Installation Manual

ManualsBrandsBushwacker ManualsAutomotiveBushwacker 28509 Ford/Mazda Smoothback Ultimate BedRail Cap

6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007

Bushwacker only approves installing the bed rail caps according to

these written instructions with the hardware provided. WARNING:

Failure to install according to these instructions will invalidate

the warranty. This includes, but is not limited to, using alternative

installation methods, hardware, or materials. DO NOT USE: Loctite,

SuperGlue, or similar products on the hardware or the parts.

Fit: Bed rail caps should be held to the vehicle surface to verify

correct type and ﬁ t BEFORE beginning installation or painting.

Small ﬁ t adjustments can be made by trimming (ﬁ ling, sanding, or

cutting) excess plastic.

When using this product with other aftermarket accessories, like Tonneau

Covers or Toppers, you must allow for lengthwise expansion and contraction

of the bed rail cap. You must notch around any clamps or hard fastening

points.

Painting: (Optional) If paint is desired it must be done prior to installation.

Sand (optional) before application of paint. Clean outer surface with a good

grade degreaser. DO NOT USE LACQUER THINNER OR ENAMEL

REDUCER AS A DEGREASER. Wipe outer surface thoroughly with a tack

rag prior to paint. Application of plastic adhesion promoter for TPO plastic

as per your paint system manufacturer’s recommendations is required.

Paint caps using a high quality enamel, or polyurethane automotive paint.

Application of a primer coat is optional.

Preparing the Work Area: Clean the area of installation with a

cloth and rubbing alcohol or prep-solvent to remove any car wax or

dirt from vehicle surface.

Ambient Temperature: During installation the vehicle, bed rail

caps, and the tape needs to be between 60°F and 110°F for proper

adhesion. Failure to maintain proper installation temperature may

result in the part not functioning correctly. If not within acceptable

range, increase surface temperature using a heat gun or suitable

device (hair dryer) to help reach proper range. The warmer the

surface, the better the bond.

STEP 1 – PRIOR TO INSTALLATION

Ford/Mazda Ranger

Short Bed, Bed Rail Cap

Clean Cloth

Rubbing Alcohol

#2 Phillips Screw Driver

SW1-0050, 10

x 5/16 Truss

Phillips Screw,

4 pcs

CL1-0006, “S”

Spring Clip,

4 pcs

Set Part #28509

Rev-0 10-29-10

TOOLS FOR EASY INSTALLATION:

•

To claim a warranty, you must provide Proof

of Purchase.

LIMITED LIFETIME WARRANTY AGAINST

ANY MANUFACTURING DEFECTS

•

1. 2.

Included in Hardware Kit:

Summary of content (2 pages)

PAGE 1
Ford/Mazda Ranger Short Bed, Bed Rail Cap Set Part #28509 Rev-0 10-29-10 STEP 1 – PRIOR TO INSTALLATION A) Bushwacker only approves installing the bed rail caps according to these written instructions with the hardware provided. WARNING: Failure to install according to these instructions will invalidate the warranty. This includes, but is not limited to, using alternative installation methods, hardware, or materials. DO NOT USE: Loctite, SuperGlue, or similar products on the hardware or the parts.
PAGE 2
Bed Rail Cap Installation 1. Peel the red vinyl backing away from the pieces of tape on the inside of the bed rail cap. Optional Stake Pocket Hole 2. Position the bed rail cap snugly at the tail end of the bed rail. 3. Carefully lay the part down on the bed rail (aligning the stake pocket holes in the part with the stake pockets in the truck if applicable) and apply 30 PSI to the taped areas for proper bond. See Illustration A 4.