www.scc-inc.com R E M A N U FA C T U R I N G I N S T R U C T I O N S ® Brother HL-2230/2250 2220/2280/2130/2132/2240/2270 ® Brother TN-420/450 & DR-420, TN-2220 & DR-2200, TN-2250 & DR-2225, TN-2280 & DR-2225 and TN-27J & DR-22J SSS™ 1138 Tools and Supplies..........................2 - 3 Variants, Cartridge Types Cartridge Fin and and SKUs ...... 4 Keying Features......... 5 Wirelines: Toner Hopper...................... 6 Wirelines: Drum Unit.......................... 7 Flag Gear Variants.....
Tools & Supplies • Phillips Screwdriver • Slotted Screwdriver • Dry, Filtered, Compressed Air for Cleaning • 91-99% Isopropyl Alcohol • Conductive Cartridge Lubricant (CONCLUBE) • Lint-Free Cleaning Cloth (LFCCLOTH) • Needle Nose Pliers • Small Slotted Screwdriver Phillips Screwdriver Slotted Screwdriver Dry, Filtered, Compressed Air for Cleaning Needle Nose Pliers SSS™ 1138 page 2 Conductive Cartridge Lubricant (CONCLUBE) 91-99% Isopropyl Alcohol Lint-free Cleaning Cloth (LFCCLOTH)
Tools & Supplies • Lint-Free Foam Tipped Swab (LFSWAB) • Vacuum (TONERVAC115) US Version or Toner Vacuum 220V (TONERVAC220) • Toner Pour Spout (TPS) • De-Ionized Water • Powder-Free Gloves • Safety Glasses • Toner Cloth (TCLOTH) ..
Brother HL-2270 Variants, Cartridge Types and SKUs NA / LA Brother HL-2220/2230/2240/2240D/2270DW/2280DW Cartridge Name Cartridge Drum Unit SKU Page Yield TN-420 1200 TN-450 2600 DR-420 12000 Brother HL-2130/2132/2240/2240D/2250DN/2270DW EU Cartridge Name Cartridge Drum Unit SKU Page Yield TN-2010 1000 TN-2210 1200 TN-2220 2600 DR-2200 12000 ANZ / AP Brother HL-2130/2132/2240D/2250DN/2270DW Cartridge Name Cartridge Drum Unit SKU Page Yield TN-2030 1000 TN-2230 1200 TN-225
Brother HL - 2130/2132 Cartridge Fins And Key Tabs Vary From Region To Region. Differences Shown Below. Printer Door Key Tabs Brother HL - 2240 / 2270 TN - 420 /450 (NA/LA) Drum Alignment Fins Figure A Brother HL - 2130 / 2132 TN - 2010 (EU) / 2030 (AP) Note: The TN-2010 (EU) and 030 (AP) cartridge keys are identical in the alignment of their keys. These drum alignment fins are identical to the TN-420/450.
Wirelines Brother® HL-2270 Toner Hopper Developer Roller Non Drive Side Contact Arm 1 Developer Roller Stabilizer Developer Roller Drive Gear Non Drive Side Contact Arm 2 Doctor Blade E -Clip Non Drive Side End Plate Drive Side End Plate Cartridge Core Toner Adder Roller Drive Gear Drive Gear Cartridge Idler Gear Agitator Gear Flag Gear Flag Gear Spring Drive Side End Cap www.scc-inc.
Wirelines Brother® HL-2270 Drum Unit Corona Assembly Drum Axle Stabilizer Bushing Drum Ax le E-Clip OPC Dru m E-Clip Drum Unit SSS™ 1138 page 7
Flag Gear Variants Flag Gears Flag Gears Low Yield High Yield 1 1 Starter 3 High Yield 2.6K 2 2 Figure D Note: Low yield flag gears have 3 posts and high yield flag gears have 2 posts as shown in Figure D. SSS™ 1138 Low Yield 1.2K page 8 Figure E Note: The placement and number of posts for both low yield and high yield flag gears as well as starter drive side end plates are shown in Figure E.
Disassembly of the Toner Hopper Note: Please wear eye protection and powder-free gloves when 4. Remove all gears on the drive side in the order shown in Figure 4. disassembling the hopper cartridge. 1. 5 On the drive side remove the two screws and drive side end cap as shown in Figure 1. 2 1 Screws Phillips Screwdriver 2. 3 4 End Cap Note: Remove the cartridge flag gear (1), idler gear (2), agitator gear (3), toner adder roller drive gear (4) and drive gear (5).
