ICB Twin SH, ICB SH, ICBA SH Infusion Series® PROGRAMMING MANUAL BUNN-O-MATIC CORPORATION POST OFFICE BOX 3227 SPRINGFIELD, ILLINOIS 62708-3227 PHONE: (217) 529-6601 FAX: (217) 529-6644 53669.
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows: 1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCR/MCP/MCA single cup brewers, thermal servers and ThermoFresh® servers (mechanical and digital) 1 year parts and 1 year labor. 2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below: a) Electronic circuit and/or control boards - parts and labor for 3 years.
INTRODUCTION ICB SH & ICB TWIN SH This equipment will brew coffee into an awaiting dispenser. The brewer has an auxiliary hot water faucet. It is only for indoor use on a sturdy counter or shelf. The Infusion Series combines BrewWISE and CDBC into one. ICB SH and ICB Twin SH are able to brew coffee with recipe settings. They have an LCD for digital readout and programming along with the Smart Funnel options for coffee.
FACTORY DEFAULTS ICB Brew Lockout ICB TWIN Enabled Enabled Set Language English English Units English English Review Recipes √ √ Assign Recipes √ √ Set New Recipe √ √ Set (Master) Temp 200° 200° Ready Degree 5° 5° Enable Ads Disabled Disabled Enable Sanitation Disabled Disabled Enable Energy Saver Disabled Disabled Enable Fresh Timer Disabled Disabled Refill 155 155 Left Spray Oz. X 40.0 Right Spray Oz. X 41.0 Spray Oz.
FACTORY DEFAULTS (Continued) ICB ICB TWIN Server Detect Enabled Enabled SH Empty Detect Enabled Enabled SH Heat Auto Off Disabled Disabled Server Preheat Enabled Enabled Server Indicators Enabled Enabled Page 5 53669 041817
PROGRAMMING FUNCTIONS - FLOW CHART << RECIPES SELECT >> CALIBRATION << SELECT >> REVIEW RECIPES << SELECT >> L SPRY OZ/M XX.X (-) DONE (+) ASSIGN RECIPES << SELECT >> R SPRY OZ/M XX.X (-) DONE (+) SET NEW RECIPE << SELECT >> SPRY HEAD CAL << SELECT >> SETTINGS << SELECT >> PROCEED TO COLUMN A NEXT PAGE << SERVICE SELECT >> PROCEED TO COLUMN B NEXT PAGE L BYPS OZ/M XX.X (-) DONE (+) R BYPS OZ/M XX.
COLUMN A << SETTINGS SELECT >> << SET LANGUAGE << SELECT >> SERVER DETECT NO DONE YES ENABL ENERGYSAVR NO DONE YES UNITS METRIC DONE ENG SH EMPTY DETECT NO DONE YES ENABL ADS ? NO DONE YES SET TEMP: 200° (-) DONE (+) SH HEAT AUTO OFF NO DONE YES BREW ALERT NO DONE YES READY DEGREE 5° (-) DONE (+) SERVER PREHEAT NO DONE YES BREW LOCKOUT NO DONE YES SERVER INDICATORS NO DONE YES FUNNEL DETECT NO DONE YES ENABLE FRESH TIMER NO DONE YES Page 7 SERVICE SELECT >> PROCEED TO COLUMN B NEXT PAG
COLUMN B << SERVICE SELECT >> TEST OUTPUTS << SELECT >> X REFILL XXX (-) DONE (+) TEST SWITCHES << SELECT >> FACTORY DEFAULTS NO YES TEST FREQUENCY << SELECT >> ENTER ASSET # << SELECT >> ENTER SERVICE # << SELECT >> BREW COUNTERS << SELECT >> Page 8 53669 041817
PROGRAMMING WITH AD CARD Using an AD CARD to load ADS: The information is loaded into the brewer’s memory by holding the chip area up to the brewer’s SENSING COIL. NOTE: Instructions to program the brewer are printed on the AD CARD. Procedure to program the AD: 1. Remove the funnel(s) if present. 2. Position the RECIPE CARD vertically, so that the top end of the CHIP is beneath the (Left on Twins) SENSING COIL (located on the underneath side of the front display panel). 3.
