Chapter 7 Operation of Machine Manual operation of the mending Setting or cancellation of the mending can be specified during the suspension of embroidering with individual heads regardless of thread breakage. • End positions of the mending can not be individualized according to head. If there are more than one heads with the mending function ON, the head position which was set first will be the end position for all heads.
Chapter 7 Operation of Machine 5. Jog Embroidering W1270Q • Jog embroidering can be used for preventing the thread from slipping from the needle at the start of embroidering. • Jog embroidering can be executed as long as the start switch at the machine head is held down. Never apply a tape on the switch to keep jog operation for a long time. Doing so may cause damage to the machine.
Chapter 7 Operation of Machine 6. Hoop Feed Position • In order to ease mounting and dismounting of the embroidery hoop, another needle position can be set as a hoop feed position in the movable area additionally to the current needle position. • In order to ease material attachment while operation is suspended, the hoop can be moved to the feed position at any time by the hoop feed switch. • The hoop can also be moved to the feed position automatically after embroidering is finished.
Chapter 7 Operation of Machine 7. Area Check 7-1 External Tracing Embroidering star position If W1278Q is pressed in other cases than "area over", the rectangular outline of the pattern is traced. 7-2 Automatic Hoop Movement in Area 0.1 mm (Example) 0.1 mm Embroidering area W1279Q • If "area over" is displayed, press . The hoop automatically moves inside the embroidering area, where the pattern is set, at the nearest position.
Chapter 7 Operation of Machine 8. Jog Switches 8-1 Hoop Movement to Start Position W1282Q The hoop can be moved by pressing be set arbitrarily.
Chapter 7 Operation of Machine 8-2 Inching Mode during Embroidering (Forcible Hoop Movement) • Moving the frame greatly in the inching mode may cause an interference with the machine. Pay utmost care in the inching mode. • Although the distance of the frame moved in the inching mode is stored even after turning OFF the power, if the power is turned ON again and sewing is started, the pattern may be embroidered in a different position. Be sure to use the inching mode appropriately.
Chapter 8 Creating Production Report Records and controls the machine operation. The production report can be created based on this data. Detailed information of production report allows efficient embroidering control.
Chapter 8 Creating Production Report Functions (Command Reference) File menu Open Report File Opens the report file. (→ page 8-4) Save As CSV Saves the current report data in CSV format. (→ page 8-18) Print Prints the report. (→ page 8-19) Print Preview Displays the print preview on the screen. Page Setup Displays the setting screen for printing. (→ page 8-19) Exit from Production Report Exits from the production report. Edit menu Copy Copies the selected area to the clipboard.
Chapter 8 Creating Production Report Description of Screen Thread Breakage for Each Needle Bar Thread Breakage for Each Pattern Detailed Data Save as CSV Copy Open report file Display graph Total Output Display text Output About This Application Print Help Status bar W1177Q BE-1204B-BC • BE-1206B-BC 8-3
Chapter 8 Creating Production Report Displaying Report Displays the machine operation status in the form of report. ! The following reports can be displayed: Details Displays detail data while the machine is in operation. Thread Breakage information on Needle Bar Displays the thread breakage information for each machine. Thread Breakage information in Pattern Displays the thread breakage information for each pattern.
Chapter 8 Creating Production Report Display Example of Details Displays the machine information chronologically that are collected within the specified period. The following information is indicated under the "Reason" column: Display Contents Power ON The machine power was turned on. If the computer is turned on after the machine power has been on, it shows the time when the computer recognized the machine. Power OFF The machine power was turned off.
Chapter 8 Creating Production Report Display Example of Thread Breakage Information on Needle Bar Displays the information on thread breakage occurrences with head numbers and needle bar numbers. Three needle bars with frequent thread breakage are indicated. Display Contents No. of times thread is trimmed (*) Number of thread breakage occurrences per needle bar No.
Chapter 8 Creating Production Report Display Example of Thread breakage Information in Pattern Displays thread breakage information for each pattern. Display Contents n th The pattern was embroidered for the "n"th time. Pattern name Name of the pattern that was embroidered Head No. (*) Head number where a thread breakage occurred Needle bar no.
Chapter 8 Creating Production Report Display Example of Output Information Displays the production information that are collected during the specified period.
