GEN4000LP 4000 Surge Watts / 3250 Running Watts LPG PORTABLE GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur. We reserve the right to change this product at any time without prior notice.
Model GEN4000LP 4000 Surge Watts / 3250 Running Watts LPG (Liquid Propane) Portable Generator This unit is a LPG driven generator.
TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS.............................................................................................. 4 PACKAGE CONTENTS PACKAGE CONTENTS .......................................................................................................................................... 9 COMPONENTS ....................................................................................................................................................
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you do not understand. This is the safety alert symbol.
Legal Requirements: Federal and/or State Occupational Safety and Health Administration (OSHA) regulations, local codes, and/or ordinances may apply to the intended use of this generator. Consult a qualified electrician, electrical inspector, and/or the local agency having jurisdiction. Some areas require generators to be registered with local utility companies. Additional regulations may apply if this generator will be used at a construction site.
High Temperatures: This generator produces heat when in operation. Temperatures near the exhaust can exceed 150 Degrees Fahrenheit (65 Degrees Celsius). • Do not touch hot surfaces. Observe all warning placards on this generator denoting hot surfaces. • Allow this generator to cool for several minutes after use before touching the engine, muffler or other areas that are hot during operation and before storing indoors. • Hot exhaust may ignite some materials.
GEN4000LP 4000 Surge Watt / 3250 Running Watt Portable LP Generator Manual 7
In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator.
GEN4000LP 4000 Surge Watt / 3250 Running Watt Portable LP Generator Manual 9
PACKAGE CONTENTS The following items are supplied with this Model GEN4000LP 4000 Surge Watts / 3250 Running Watts Portable LP Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER. Item List: Set of 2 DC connector wires for connecting 12 Volt automotive-type batteries Spark plug wrench 5 Ft.
GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator.
IMPORTANT: Remove the tightening brackets (fixed under the engine) before operation. The Air-Filter is not adjustable. Tampering with the governor can damage your generator and your electrical devices, and will void your warranty. To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the ground terminal and the ground source. Consult with a qualified electrician to ensure compliance with local electrical codes.
PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsure about how to perform any of these steps after reading this section, call 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time for customer service.
Step 2 – Connect Fuel Sulfur, water, dust, etc. are harmful for engine. If the gas supply source (LPG) contains these harmful elements, user must use filter to remove sulfur, water etc. and clean gas. Otherwise, the engine service lifetime will be shortened. Connect Propane Gas Supply Source Step 1: Keep gas supply source closed. Step 2: Fix two clips on the both ends of approved gas pipeline. Step 3: Attached the gas pipeline to GAS INLET and gas supply source.
Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a grounding wire as illustrated in Figure 3. A No. 12 AWG (American Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth. Grounding codes can vary by location.
Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a grounding wire as previously illustrated in Figure 3. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth. Grounding codes can vary by location.
USING THE GENERATOR After the engine has been running for several minutes, electrical devices may be connected to this generator. AC Usage Electrical devices running on AC current may be connected according to their wattage requirements. The rated (running) and surge wattage for this Model GEN4000LP 4000 Surge Watts / 3250 Running Watts Portable LP Generator is 3,250 and 4,000, respectively.
Connect electrical devices to this generator according to the following procedure: 1. Allow the engine to run for several minutes after it has been started. 2. Confirm that the electrical device is switched off prior to plugging it into this generator. Connect only electrical devices that are in good working order. Faulty devices or power cords present the risk of electrical shock. Immediately turn off and disconnect any device that commences to operate abnormally, sluggish or abruptly stops.
Device Requirements Amps Watts (120V) 2.5 300 5 600 7.5 900 10 1200 15 1800 20 2400 25 3000 30 3600 40 4800 NR = Not Recommended. Watts (240V) 600 1200 1800 2400 3600 4800 6000 7200 9600 Max.
MAINTENANCE/CARE Proper routine maintenance of this generator is essential for safe, economical, and trouble-free operation. It will help prolong the life of this generator as well as help reduce air pollution. Perform maintenance checks and procedures according to the schedule in Figure 10. STOP! If you have questions about maintenance procedures described in this manual, call 1-866-460-9436 , Monday - Friday, 8 AM - 4 PM Central Time. Never perform maintenance procedures while this generator is running.
Figure 11 - Checking the Oil Changing/Adding Oil The oil level in this generator should be checked before each use. (See Figure 10.) When the oil level is low, add oil until the level is sufficient to operate this generator. The oil capacity for this Model GEN4000LP 4000 Surge Watts / 3250 Running Watts Portable LP Generator engine is 20 fluid oz. To drain the oil from this generator: The oil should be changed after the first 20 hours of operation.
Air Filter Maintenance Occasionally verify that the air filter is free of excessive dirt. The air filter will require more frequent cleaning when operating this generator in extremely dusty areas. 1. Unhinge the clasps at the top and bottom of the air filter cover as shown in Figure 14. 2. Remove the sponge-like elements from the casing. 3. Wipe the dirt from inside the empty air filter casing. 4. Wash the sponge-like elements in household detergent and warm water.
TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time. Symptom Engine will not start. Generator runs but does not support all connected electrical devices. Cause Solution Fuel valve is turned to "closed." Choke is open. Propane Tank is out of fuel. Turn fuel valve to "open." Close the choke. Replace propane fuel tank. Spark plug is dirty. Clean spark plug. Generator is not on level surface.
SPECIFICATIONS Model GEN4000LP 4000 Surge Watts / 3250 Running Watts Portable LP Generator Generator Type Brush, Revolving Magnetic Field, Self Exciting, 2-Pole, Single Phase AC Output Rated Wattage (W) Surge Wattage (W) Rated Voltage (V) Rated Amperage Rated Frequency (Hz) Phase 3250 4000 120 20A+20A at 120 V 60 Single DC Output Voltage (V) Circuit Breaker Amperage (A) 12 8.
PARTS DIAGRAM GEN4000LP 4000 Surge Watt / 3250 Running Watt Portable LP Generator Manual 25
PARTS LIST 201405 GEN4000LP 4000 Surge Watt / 3250 Running Watt Portable LP Generator Manual 26