PROGRAMMING THE BREWER BREW LOCKOUT This function allows the operator to prevent or allow brewing if the water temperature is less than the set READY temperature. Procedure for setting Brew Lockout: 1. Press and hold the right hidden button until the display reads RECIPES. Press the right hidden button until the display reads SETTINGS, then press SELECT. Press the right hidden button until the display reads BREW LOCKOUT: BREW LOCKOUT? NO DONE YES Press here Press here Press here for DONE for YES for NO 2.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) UNITS This function allows the operator to select if numeric settings are displayed in English or Metric units. Procedure for setting the Units: 1. Press and hold the right hidden button until the display reads RECIPES. Press the right hidden button until the display reads SETTINGS, then press SELECT. Press the right hidden button until the display reads UNITS. The METRIC or ENG should be flashing. 2.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) 3. Select SHOW. The screen will scroll through all the brew settings for that particular recipe. When finished, the display will return to the recipe name just viewed. 4. To see the settings again, select SHOW. To change settings, select MODIFY. Then the screen will display BREW OZ and a batch light will be blinking. 5. Using (-) or (+), set the amount of brew water to be dispensed for that batch size. 6.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) 9. If both batch sizes are correct, press YES. This will advance to the BYPASS % 10. Using (-) or (+), set the amount of bypass water for that particular batch size to be dispensed around the filter/grounds. 11. When finished, press the other batch size and repeat step #10. 12. When finished setting both batch sizes, press and release DONE. The display should read 3 BATCHES DONE? 13.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) 34. If all the pulse brew settings for both batch sizes are not correct, press and release NO to return to the 1ST ON TIME setup screen and repeat steps 18 through 33. 35. If all batch sizes are correct, press YES. The display should now read DRIP TIME. Setting DRIP TIME: NOTE: Drip time also controls the solenoid on time for models with optional funnel locks. 26.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) ASSIGN RECIPE NO YES ASSIGN RECIPE to or disable BREW SWITCH(S) This function allows the operator to assign a recipe to (or disable) each of the 3 brew switches (A, B, C). Any saved recipes listed under "REVIEW RECIPES" can be assigned to a brew switch. Only one recipe per brew switch is allowed. Procedure to select switch recipes 1. Press and hold the right hidden switch until the display reads RECIPES.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) SET NEW RECIPE (COFFEE ONLY) To set a new COFFEE recipe using a Smart Funnel and a G9-2T DBC or MHG Grinder: This function allows the operator to set BREW VOLUMES, BYPASS %, PULSE BREW/PREINFUSION TIMES AND DRIP OUT TIMES for each coffee name stored in the grinder’s memory. Certain coffee names are stored in the grinder’s memory.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) SET TEMP - ICB SH/ICB TWIN SH This function allows the operator to adjust the brew water temperature in the tank. This also sets the hot water faucet dispense temperature. Procedure for setting the Set Temp Range: 185° to 205° F (85° - 96° C) 1. Press and hold the right hidden button until the display reads RECIPES. Press the right hidden button until the display reads SETTINGS, then press SELECT.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) 11. Repeat step 10 until the top line is complete. 12. Select DONE. The display should now read WRITE BTM LINE?. 13. To write the bottom line, select YES. 14. To skip the bottom line, select NO. a. If neither a top nor bottom line was written, the display should now read ENABL SANITATION. b. If only a top line was written, the ad will be displayed followed by SAVE? Proceed to step 18. 15.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) ENABLE ENERGY SAVER This function allows the operator to enable the ENERGY SAVINGS mode function and set the idle time. Once the set idle time has expired, the operator can choose to have the heaters either turn off, or reduce the tank holding temp to 140° F (60° C). Procedure to enable energy savings mode: Range: 0.5 to 24.0 hrs If enabled, default setting is 140° F (60° C) tank temperature after 4.0 hrs. idle time. 1.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) REFILL Range: 0 to 155 This function allows the operator to adjust the sensitivity of the refill circuit. This is mainly a troubleshooting feature. Water in different geographical locations can have different conductivities. By adjusting the sensitivity of the refill circuit, this will allow the brewer to operate under various water conditions.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) CALIBRATE FLOW This function allows the operator to test and enter the actual flow rate of the sprayhead(s) and the bypass/ dilution for each side of the brewer by dispensing each separately for one minute. The volumes are then entered into the brewer. Procedure to calibrate the sprayhead flow rate: 1. Place a container, accurately graduated with a minimum capacity of 60 ounces, under the funnel. 2.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) BREW COUNTERS? NO YES BREW COUNTERS This function allows the operator to track the total number of brew cycles completed, as well as the number of batches brewed using each of the brew buttons. There are (up to) six resettable counters, and one life counter that is not resettable. Procedure to view/reset the brew counters: 1. Press and hold the right hidden button until the display reads RECIPES.
PROGRAMMING THE BREWER (cont.) PROGRAMMING FUNCTIONS (cont.) ASSET NUMBER This function allows the operator to enter the machine's asset number. This can be useful for tracking the usage or service of an individual machine within a group. Procedure to enter the asset number: 1. Press and hold the right hidden button until the display reads RECIPES. Press the right hidden button until the display reads SERVICE, then press SELECT.