Chapter 8 Creating Production Report Details of reason for stoppage Interrupted Frequency and total time stopped by the operator Stoppage due to thread breakage Frequency and total time stopped by thread breakage Error Frequency and total time stopped by errors Display in text W1183Q Display in graph The output information is displayed with the graph. Displayed here is the screen of embroidering efficiency. W1184Q Click tab to display the total embroidering time, etc, with the graph.
Chapter 8 Creating Production Report Display Example of Total Output Information Displays the output information per pattern on multiple machines that are selected. Display Contents Number The pattern embroidered during the specified period is numbered. Pattern name Name of the pattern No. of stitches in pattern Number of stitches in the pattern Total stitches (*) Total number of stitches by repeating embroidering No. of stitches in pattern X No. of times embroidered No.
Chapter 8 Creating Production Report Display in graph The total output information is displayed with the graph. Displayed here is the screen of the number of embroidered cloths. W1186Q Click tab to display the total embroidering time, etc, with the graph.
Chapter 8 Creating Production Report Setting Display Items Sets display items for each production report. ! The following tab windows can be set: General Items related to the overall display of the output report. Details Items related to detail data. Thread Breakage information on Needle Bar Items related to thread breakage for each needle bar. Thread Breakage information in Pattern Items related to thread breakage for each pattern. Output information Items related to output information.
Chapter 8 Creating Production Report ! Collate Selects the data collection period. If month, week or day is selected, set the end date or end hour. ! Storage Selects the data save period. Details W1188Q ! Main items to be displayed Displays each event and the time.
Chapter 8 Creating Production Report Thread Breakage Information on Needle Bar W1189Q ! Main items to be displayed No. of thread breakage occurrences Number that thread breakage has occurred No. of stitches Number of stitches used in embroidery Thread breakage rate Rate of thread breakage for 10,000 stitches ! Sub items to be displayed Displays the following for each item in main display items.
Chapter 8 Creating Production Report Output Information Time is calculated to the unit of second, but the display unit is in minute. minor differences. This may result in W1191Q ! Items to be displayed Total stitches The total number of embroidery stitches from start to end No.
Chapter 8 Creating Production Report Total Output Information Time is calculated to the unit of second, but the display unit is in minute. minor differences. This may result in W1192Q ! Items to be displayed Total stitches The total number of embroidery stitches from start to end No.
Chapter 8 Creating Production Report Recess Time Setting Sets the time not to be included in the calculation. as "Time Excluded". This time is displayed on the "Output" report W1193Q ! Target machine Click and select the applicable machine for calculation. ! Total recess time Set the time not to be included in the day-to-day calculation during the designated period. ! Total maintenance time Set the time not to be included in the calculation throughout the period.
Chapter 8 Creating Production Report Save As CSV... Converts the production report data to CSV format that can be read in spreadsheet software. . 1. Select [Save As CSV] from File menu or click 2. The file name "Untitled. csv" automatically appears. To change the name, change "Untitled". 3. Select the directory to be saved and click [Save]. W1194Q ! What is CSV format? CSV (Comma Separated Value format) means a type of file formats used for PC.
Chapter 8 Creating Production Report Printing Production Report Prints the production report from a printer. Page Setup Printing method is set as required. 1. Select [Page setup] from the File menu. Setting screen is displayed. The sample image is displayed. Set the margin. Set the printer. Set the paper direction. Set the paper size. W1195Q Print 1. Select [Print] from File menu or click . Set the number of sheets and click [OK].
Chapter 8 Creating Production Report Copying Report Data Copies the selected area as text data. processing software. 1. This allows use of the production report on other word Select [Select All] from Edit menu, or drag and select the area to be copied. W1196Q When dragging for selection W1197Q When selecting [Select All] 2. Select [Copy] from Edit menu or click . 3. The area is copied as text data. Start a word processing software and select [Paste] from Edit menu.
Chapter 9 Maintenance
Chapter 9 Maintenance CAUTION Turn off the power switch before starting maintenance. Failure to do so may start the machine unintentionally through an accidental activation of the START switch, resulting in bodily injuries. Be sure to wear protective goggles and gloves when handling the lubricating oil or grease, so that no oil or grease gets into your eyes or onto your skin, otherwise inflammation can result.
Chapter 9 Maintenance 1-2 Cleaning of Needle Plate Remove broken threads from this section. W1290Q Broken threads left around the movable or fixed knives or the lower thread holding plate may result in thread trimming failure or parts damage. Clean them once a month.
