Technical data

ManualsBrandsC&H ManualsAir ConditionerINVERTER SERIES

PowerFlex

400

Adjustable Frequency

AC Drives for Fan &

Pump Applications

Technical Data

Summary of content (46 pages)

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Technical Data PowerFlex® 400 Adjustable Frequency AC Drives for Fan & Pump Applications
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Product Description Providing users with easy installation in mechanical fan and pump systems, the Allen-Bradley PowerFlex® 400 AC drive offers a wide range of built-in features allowing for seamless building system integration. Available in power ratings of 3.0350HP @ 480VAC and 3.0-50HP @ 240V AC, the PowerFlex 400 is designed to meet global OEM, contractor and end-user demands for flexibility, space savings and ease-of-use.
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Product Overview Packaging • IP20, NEMA/UL Type 1 - For conventional mounting inside or outside a control cabinet in a 45°C (113°F) ambient. • Flange Type - Frame C ratings through 15 kW (20 HP) @ 380480V AC and 7.5 kW (10 HP) @ 200-240V AC allow for mounting heatsink through back of an enclosure, thus removing a large portion of the heat inside a cabinet. The backside is rated IP66, NEMA/UL Type 4X/12 for both indoor and outdoor use.
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Product Overview Communications • Supports Drive Serial Interface (DSI) communication modules (DeviceNet™, EtherNet/IP™, PROFIBUS™ DP, LonWorks®, BACnet®) and accessories. • Embedded Modbus RTU, P1-FLN and Metasys N2 protocols are parameter selectable and require no additional hardware or software. • Integral RS485 communications can be used for programming from a PC. It can also be used in a multi-drop network configuration. A serial converter module provides connectivity to any controller with a DF1 port.
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Application Features Configurable Keypad Hand-Off-Auto Functions Parameter P042 [Auto Mode] defines the operating configuration of the control keys. Hand-Off-Auto Configuration Hand Mode: Start command and speed reference come from the integral keypad. Auto key switches control from Hand mode to Auto mode in a bumpless transfer as long as there is an active run command.
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Application Features Proportional, Integral, Differential Control Loop The PowerFlex 400 has a built-in PID (Proportional, Integral, Differential) control loop. The PID loop is used to maintain a process variable, such as pressure or flow, at a desired set point. The PID loop works by subtracting the PID feedback from a reference and generating an error value. The PID loop reacts to the error, based on the PID gains, and outputs a frequency to try to reduce the error value to zero.
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Product Selection Guide Auxiliary Motor Control The PowerFlex 400 has a built in Auxiliary Motor Control feature. This feature allows operation of up to three (3) linestarted motors in addition to the motor controlled directly by the PowerFlex 400 drive. System output can vary from 0% (auxiliary motors off and drive-controlled motor at zero speed) to 400% (3 auxiliary motors and drive-controlled motor at full speed).
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Product Selection Guide Catalog Number Explanation Position Number 1-3 4 5 6-8 9 10 11 12 22C – D 038 A 1 0 3 b c d e f g a a c1 d Drive Rating Enclosure Code Type 22C PowerFlex 400 Code 200…240V Input b Voltage Rating Code Voltage Ph. B 240V ac 3 D 480V ac 3 Code Amps kW (Hp) Frame 012 12 2.2 (3.0) C 017 17.5 3.7 (5.0) C 024 24 5.5 (7.5) C 033 33 7.5 (10) C 049 49 11 (15) D 065 65 15 (20) D 075 75 18.
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Product Selection Guide PowerFlex 400 Standard Drives 200-240V AC, Three Phase Drives Drive Ratings Catalog Number kW HP Output Frame Current ➋ Size 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 3.0 5.0 7.5 10 15 20 25 30 40 50 12A 17.
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Product Selection Guide User Installed Options IP30, NEMA/UL Type 1 Conversion Kit Description Drive Frame IP30, NEMA/UL Type 1 Kit C Description: Field installed kit. Converts drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel. IP30, NEMA/UL Type 1 Kit with Communication Option C Description: Field installed kit. Converts drive to IP30, NEMA/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel.
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Product Selection Guide Communication Option Kits Description Serial Converter Module (RS485 to RS232) Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software. Includes: DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD. Serial Cable Description: 2.
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Installation Considerations Input and Output Line Reactors (Loose) 208V, 60 Hz, Three-Phase PowerFlex 400 Ratings kW 3% Impedance 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 5% Impedance 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 HP Amps Catalog Number IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) 3.0 5.0 7.
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Installation Considerations Input and Output Line Reactors (Loose) 480V, 60 Hz, Three-Phase PowerFlex 400 Ratings kW 3% Impedance 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 5% Impedance 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 HP Amps Catalog Number IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 8.
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Installation Considerations EMC Filters (Loose) 200-240V, 50/60 Hz, Three-Phase PowerFlex 400 Ratings kW HP 2.2 3.0 3.7 5.0 5.5 7.5 7.5 10 11 15 15 20 18.5 25 22 30 30 40 37 50 Catalog Number Amps 12 17.5 24 33 49 65 75 90 120 145 22-RF034-CS 22-RF034-CS 22-RF034-CS 22-RF034-CS 22-RFD070 22-RFD100 22-RFD100 22-RFD150 22-RFD150 22-RFD180 380-480V, 50/60 Hz, Three-Phase PowerFlex 400 Ratings kW HP 2.2 3.0 4.0 5.0 5.5 7.5 7.5 10 11 15 15 20 18.
