Item # GEN7000 7000 Surge Watts / 6000 Running Watts ELECTRIC START PORTABLE GENERATOR S INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur. We reserve the right to change this product at any time without prior notice.
Model GEN7000 7000 Surge Watts / 6000 Running Watts Electric Start Portable Generator This unit is a Gasoline driven generator FEATURES: • 7000 Surge Output • 6000 Running Watts • 120/240 Volt Operation • 13 HP Engine, 4 Stroke OHV • Air Cooled • 7 Gal.
TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS...............................................................................................4 PACKAGE CONTENTS PACKAGE CONTENTS ...........................................................................................................................................9 COMPONENTS .....................................................................................................................................................
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you do not understand. This is the safety alert symbol.
Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission control systems: Three-Way Catalyst (TWC) (if equipped), and Engine Modifications (EM). Legal Requirements: Federal and/or State Occupational Safety and Health Administration (OSHA) regulations, local codes, and/or ordinances may apply to the intended use of this generator.
Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generator, either directly or with an extension cord. NEVER connect a building electrical system to this generator without a qualified electrician. Doing so voids your warranty.
GEN7000 7000 Watt Generator Manual 7
In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator.
PACKAGE CONTENTS The following items are supplied with this Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER.
GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator. (1) 120/240 Volt AC Outlet - Used for connecting electrical devices that run on 120 and/or 240 Volt, 60 Hz, single phase, AC current. (2) Ground Terminal - Used for connecting grounding wires to properly ground this generator. (3) 120 Volt AC GFCI Outlet - Used for connecting electrical devices that run on 120 Volt, 60 Hz, single phase, AC current.
PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsure about how to perform any of these steps after reading this section, call 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time for customer service.
Step 2 - Add Gasoline Gasoline and gasoline fumes are highly flammable and explosive. Handling fuel can result in serious injury or burns. • Do not fill the fuel tank near a heat, sparks or an open flame. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. • Do not overfill the fuel tank. Always check for fuel spills and immediately wipe them up. Spilled fuel is a fire hazard and causes environmental damage.
Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a grounding wire as illustrated in Figure 3. A No. 12 AWG (American Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth. Grounding codes can vary by location.
Step 2 - Verify Gas Level Before starting this generator, verify that there is sufficient gasoline in the fuel tank. The fuel gauge, located on the top of this generator, indicates the gas level currently in the fuel tank. If necessary, add fresh unleaded gasoline with an octane rating of 87 or higher according to “Step 2 - Add Gasoline” of the “Using this Generator for the First Time” section of this manual. Fuel Tank Capacity (gals /L) Fuel Type 7 / 26.
STARTING THE GENERATOR STOP! Before starting this generator, confirm that all the steps in the section titled, “Preparing the Generator for Use,” of this manual have been correctly completed. If unsure about how to perform any of these steps, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. Disconnect all electrical loads from this generator before attempting to start. To start this generator: 1.
Figure 6 - Pull-cord for starting the engine. Usage: Do not use fuel stabilizers with this generator, doing so could cause damage to the generator, or decrease the fuel and operating efficiency of the generator. You may choose to add a fuel conditioner to oxygenate the fuel and to help it run more efficiently. Fuel Cock The fuel cock is located between the fuel tank and carburetor. When the fuel cock is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor.
USING THE GENERATOR After the engine has been running for several minutes, electrical devices may be connected to this generator. AC Usage Electrical devices running on AC current may be connected according to their wattage requirements. The rated (running) and surge wattage for this Generator is 6,000 and 7,000, respectively. Rated (Running) Wattage Surge Wattage 6000 7000 The rated (running) wattage corresponds to the maximum wattage a generator can output on a continuous basis.
Electrical Device air compressor (1 HP) air compressor (1 - 1/2 HP) airless sprayer (1/3 HP) box fan clock radio AM/FM coffee maker computer w/17 inch monitor deep freezer electric drill (1/2 HP) DVD/CD player or VCR furnace fan blower (1/2 HP) garage door opener (1/2 HP) hot plate light bulb (75 watt) microwave oven (1000 watt) quartz halogen work light refrigerator/freezer (18 Cu. Ft.
Do not connect 50Hz or 3-phase loads to this generator. Figure 8 - Outlets Available on this Generator, from left to right, 120V AC, 240/120 AC and 12V DC. SOME NOTES ABOUT POWER CORDS Long or thin cords can require more wattage from a generator to power an electrical device. Figure 9 shows the recommended cords according to the power requirement of the electrical device. When using cords that exceed these specifications, allow for the electrical device to have a slightly higher rated wattage requirement.
Storage batteries emit highly explosive hydrogen gas when charged. Batteries also contain acid, which can cause severe chemical burns. • Do not allow open flames or cigarettes nearby for several minutes after charging a battery. • Always wear protective goggles and rubber gloves when charging a battery. • If battery acid gets on the skin, flush with water. • If battery acid gets in the eyes, flush with water and immediately call a physician.