Chapter 9 Maintenance 2. Oiling Supply oil to the following places at regular intervals. • When oiling, be sure to supply Brother’s specified oil (Nippon Oil, Embroidery Lube 10N; VG10) using the dropper. * If this type of lubricating oil is difficult to obtain, the recommended oil to use is . • Excessive oiling may cause the material to be stained. • Be sure to wipe off excessive oils with waste cloth etc.
Chapter 9 Maintenance 2-2 Lower shaft ! Lubricate the lower shaft bush R through the hole once a month. W1292Q ! Lubricate the lower shaft bush F every 3 months.
Chapter 9 Maintenance 3. Greasing Supply grease to the following places at regular intervals. • When greasing, be sure to use the grease tank EM-30L (white) provided with the machine. • For overhauling, contact your distributor or refer it to trained experts. 3-1 Cam grooves ! Supply grease to cam grooves (two positions) once a month. 1. Remove the head cover. Head cover W1294Q 2. Move the needle bar case to the needle bar No.12 position. 3.
Chapter 9 Maintenance 5. Grease all the cam grooves of the work clamp cam. W1297Q 6. Attach the jump part stepping motor [5] and tentatively tighten the adjusting bolt [4]. 7. Adjust the position of the bolt [4] so that the jump part [6] touches the roller [7] of the jump lever assembly, then fully tighten the bolt [4]. Adjust the roller [7] not to push the jump part [6] but just touches it. [6] [7] W1298Q 8. Attach the head cover front L [1].
Chapter 9 Maintenance 3-2 Lower gear ! Supply grease to the lower gear every three months. 1. Unscrew the 4 flat head screws fixing the bed cover B, and remove the bed cover B. 2. Grease the lower gear. W1301Q 3. Attach the bed cover B. 3-3 Driving shaft ! Supply grease to the driving shaft every three months. 1. Unscrew four screws fixing the table cover L, and remove the table cover L. 2. Grease the intermediate gear. W1397Q 3. 9-8 Attach the table cover L.
Chapter 9 Maintenance 3-4 Needle bar flip-up mechanism ! Supply grease to the needle bar flip-up mechanism every three months. 1. Unscrew three screws fixing the head cover R, and remove the head cover R. 2. Grease all the cam grooves and two gears. W1398Q 3. Attach the head cover R.
Chapter 9 Maintenance 3-5 Feed Guide Section ! Check the X-feed linear guides (2 positions) and the Y-feed linear guides (one each on the right and left, and one point on bed No. 3). [1] [2] [3] [10] [8] [7] [9] [11] [5] [4] [6] W1302Q W1303Q Procedure 1. Unscrew the screw [1] and remove the X-feed covers R [2] and L [3]. For four head models, just remove the X-feed cover R [2] only. 2. Unscrew the screw [4] and remove the table covers R [5] and L [6]. 3.
Chapter 10 Adjustment
Chapter 10 Adjustment CAUTION Turn off the power switch and pull out the plug before starting adjustment. Failure to do so may start the machine unintentionally through an accidental activation of the START switch, resulting in bodily injuries. • Adjustment If adjustment should be made while the power switch is turned on, pay special attention to your safety. Maintenance and inspection of the machine should be conducted only by trained engineers. 1.
Chapter 10 Adjustment 1. Put the attached T-shaped hexagonal wrench (4 mm) into the hole [1] on the left side of the machine body, and adjust the arrow plate to align with 180 degrees (N.D mark) to move the needle bar to the lowest point. 2. Loosen Needle bar guide bracket set screw [2] and the bolt [6] of the top dead center stopper [4] when the needle tip is positioned 11.3 mm above the center of the rotary hook shaft.
Chapter 10 Adjustment ! When using the bottom dead center gauge [1] W1304Q W1306Q W1296Q [6] [7] [8] [4] [2] [5] Cutting section [2] 11.3 mm [3] Cutting section W1308Q Tighten the bolt [8] so that the clearance can be even. [7] [9] [6] Do not hit this section.
Chapter 10 Adjustment 1. Put the attached T-shaped hexagonal wrench (4 mm) into the hole [1] on the left side of the machine body, and adjust the arrow plate to align with 180 degrees (N.D mark) to move the needle bar to the lowest point. 2. Insert the bottom dead center gauge [2] into the rotary hook [3]. 3. Loosen the screw [5] of the needle bar clamp [4] and Socket head bolt for top dead center stopper [8], then move the needle bar up and down until the needle tip touches the gauge [2] lightly.
