Instructions / Assembly

36
ASSEMBLY
Disk Brakes
If fitted with a front disc brake, the components should already be
attached. However, please check all connections before attempting to ride
the bicycle. Secure tightly the 6 bolts that hold the disc to the front wheel
hub and the 2 bolts that hold the brake mechanism to the fork. Insert the
front rim into the fork dropouts ensuring that the disc fits into the brake
mechanism between the enclosed brake pads. Secure the front rim to the
bicycle by tightening the quick release mechanism and clamping the lever
to the closed position.
Next, attach the cable to the brake lever by inserting the cable end into
the cable end holder after the barrel adjuster and lock nut slots have
been aligned with the cable end holder. After the cable is secured to the
lever, rotate the barrel adjuster and lock nut so the slots no longer line up.
Ensure the cable housing seats appropriately into the end of the barrel
adjuster and check for any kinks or damage.
Slide the exposed brake cable through the rotating rod located on the
caliper body and seat the housing into the same stop. Insert the cable into
spring and spring boot.
Next, slide the cable through the cable anchor and pull all the slack out.
Secure the cable in place by tightening the bolts that comprise the anchor
assembly. Some disc brakes will have a centering device while others are
a free-floating mechanism. If your caliper body is equipped with centering
bolts, apply the brake lever after the cable has been connected. While
engaging the lever, tighten the centering bolts securely. This will center the
caliper body on the disc.
DISC GETS HOT! Severe injury could result from contact
with the hot disc! Mind your legs, as well as your hands.
Barrel Adjuster
Brake Cable
Housing
Cable
Insertion
Slot
Brake Cable Cable End
Holder
Brake Type
Selector
Brake Lever
Lock Nut
Brake Pads
C Clip
Actuating Arm
Rotating Rod
Cable Anchor
Bolt
Caliper
Mounting
Bolt with
spacers
Caliper
Mounting
Bolt with
spacers