Installation Manual

6
Commissioning
SU54/5, SU80/5, SU100/5 – 6 720 808 532 (2013/08) 13
6 Commissioning
6.1 Commissioning the DHW tank
Have the installer of the heating system or a qualified contractor
commission the equipment.
▶ Commission the boiler and additional accessories in accordance with
manufacturer's instructions or the appropriate installation and
operating instructions.
▶ To bleed air from the DHW tank, open the highest tap/valve.
▶ To fill the tank, open the shut-off valve for the cold water inlet.
▶ Flush the tank and piping thoroughly prior to commissioning.
▶ Before heating up, verify that the boiler, tank and pipework are filled
with water. Open the air bleeder valve for this purpose.
▶ Check all connections, piping and the inspection port for leaks.
7 Shutdown
7.1 Shutting down the DHW tank
▶ Switch off the temperature controller at the control panel, shut of the
heating system emergency shutoff switch, or disengage the heating
system circuit breaker.
▶ Close the cold water inlet shutoff valve.
▶ Drain the DHW tank via the drain valve by opening the highest faucet.
▶ Close the shut-off valves to and from the boiler.
▶ Depressurize the heat exchanger.
▶ Drain and blow out the heat exchanger.
▶ To prevent corrosion, dry out the inner space and keep the inspection
port covers open.
7.2 Shutting down the heating system when there is a risk
of frost
▶ Shut down the heating system and the DHW tank as shown in
chapter 7.1.
8 Environmental Protection / Disposal
Environmental protection is a fundamental principle of the
Bosch Group.
Quality of products, efficiency and environmental protection are equally
important objectives for us. All legislation pertaining to the environment
is strictly observed.
Packaging
For the packaging, we participate in the country-specific recycling
systems, which guarantee optimal recycling. All packaging materials
used are environmentally-friendly and recyclable.
Old appliances
Old appliances contain materials that should be recycled.
The relevant assemblies are easy to separate, and all plastics are
identified. This allows the various components to be sorted for
appropriate recycling or disposal.
9 Maintenance
▶ Allow the DHW tank to cool down sufficiently before performing any
maintenance.
▶ Remedy all faults immediately.
▶ Use original spare parts only!
▶ The tank must be inspected annually and maintained as required.
▶ Check the T&P safety valve annually.
9.1 Preparing the DHW tank for cleaning
The SU80/5 and SU100/5 tanks are cleaned by means of the cleanout
on the side. The SU54/5 tank is cleaned by means of the cleanout at the
top.
▶ Disconnect electrical power from the heating system.
▶ Drain the DHW tank. To do so, close the shut-off valve for cold water
inlet and the open drain valve. To vent the system, open the air vent
valve or the highest faucet.
▶ Remove the PS top cover (SU54/5) ( Fig. 17, page 14, [1]) or
cleanout cover shroud (SU80/5, SU100/5) ( Fig. 18, page 14,
[1]) from the tank.
▶ Loosen the hex bolts [2] in the cleanout cover [3].
NOTICE: Risk of system damage from excessive
pressure!
Excessive pressure can result in tension cracks in the
enamel coating.
▶ Never plug the discharge line of the T&P safety valve.
Use only drinking water to check the DHW tank for leaks.
On the DHW side, the test pressure must not exceed
145 psi (10 bar) gauge pressure.
CAUTION: Risk of tank damage!.Residual moisture can
result in corrosion.
▶ Thoroughly dry out the inside (e. g. by means of hot
air) and leave the cleanout cover open.
WARNING: Risk of scalding from hot water!
▶ Let the tank cool down sufficiently.
Fully drain the tank – even the lowest section of the tank
and the heating coil.
DANGER: RISK OF SCALDING
Hot water can cause scalding.
▶ Prior to cleaning, allow the DHW tank to cool down
sufficiently.