Chapter 10 Adjustment 2. Attachment and Adjustment of Rotary Hook [2] [1] [3] [6] W1309Q W1310Q [4] 1.8 mm 1.7 mm [5] W1311Q W1314Q Lower shaft 0.1~0.3mm [6] Cutting section W1312Q W1313Q 1. Turn the power switch off. 2. Select the needle bar No. 1 [1]. 3. Remove two flat screws [2] and dismount the needle plate [3]. 4. Adjust so that the needle [4] and the point of rotary hook [5] should meet at the position (where the arrow plate aligns with N.H mark (200 û)) higher by 1.
Chapter 10 Adjustment 7. Tentatively tighten the screw [6]. 8. Check with needle bars of No. 2 to No. 12 if the clearance between each needle and the rotary hook is within 0.1 to 0.3 mm. If there are any needles with clearances out of the range above, adjust them again to get proper clearances. 9. Fully tighten the screw [6].
Chapter 10 Adjustment 3. Adjustment of Presser Foot Height [2] [1] material W1314Q W1315Q 1. Turn the power switch off. 2. Select the needle bar No. 1. 3. Loosen the screw [2] of the presser foot [1], and adjust the presser foot [1] until it comes above the cloth top surface when it is at the alignment position (where the arrow plate and the "N.H" mark (200°) are aligned). When the presser feet have been adjusted in height, check that each needle lowers to the center of the presser foot hole. 4.
Chapter 10 Adjustment 4. Thread Wiper Adjustment [3] Up and down [1] Back and forth [4] [5] [2] W1325Q 1. Move wiper lever assy [1] in the direction of the arrow with your finger. If there is a difference in motion of upper thread hook [2] as to needle bars No.1 and No.2, loosen four screws [3] and move thread nipper assy [4] in the direction of the arrow for adjustment. At adjustment, make it sure that no interference will occur when pressure foot [5] is recessed to the feed position (100 º). 2.
Chapter 10 Adjustment 10-10 BE-1204B-BC • BE-1206B-BC
Chapter 11 Error code list
Chapter 11 Error code list Code Error Measures E-00 No error occurs. E-01 Either motor of main shaft, X- or Y-axis, or lower shaft has locked. E-02 Overtravel occurs during home position detecting movement. E-03 The stop switch is pressed during home position detecting movement. or turn on the F/B switch on the head to either Press the side to restart the home position detecting movement again. E-04 Home position detection out of range This is not usually displayed.
Chapter 11 Error code list Code Error E-13 This is displayed in case that the machine had been shut down while the hoop was moving and now is started up in a mode without the home position detection, or in case that the machine is started up in a mode without the home position detection after pressing the CAP SW to change the hoop. Press the E-14 Y-axis home position error Turn the power off and on once. If the same error occurs again, the Y-axis mechanism is faulty.
Chapter 11 Error code list Code Error E-36 Needle overhang (-X, +Y) E-38 Needle overhang (-Y) E-39 Needle overhang (+X, -Y) Measures Pattern or the needle position is out of the embroidering area. Reset the embroidering area on the panel or move the hoop to the sewable position. E-3C Needle overhang (-X, -Y) E-40 The status of presser foot is issued as an alarm when every second machine is used.
Chapter 11 Error code list Code Error E-B2 Hook motor home position error E-B3 Hook motor standby position error E-B4 Hook motor motor mode error Measures E-B5 Hook motor communication error E-B6 Hook motor parameter error E-B7 Hook motor overheat error E-B8 Hook motor overcurrent error E-B9 Thread trimming motor zero point error Turn the power off and on once. If the same error occurs again, the lower shaft motor is faulty.
Chapter 11 Error code list Code Error Measures Power voltage upper limit error (1) The voltage setting is improper. -> Set it again. E-D3 Power voltage lower limit error or turn on the F/B switch on the head to (2) Press the either side. If the same error occurs again, the power PCB or the power supply is faulty. E-D4 Thread trimming motor overcurrent Turn OFF the power.
Chapter 11 Error code list Code Error Measures E-F8 PRE code error E-F9 No applicable command E-FA Interface receive data check sum error E-FB Send time up error E-FF No status is returned from spindle, lower shaft motor, or CPU. This is not usually displayed.
