GEN154 2000 Surge Watts / 1500 Running Watts PORTABLE GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur. We reserve the right to change this product at any time without prior notice.
GEN154 2000 Surge Watts / 1500 Running Watts Portable Generator FEATURES: • • • • • • • • • • 4-Stroke OHV Engine Recoil Start 2.4 HP Gasoline Engine Automatic Low Oil Shutdown 1 - 120 Volt A/C Outlet 1 - 12 Volt D/C Outlet 1.
TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS..............................................................................................4 PACKAGE CONTENTS PACKAGE CONTENTS..........................................................................................................................................9 COMPONENTS ....................................................................................................................................................
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you do not understand. This is the safety alert symbol.
Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission control systems: Three-Way Catalyst (TWC) (if equipped), and Engine Modifications (EM). Legal Requirements: Federal and/or State Occupational Safety and Health Administration (OSHA) regulations, local codes, and/or ordinances may apply to the intended use of this generator.
Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generator, either directly or with an extension cord. NEVER connect a building electrical system to this generator without a qualified electrician. Such connections must isolate generator power from utility power and comply with local electrical laws and codes.
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In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator.
PACKAGE CONTENTS The following items are supplied with this Model GEN154 2000 Surge Watts / 1500 Running Watts Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-888-287-6981, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER.
GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator.
PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsure about how to perform any of these steps after reading this section, call 1-888-287-6981 Monday - Friday, 8 AM - 4 PM Central Time for customer service.
Step 2 - Add Gasoline Gasoline and gasoline fumes are highly flammable and explosive. Handling fuel can result in serious injury or burns. • Do not fill the fuel tank near a heat, sparks or an open flame. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. • Do not overfill the fuel tank. Always check for fuel spills and immediately wipe them up. Spilled fuel is a fire hazard and causes environmental damage.
Subsequent Use of this Generator For subsequent uses of this generator after the first use, certain steps still must be completed to prepare it for operation. IMPORTANT: Be familiar with the procedures described in the previous section titled “Using the Generator for the First Time” of this manual. If not, review this section now.
STARTING THE GENERATOR STOP! Before starting this generator, confirm that all the steps in the section titled, “Preparing the Generator for Use,” of this manual have been correctly completed. If unsure about how to perform any of these steps, call 1-888-287-6981, Monday - Friday, 8 AM - 4 PM Central Time for customer service. Disconnect all electrical loads from this generator before attempting to start. To start this generator: 1. Confirm that there are no electrical devices connected to this generator.
USING THE GENERATOR • USE THIS GENERATOR ONLY OUTDOORS IN NON-CONFINED AREAS. DO NOT SECURE THE GENERATOR WITH A CHAIN OR ROPE, AS THIS WILL MAKE IT DIFFICULT TO MOVE IN AN EMERGENCY. • Keep at least several feet of clearance on all sides to allow proper ventilation for this generator. After the engine has been running for several minutes, electrical devices may be connected to this generator. AC Usage Electrical devices running on AC current may be connected according to their wattage requirements.
Connect only electrical devices that are in good working order. Faulty devices or power cords present the risk of electrical shock. Immediately turn off and disconnect any device that commences to operate abnormally, sluggish or abruptly stops. Determine if the problem was the device or the rated load capacity of this generator has been exceeded. NOTE: Plug appliances into the correct outlet. Connect standard 120 Volt, single phase, 60 Hz loads to the 120 Volt outlet.
SOME NOTES ABOUT POWER CORDS Long or thin cords can require more wattage from a generator to power an electrical device. Figure 6 shows the recommended cords according to the power requirement of the electrical device. When using cords that exceed these specifications, allow for the electrical device to have a slightly higher rated wattage requirement. Device Requirements Amps Watts (120V) 2.5 300 5 600 7.5 900 10 1200 15 1800 20 2400 25 3000 30 3600 40 4800 NR = Not Recommended.
STOPPING THE GENERATOR To stop this generator: 1. Turn off all connected electrical devices and then unplug them. 2. Switch the circuit breaker to the “OFF” position. 3. Allow this generator to run for several more minutes with no electrical devices connected to help stabilize the temperature of this generator. 4. Set the engine switch to the “OFF” position. 5. Turn the fuel valve to the “OFF” position. Allow this generator to cool down before touching areas that become hot during operation.
Checking the Oil Level It is important to check the oil level in the engine crankcase before each use to ensure that there is a sufficient quantity. To check the oil level: 1. Verify that this generator is shut down and on a level surface. 2. Unscrew the oil filler/dipstick cap from the engine. 3. With a dry cloth, wipe the oil off of the dipstick that is located on the inside of the cap. 4. Insert the dipstick as if replacing the cap and then remove again. There should be oil on the dipstick.
Air Filter Maintenance Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally verify that the air filter is free of excessive dirt. The air filter will require more frequent cleaning when operating this generator in extremely dusty areas. To clean air filter, remove from generator. Wash in kerosene. Pour motor oil on filter, squeeze out excess oil and reinstall in the generator. Spark Plug Maintenance The spark plug is essential for proper engine operation.
STORAGE/TRANSPORT PROCEDURES Never place any type of storage cover on this generator while it is still hot. When transporting or storing this generator for extended time: • Allow generator to fully cool before moving it. A hot engine and exhaust system can burn you and ignite some materials. • Empty the fuel tank. (See “Emptying the Fuel Tank” in the “Maintenance/Care” section.) • Turn the fuel valve to the “off” position. • Disconnect the spark plug. • Do not obstruct any ventilation openings.
GEN154 2000 SURGE WATTS / 1500 RUNNING WATTS PORTABLE GENERATOR PARTS DIAGRAM GEN154 2000 Surge Watts/1500 Running Watts Portable Generator 22
GEN154 2000 SURGE WATTS / 1500 RUNNING WATTS PORTABLE GENERATOR PARTS LIST No. Part Name Part Number Qty No. Part Name Part Number Qty Bolt GB5789 M5*8 2 46 Washer GB95 8 2 2 Absorber Set GR1000 A-04.00 2 47 Nut GB/T6184 M8 3 Control Panel GR1000 A-05.
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