USB Flash Drive Programming: The port on the right side of the hood allows a user to update software on brewer. Procedure for copying settings from one brewer and loading onto a brewer of the same model. 1. Insert empty flash drive into brewer. Screen should read “USB DETECTED” and then read “SAVE TO.” Select “USB” which will be the only option. 2. When finished the screen will read “SAVE COMPLETE REMOVE DRIVE.” Remove the flash drive. 3. When in front of the next brewer, insert flash drive into brewer. 4.
TROUBLESHOOTING A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department. • • • • • • • Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel. All electronic components have 120-240 volt ac and low voltage dc potential on their terminals.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY Temperature Too Low 1. Water temperature in the tank does not meet the ready temperature. A) Wait for the brewer to heat to the proper temperature. Heating Time Too Long 1. Tank Heater failure. 2. Control Board/Thermistor failure Fill Time Too Long 1. Water shut off to brewer 2. Inlet Solenoid failure 3. Control Board Failure 4. ON/OFF switch is OFF Temp Sensor Out Of Range, Check For Bad Connections 1.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY Brew cycle will not start 1. No water Check plumbing and shut-off valves 2. No power or incorrect voltage to the brewer Check for voltage across the terminals at the terminal block. 3. ON/OFF switch Test the ON/OFF switch. 4. Brew switch Test the BREW switch. 5. Brew valve Test the brew valve. 6. Control Board Substitute a control board known to be in good working order.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY Automatic refill will not operate or display shows FILL TIME TOO LONG 1. No water Remove the strainer and check for obstructions. Clear or replace. 2. Refill probe or Sensitivity setting Check the sensitivity setting. Refer to the REFILL function. If the left three digit number is less than the right number, the machine “thinks” it is full and the refill valve should be off.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE Automatic refill will not operate or display shows FILL TIME TOO LONG (Continued) REMEDY not present, replace the refill valve. If continuity is present, the coil may be stuck closed. Shut water off to brewer. Press the ON/OFF switch to turn off the brewer. Open the faucet and drain water down in the tank until flow stops or slows to a trickle. Attach a voltmeter to the terminals of the refill solenoid. Connect the brewer to the power source.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY Water flows into tank continuously with power removed from brewer. 1. Refill valve Foreign material lodged in valve, holding it in open state. 2. Refill probe or sensitivity setting Check the sensitivity setting. Refer to the REFILL function. If the left three digit number is less than the right number, the machine “thinks” it is full and the refill valve should be off.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY Water will not heat or display shows HEATING TIME TOO LONG. 1. Limit Thermostat Remove power from the brewer. Check for continuity through the limit thermostat. CAUTION: Do not eliminate or bypass limit thermostat. Use only replacement part 29329.0001. 2. Temperature probe Remove the probe from the grommet and submerge in a water bath of approximately 70°F (21°C). Connect an ohmmeter to the pins in the connector.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY No bypass water 1. Bypass valve Test the bypass valve. Refer to the test outputs. 2. Recipe settings 1. Lime buildup Check to make sure bypass % has been set for the current recipe. Inspect the probe and tank assembly for excessive lime deposits. Delime as required. 2. Temperature probe Remove the probe from the grommet and submerge in a water bath of approximately 70°F (21°C). Connect an ohmmeter to the pins in the connector.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY Inconsistent beverage level in server/dispenser 1. Improper water pressure Check operating water pressure to the brewer. It must be between 20 and 90 psi (138 and 620 kPa). 2. Brew valve Test the brew valve. Refer to test outputs on page 48. Turn the valve on for 30 seconds and collect the water dispensed from the sprayhead. Repeat the test several times to confirm a consistent volume of dispensed water.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY Dripping from sprayhead. 1. Brew valve Repair or replace leaky valve Water overflows filter. 1. Type of paper filter BUNN paper filters should be used for proper extraction 2. No sprayhead Check sprayhead 1. Beverage left in server from previous brew The brew cycle should be started only with an empty server under the funnel. 2.
TROUBLESHOOTING (cont.) PROBLEM PROBABLE CAUSE REMEDY Weak beverage. 1. Type of paper filter BUNN paper filters should be used for proper extraction 2. Coffee For coffee, a sufficient quantity of fresh drip or regular grind should be used for proper extraction. 3. Sprayhead Bunn-O-Matic sprayhead should be used to properly wet the bed of ground coffee in the funnel 4. Funnel Loading The BUNN paper filter should be centered in the funnel and the bed of grounds leveled by gently shaking. 5.