Chapter 11 Error code list 11-8 BE-1204B-BC • BE-1206B-BC
Chapter 12 Troubleshooting If there is any indication of trouble with the machine, check and correct as described in the table. If the trouble cannot be corrected, turn off the power and contact your distributor for corrective actions.
Chapter 12 Troubleshooting Mechanical Section Problem Check point ! Thread breakage • Is the machine properly threaded? • Is thread tension too high? • Is the rotary hook assembly clogged? • Is there thread in the bobbin? • Is the needle bent? • Is there a rough edge or flaw on the needle plate, rotary hook, or bobbin case that might cut the thread? • Is the needle installed correctly (direction, angle, etc.
Chapter 12 Troubleshooting Problem ! Upper shaft locks at a certain point in one cycle Check point • Is the thread take-up stopped due to interference with the thread take-up cover? [Adjustment] Thread take-up cover Check these points once again Thread take-up Bolt Thread take-up operating lever W1326Q Loosen the hexagon socket head cap screw of the thread takeup operating lever and adjust the take-up movable range. Tighten it securely afterwards.
Chapter 12 Troubleshooting Electrical Section Cautions • Be sure to turn off the power of the machine and unplug the power cord before checking cable connections. • When you check connection of the cables as instructed in this manual, also check connection and continuity between connectors. • Carry out items described in the "Measures" section in order of appearance. • Some checks and replacement works can be conducted only by repair people. contact your dealer.
Chapter 12 Troubleshooting Symptom Measures The needle bar case lock error occurs. • Is the INDEX motor rotating? → If not, refer to the block diagram showing the cable connections and check to see if connection from the INDEX motor to the main PCB is proper. Check the resistance values of pins 1 and 3 and pins 4 and 6 at the connector section of the INDEX motor. The normal resistance value is approximately 6.6Ω. → If it is not normal, replace the INDEX motor with a new one.
Chapter 12 Troubleshooting Symptom ERROR A8 frequently occurs. Measures • In the encoder signal test mode, manually turn the main shaft pulley and check to see that the stop position signal is correct. → If the signal does not change, refer to the cable connection block diagram and check to see if connection from the stop position sensor to the power supply PCB is proper. Thread trimming motor home position error occurs. • Is lint clogged between the travelling blades? → Remove it.
Chapter 12 Troubleshooting Symptom Power voltage upper or lower limit error occurs. Measures • Is the tap voltage in the control box (connector connection) adjusted to the power voltage of the area where the machine is used? → If not, switch the connector connection. • Check the input voltage values in the power/voltage check test mode. Measure the power supply voltage with the tester and compare them.
Chapter 12 Troubleshooting Personal Computer Section Check these points once again Trouble 12-8 Check Point ! The power lamp does not light up when the computer power switch is turned on. • Is the cable correctly plugged in the computer? • Is the AC line live? ! The display does not light up when the computer power switch is turned on. • Is the display power lamp on? • Is the display's cable correctly connected? • Is the display's contrast correctly adjusted? ! "Windows" cannot be started.
Chapter 13 Connection and Installation of Optional Equipment
Chapter 13 Connection and Installation of Optional Equipment 1. Attaching Bobbin Winder [4] [8] [14] [7] [2] [5] [1] [3] [6] [11] [16] [10] [13] [10] [15] [9] W1327Q 1. Mount two pieces of bobbin stand L [2] on the thread winder stay [1] with nut 4 [10]. 2. Mount the thread winder assembly (set) [3] on the thread winder stay [1] with the tightening screw [11]. 3. Mount the thread guide [4] with the drilling bolt set 6 × 20 [14] and nut 6 [13]. 4.
Chapter 13 Connection and Installation of Optional Equipment ! Winding lower thread [3] [5] [6] [8] [3] [4] [7] [2] [9] [1] W1328Q 1. Turn the power switch on. 2. Set the bobbin [1] in the bobbin winder shaft [2]. 3. Put the thread through the thread guide [3]. 4. Wind the thread around the bobbin [1] several times in the direction of the arrow. 5. Press the bobbin hold [4].
Chapter 13 Connection and Installation of Optional Equipment 13-4 BE-1204B-BC • BE-1206B-BC
INSTRUCTION MANUAL BROTHER INDUSTRIES, LTD. http://www.brother.com/ 15-1.Naeshiro-cho, Mizuho-ku, Nagoya 467-8561, Japan. Phone: 81-52-824-2177 Printed in Japan BE-1204B,1204C,1206B-PC SA2115-201 2004.1.
