INSTALLATION MANUAL Bully Dog 4 Position Chip Install Manual Part Numbers 41101 41102 41103 41104 41105 41107 41108 41109 Not legal for sale or use in California on pollution-controlled vehicles.
Table of Contents TABLE OF CONTENTS BULLY DOG 4 POSITION CHIP INSTALLATION............................ PG. 2-6 Stage 1: Removing Stock Computer ���������������������������������������������������������������������� 2 Stage 2: Prepare the Stock Computer Connector������������������������������������������������������� 2 Stage 3: Initially Cleaning the Terminals �������������������������������������������������������������� 3-4 Stage 4: Final Cleaning...........................................................
Introduction BULLY DOG 4 POSITION CHIP INSTALLATION WARNING: You must turn your vehicle OFF and REMOVE them completely from the ignition to prevent power from being applied to the computer during installation. Leave them out for the entirety of this installation process or you may damage the computer or the Bully Dog 4 Position Chip. ANY DAMAGE INCURRED FROM NOT FOLLOWING THIS WARNING WILL NOT BE COVERED. Stage 1: Removing Stock Computer 1. Remove the negative battery terminal wire. 2.
Installation 3. Notice the terminals have a conformal coating on them; this MUST be removed ENTIRELY or the chip will not make proper contact with the computer. • • To remove the plastic or grease coating covering the terminals, remove the cover of the computer. (the hole exposing the contacts is not large enough to clean the contacts sufficiently) To remove the cover, remove the hex screws on the body of the computer. • The top and bottom of the cover will now lift away, exposing the board.
Installation 2. Use an awl, craft knife or paper clip to carefully clean ALL of the coating from between the contacts on both sides • • Do NOT scratch the metal contacts with your tool. To clean grease coatings, use clean rags and alcohol. Stage 4: Final Cleaning 1. The contacts should now be free and clear of debris on both sides. 2. The metal contacts have a thin plastic coating or grease over them; remove this for the chip to make proper electrical contact. 3.
Installation 6. Wipe the contacts with a clean, lint-free alcohol soaked cloth. 7. Dry the contacts with a clean dry cloth. Please verify that BOTH sides of the connector were cleaned thoroughly. Improper cleaning is the most common reason that Bully Dog chips fail or work incorrectly. FAILURE TO CLEAN THE CONNECTOR CORRECTLY CAN VOID YOUR WARRANTY Stage 5: Installing the Switch Chip NOTE: If you have a single program chip, you will not have a cable. 1. Slide the switch connector cable into the chip.
Installation • This is a close-up of the switch set top position “0” 2. Once you have properly mounted the chip, secure the chip to the computer with 2” wide package sealing or duct tape. Stage 6: Re-installing Computer 1. Return the computer to its original location. • Be sure the box holding the computer in place does not bind the chip and cause it to tilt. 2. Re-connect the wire harness. 3. Test the vehicle by starting the engine. 4.
Operation BULLY DOG 4 POSITION CHIP OPERATION The Bully Dog 4 Position Chip comes preloaded with 4 tunes to choose from. The table below lists the tunes for each position. Selecting Your Tune: 1. The Bully Dog 4 Position Chip can be switched while the engine is running. 2. To switch between tunes, rotate the rotary dial between settings “0” and “3”. 3. Rotary switch setting “4” is the stock computer’s program. 4. Switch settings “5” to “7” are “No-run” settings. SCT Custom Tuning: 1.
Operation 4 POSITION CHIP PRELOADED TUNES 8
NOTES 9
NOTES 10
Doc.41101-99 v1.0 Check out more of our ADRENALINE PUMPING products! Sensor Docking Station Clothes Rapid Flow Cold Air Intake Pre Filter and Cleaning Kits GT Diesel is not legal for sale or use in California on pollution-controlled vehicles. Free Technical Support at: 1-940-783-9915 See More at: bullydog.