Disassembling 7. Remove the non drive side end plate by pressing firmly on the latch shown in Figure 8a with the slotted screwdriver to release the end plate from the cartridge. Place the slotted screwdriver in the gap between the end plate and the cartridge as shown in Figure 8b. Twist the screwdriver to release the non drive side end plate and pull the end plate out and away from the cartridge as shown in Figure 8c. 8.
Disassembling the Toner Hopper 10. Blow off any excess toner from the developer roller with dry filtered compressed air (Figure 10). 12. Using a slotted screwdriver gently pry the doctor blade up from the cartridge and remove the doctor blade (Figure 12). Developer Roller Doctor Blade Figure 10 Note: Gently clean the developer roller by using up and down strokes while rotating the developer roller as shown in Figure 10.
Disassembly 14. Clean the hopper out using dry, filtered, compressed air as shown in Figure 14. Figure 14 Note: Rotate the toner agitator while blowing toner out of the hopper. 15. Vacuum the adder roller as shown in Figure 15. Vacuum Figure 15 Note: Rotate and repeat until toner has been completely cleaned out of the hopper. 16. Fluff the developer roller end felts then blow off with dry, filtered compressed air (Figure 16).
Assembly 1. of the Toner Hopper Place the doctor blade onto the cartridge (Figure 17). 4. Install the non drive side end plate as shown in Figure 20a and 20b. Apply a small amount of conductive lubricant to the back of the non drive side end plate as indicated by the arrows shown in Figure 20a. Apply Conductive Lubricant Doctor Blade Swab Figure 17 Figure 20a 2. Secure the doctor blade into the cartridge with two screws as shown in Figure 18.
Assembly 6. of the Toner Hopper Install contact arm 1 next to contact arm 2 and then rotate the arm into the seated position (Figure 22). 9. On the drive side, install the drive side gears in the order shown in Figure 25. 1 4 Contact Arm Figure 22 7. Install the two screws as shown in Figure 23. 2 5 3 Figure 25 Note: Place the drive gear (1), toner adder roller drive gear (2), agitator gear (3), idler gear (4) and flag gear (5).
Assembly of the Toner Hopper 11. Install the drive side end plate as shown in Figure 27. Note: For precise flag gear positioning refer to page 16 resetting the flag gear section, before placing the end plate onto the cartridge. Drive Side End Plate Figure 27 Align 12. Install the two screws (Figure 28).
Resetting 1. the Flag Gear Reset the flag gear spring against the posts as shown in Figure 29a. Flag Gear Spring Posts Note: A properly reset flag gear with the end plate installed is shown in Figure 30. Flag Gear Arrow Alignment Figure 29a WARNING: Position the agitator gear with the straight edge of the agitator gear hole and arrow on the flag gear as shown in Figures 29b and 29c. This is extremely important in order to properly reset the printer.
Disassembly 1. Using a small slotted screwdriver pry the E-Clip from the drive side of the drum unit (Figures 31a and 31b). 3. Drum Unit of the Lift the corona assembly and remove from the drum unit (Figure 33a). Lift the drum by the drive gear to remove from the drum unit (Figure 33b). Drive Side Corona Assembly E-Clip Figure 33a Figure 31a Drive Gear E-Clip Drum Small Slotted Screwdriver Figure 33b Figure 31b 2.
Assembly 5. of the Drum Place the Static Control OPC drum into the drum unit. Ensure the large gear is placed into the drive side of the drum unit (Figure 35). unit 8. Place the drum axle bushing onto the non drive side of the drum axle (Figure 38). Non Drive Side Drive Side Drum Bushing Large Gear Figure 35 6. Place the corona assembly into the drum unit (Figure 36). Figure 38 9. Secure the drum axle by placing the E-Clip onto the non drive side of the drum axle as shown in Figure 39.
Assembly 11. Place the corona wire cleaner tab into the locked position ensuring the arrows are aligned (Figure 41). of the Drum unit Drum Reset Instructions With the power on and the Toner Hopper / Drum Unit assembly installed, open the front cover. Corona Cleaner Tab For HL-2220/2230/2240/2270 Models: Press and hold the “Go” button until all LED lights are lit, then release the “Go” button and close the front cover.
DEDICATION TO TRAINING In order to produce consistent high quality prints that are virtually indistinguishable from the OEM, it is essential to follow Static Control’s remanufacturing instructions exactly as directed. Static Control is dedicated to informing customers of the latest innovations in training and knowledge. Access to these instructions, our technical support staff and View on Demand Webinars is available to all customers in good standing.
