Installation Manual

AUTOMOTIVE MIRROR SOLUTIONS
A B C D
1 2 3 4
Redi-Cuts
®
Mirror Replacement
Mirror Head
Mirror Gasket
Redi-Cuts
®
Mirror Replacement
Broken
Mirror
Mirror Head
Burco Redi Stick™
Adhesive Patch
STEP 1: REMOVE BROKEN GLASS
Remove the broken glass and gasket from the mirror head with a small screwdriver or fiber stick.
You may have to remove a framing screw.
STEP 2: CLEAN GASKET
If possible, use your existing gasket. Remove broken glass from the gasket and clean with glass cleaner.
STEP 3: INSTALL GASKET
Install the gasket around the mirror. Be sure that the front of the mirror is facing out.
TIP: Burco part number can be read from the front.
STEP 4: PREP GASKET
Lubricate the edge of the gasket with glass cleaner or silicone for ease of installation into the mirror frame.
STEP 5: TAP INTO PLACE
Gently tap the mirror gasket assembly into the mirror head with a rubber mallet.
TIP: Tap the gasket edges, not the mirror, to reduce the risk of breakage.
STEP 6: CLEAN UP
Clean your installed Redi-Cuts
®
mirror replacement with glass cleaner.
STEP 1: REMOVE LOOSE PIECES
The broken mirror is to remain in the backing plate. Remove loose or protruding pieces with
a putty knife or screwdriver.
STEP 2: TEST FIT
Dry fit (test fit) mirror replacement by placing over existing broken mirror to check proper fit.
Be sure to align signal etching, if applicable.
STEP 3: CLEAN
For proper adhesion, make sure surfaces are clean and free of dirt or debris.
STEP 4: APPLY ADHESIVE
Apply Burco Redi Stick™ adhesive patches to the broken mirror or mirror replacement.
Use care not to cover signal laser etching.
TIP: Install in a warm/dry environment.
TIP: In addition to adhesive patches, you may use silicone or urethane for a secure hold.
STEP 5: INSTALL
Align and press mirror replacement to the broken mirror with firm yet gentle pressure.
Make sure to align signal etching, if applicable.
STEP 6: CLEAN UP
Clean your installed Redi-Cuts
®
mirror replacement with glass cleaner.
TOOLS NEEDED FOR INSTALLATION:
The majority of these tools will be needed to
install your Burco Redi-Cuts
®
or Redi-Set-Go
TM
mirror replacement.
PUTTY KNIFE
FLAT HEAD SCREWDRIVER
SCISSORS
TOWEL
SILICONE OR URETHANE
RUBBING ALCOHOL
RUBBER MALLET
GLASS CLEANER
SAFETY GLASSES
Safety glasses are needed to protect eyes
against flying glass or debris.
CUT-RESISTANT GLOVES
Cut-resistant gloves must be worn when
handling broken glass.
LONG SLEEVES
A long-sleeved shirt is recommended.
PROPER VENTILATION
When working with adhesives and cleaners,
proper ventilation is recommended.
STEPS FOR SAFETY:
Please follow safety steps
prior to installation.
© 2016 Burco, Inc.
© 2016 Burco, Inc.
INSTALL CODES:
INSTALL CODES:
MATCH THE MIRROR INSTALLATION CODE
TO THE CODE PRINTED ON THE FRONT OF YOUR BOX:
For installation
videos visit:
burcoinc.com
INSTALLATION MANUAL
AUTOMOTIVE MIRROR SOLUTIONS
BURCOINC.COM
A
INSTALL
REDI-CUTS
D
INSTALL
REDI-CUTS
Fit your Burco Redi-Cuts
®
over your broken mirror.
Mirror Head
Heating Terminal Wires
(Female) from Mirror Head
Heating Terminal Leads
(Male) from Mirror
Burco Redi Stick™
Adhesive Patch
Heated Redi-Cuts
®
Mirror Replacement
Backing
Plate
© 2016 Burco, Inc.
B
INSTALL
REDI-CUTS
STEP 1: REMOVE BROKEN GLASS
Remove all existing broken glass and adhesive from the mirror's plastic frame or backing plate
with a putty knife.
STEP 2: CLEAN & TEST FIT
Thoroughly clean backing plate with rubbing alcohol. Clean mirror with glass cleaner.
Test fit your Redi-Cuts® before proceeding to the next step.
STEP 3: APPLY ADHESIVE
Apply Burco Redi Stick™ adhesive patches to the backing plate or mirror replacement, if applicable.
TIP: Install in a warm/dry environment.
TIP: In addition to adhesive patches, you may use silicone or urethane for a secure hold.
STEP 4: INSTALL
Align and press mirror replacement to the backing plate with firm yet gentle pressure.
STEP 5: CLEAN UP
Clean your installed Redi-Cuts
®
mirror replacement with glass cleaner.
Remove broken glass to install your Redi-Cuts
®
.
Install your gasket fit Redi-Cuts
®
.
C
INSTALL
REDI-CUTS
STEP 1: REMOVE BROKEN GLASS
Remove all existing broken glass and adhesive from the mirror's plastic frame or backing plate
with a putty knife. Disconnect terminal leads from the old heating element.
STEP 2: CLEAN & TEST FIT
Thoroughly clean backing plate with rubbing alcohol. Clean mirror with glass cleaner.
Test fit your Redi-Cuts
®
before proceeding to the next step.
STEP 3: APPLY ADHESIVE
Remove paper backing from heating element or apply Burco Redi Stick™ adhesive patches
to the backing plate or directly to Redi-Cuts®.
TIP: Install in a warm/dry environment.
TIP: In addition to provided adhesive, you may use silicone or urethane for a secure hold.
STEP 4: RECONNECT WIRES
Reconnect mirror head's terminal leads to your heated Redi-Cuts
®
.
STEP 5: INSTALL
Align and press your heated Redi-Cuts
®
to the backing plate with firm yet gentle pressure.
STEP 6: CLEAN UP
Clean your installed heated Redi-Cuts
®
mirror replacement with glass cleaner.
Remove broken glass to install your heated Redi-Cuts
®
.
Mirror Head
Burco Redi Stick™
Adhesive Patch
Redi-Cuts
®
Mirror Replacement
© 2016 Burco, Inc.
Backing
Plate
IF TWO CODES ARE PROVIDED, PLEASE REVIEW EACH METHOD
AND CHOOSE ACCORDINGLY. INSTALL WITH CARE.
Burco, Inc. is not held liable for damage to vehicles or personal injuries incurred from installation.
©Burco, Inc. All
rights reserved. Burco, the B logo, Redi Cuts and Redi-Set-Go are trademarks of Burco, Inc.
©2016 Bu
rco, Inc. All rights reserved. Burco, the B logo, Redi Cuts and Redi-Set-Go are trademarks of Burco, Inc.