Recommended Maintenance Schedule Each Use Engine Oil Air Filter Spark Plug Fuel Tank Check Level Replace Check Clean Check/Clean Verify Gas Level Clean Every Month or Each 20 Hrs Every 3 Months or Each 50 Hrs Every 6 Months or Each 100 Hrs Every Year or Each 300 Hrs X X (first use) X X X X X X Figure 10 - Recommended maintenance schedule Cleaning the Generator Always try to use this generator in a cool dry place.
Changing/Adding Oil The oil level in this generator should be checked before each use. (See Figure 10.) When the oil level is low, add oil until the level is sufficient to operate this generator. The oil should be changed after the first 20 hours of operation. The oil should then be changed every 6months, or for every 100 hours of use time. The oil capacity for this Generator engine is 1.2 Qt. (38 fluid oz.) (1.13 L). ADD OIL UNTIL IT IS ALMOST OVERFLOWING.
Air Filter Maintenance Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally verify that the air filter is free of excessive dirt. The air filter will require more frequent cleaning when operating this generator in extremely dusty areas. To clean the air filter, remove the foam filter element from the generator and wash it in warm water and household dish detergent. Thoroughly rinse and dry.
Figure 16 - Removing the Spark Plug Figure 17 - Measuring the Spark Plug Gap To store this generator for extended time, drain the gasoline from the carburetor AND fuel tank. To drain gasoline from this generator: 1. Turn the fuel valve to the “off” position and let the engine run until it stops. 2. Remove the fuel filter cup. 3. Empty the fuel filter cup of any fuel. 4. Place a receptacle underneath this generator to catch gasoline as it drains. 5.
TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time. Symptom Engine will not start. Cause The key is set to "off." Fuel valve is turned to "closed." Choke is set to “open/run” Engine is out of gasoline. Engine is filled with contaminated and/or old gasoline. Spark plug is dirty. Spark plug is broken. Generator is not on level surface. Generator runs but does not support all connected electrical devices. Oil is low.
SPECIFICATIONS 7000 Surge Watts / 6000 Running Watts Electric Start Portable Generator Generator Type Brush, Revolving Magnetic Field, Self Exciting, 2-Pole, Single Phase AC Output Rated Wattage (W) Surge Wattage (W) Rated Voltage (V) Rated Amperage Rated Frequency (Hz) Phase 6000 7000 120/240 25A+25A at 120 V 25 A at 240 V 60 Single DC Output Voltage (V) Circuit Breaker Amperage (A) 12 8.3 Dimensions and Weight Dimensions (in.) Gross Weight (lbs) Net Weight (lbs) 28 Length, 20.0 Width, 23.
PARTS DIAGRAM GEN7000 7000 Watt Generator Manual 27
PARTS LIST Item Qty Item 1 Q07-00-00 Part Engine Assembly Description 1 48 2 G014F-07-5 Gasket outlet 2 49 3 G023F-07-01 Exhaust pipe 1 50 4 G04-11-09 Signal Magnifier 1 5 GB/T5789 Bolt M6×12 6 G023F-02-01 Frame Assy 7 GB/T6177.1 8 G014F-00-01 Part CG500020400T2 Description Qty Pin 1 G023F-60-4 Handle unit 1 G023F-60-01 Handle unit 1 51 GB/T5789 Bolt 4 7 52 GB/T97.1 Washer φ25×φ6×1.5 4 1 53 G010G-12-2 Filling brush,fuel tank 4 Nut M10*1.
GEN7000 7000 Watt Generator Manual 29
GEN7000 7000 Watt Generator Manual 30
PORTABILITY KIT INSTALLATION The manufacturer recommends that you properly install the Portability Kit when using your generator. Installing the Portability Kit is not required for the GEN7000 to operate, but is included with the generator purchase. Figure 1 Figure 2 Figure 3 1. Locate the handle-mounting bracket on the generator frame. (Located on the top right side when looking at the control panel of the generator, Figure 1).
WIRING DIAGRAM GEN7000 7000 Watt Generator Manual 32
EMISSION CONTROL SYSTEM WARRANTY BUFFALO CORPORATION Your Warranty Rights and Obligations The California Air Resources Board, U.S. EPA and Buffalo Corp are pleased to explain the Emission Control System Warranty on your 2018 model year outdoor power equipment engine. California In California, new spark-ignited small off-stringent anti-smog standards. Other States, U.S. Territories In other areas of the United States, your engine must be designed, built and equipped to meet the U.S.
Subject (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part. (4) Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner. (5) Notwithstanding the provisions herein, warranty services or repair will be provided at all of our distribution centers that are franchised to service the subject engines.