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Installation Considerations Isolation Transformers (Loose) 208V AC, 3 Phase, 60 Hz Secondary PowerFlex 400 Ratings IP32 (NEMA/UL Type 3R) Isolation Transformer Catalog Number kW HP Amps kVA 208 Volt Primary 2.2 4.0 5.5 7.5 11 15 18.5 3.0 5.0 7.5 10 15 20 25 12 17.5 24 33 49 65 75 5.0 7.
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Installation Considerations Power Wiring PowerFlex 400 drives have the following built in protective features to help simplify installation. • Ground fault protection while starting and running ensures reliable operation • Electronic motor overload protection increases motor life • 6kV transient protection provides increased robustness for 380-480V system voltages There are many other factors that must be considered for optimal performance in any given application.
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Installation Considerations Power Terminal Block Terminal Block Specifications Name Frame Power Terminal Block I/O Terminal Block Wire Size Range ➊ Description Maximum Minimum Recommended Torque C All power terminals 8.4 mm2 (8 AWG) 1.3 mm2 (16 AWG) 3.7 N-m (33 lb.-in.) D All power terminals 33.6 mm2 (2 AWG) 8.4 mm2 (8 AWG) 5.1 N-m (45 lb.-in.) 3.5 mm2 (12 AWG) 5.6 N-m (49.5 lb.-in.) E 480V 37-45 kW (50-60 HP) All power terminals 33.
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Installation Considerations Control Wiring • The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting. • Control terminal screws are sized for a conventional blade screw driver. • I/O Terminals 1, 2 and 3 are semi-programmable and dedicated for Stop, Start, Reverse, and SW Enable inputs. These I/O Terminals can be programmed for 2- or 3-Wire operation to meet application requirements.
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Installation Considerations Control I/O Terminal Designations No. Signal Default Description Param.
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Specifications User Installed Relay Board Terminal Designations No. Signal Default Description Param. 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B #3 Relay N.O. #3 Relay Common #4 Relay N.O. #4 Relay Common #5 Relay N.O. #5 Relay Common #6 Relay N.O. #6 Relay Common #7 Relay N.O. #7 Relay Common #8 Relay N.O.
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Specifications Drive Specifications Drive Ratings Catalog Number Output Ratings kW (HP) Amps 45°C Input Ratings 50°C Voltage Range 200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output 22C-B012N103 2.2 (3.0) 12 12 180-265 22C-B017N103 3.7 (5.0) 17.5 17.5 180-265 22C-B024N103 5.5 (7.5) 24 24 180-265 22C-B033N103 7.5 (10) 33 33 180-265 22C-B049A103 11 (15) 49 49 180-265 22C-B065A103 15 (20) 65 65 180-265 22C-B075A103 18.
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Specifications Category Agency Certification Specification C UL ® US Listed to UL508C and CAN/CSA-22.
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Specifications Category Control Inputs Control Outputs Specification Digital: Quantity: Analog: Type Source Mode (SRC): Sink Mode (SNK): Quantity: Relay: Specification Resolution: 0 to 10V DC Analog: 4-20mA Analog: External Pot: Quantity: Opto: Analog: Keypad Communication Display: Languages: Type: Supported Protocols (Standard): Supported Protocols (Optional): Software (Optional): (3) Semi-programmable (4) Programmable 18-24V = ON, 0-6V = OFF 0-6V = ON, 18-24V = OFF (1) Isolated, –10 to 10V or
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Specifications Parameter List Parameter Parameter Name Number Basic Display Group b001 Output Freq b002 Commanded Freq b003 Output Current b004 Output Voltage b005 DC Bus Voltage b006 Drive Status b007 Fault 1 Code b008 Process Display b010 Output Power b011 Elapsed MWh b012 Elapsed Run Time b013 Torque Current b014 Drive Temp b015 Elapsed kWh Basic Program Group P031 Motor NP Volts P032 Motor NP Hertz P033 Motor OL Current P034 Minimum Freq P035 Maximum Freq P036 Start Source Description Factory Default
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Specifications Parameter Number T073 Parameter Name Description Analog In 2 Sel 8 settings; Current Mode (0-20 mA), Current Mode (4-20 mA), Voltage Mode - Unipolar (0-10V), Voltage Mode - Bipolar (-10 to +10V), Current Mode Square Root (0-20 mA), Current Mode Square Root (4-20 mA), Voltage Mode Square Root - Unipolar (0-10V), Voltage Mode Square Root - Bipolar (-10 to +10V) 0.0 to 100.0% 0.0 to 100.
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Specifications Parameter Number A158 A159 A160 A163 A164 A165 A166 A167 A168 A169 A170 Parameter Name Description PID Deadband PID Preload Process Factor Auto Rstrt Tries Auto Rstrt Delay Start At PowerUp Reverse Disable Flying Start En PWM Frequency PWM Mode Boost Select 0.0 to 10.0% 0.0 to 320.0 Hz 0.1 to 999.9 0 to 9 0.0 to 160.0 Secs 2 settings; Disabled, Enabled 2 settings; Rev Enabled, Rev Disabled 2 settings; Disabled, Enabled 2.0 to 10.0 kHz (Frame C and D drives); 20 to 8.
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Specifications Parameter Parameter Name Number R239 Aux Motor Mode R240 Aux Motor Qty R241 Aux 1 Start Freq R244 Aux 2 Start Freq R247 Aux 3 Start Freq R242 Aux 1 Stop Freq R245 Aux 2 Stop Freq R248 Aux 3 Stop Freq R243 Aux 1 Ref Add R246 Aux 2 Ref Add R249 Aux 3 Ref Add R250 Aux Start Delay R251 Aux Stop Delay R252 Aux Prog Delay R253 Aux AutoSwap Tme R254 Aux AutoSwap Lvl Advanced Display Group d301 Control Source d302 Contrl In Status d303 Comm Status d304 PID Setpnt Displ d305 Analog In 1 d306 Analog In
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Specifications Parameter Number d326 d327 d328 d329 Parameter Name Fault Bus Volts Status @ Fault PID Fdbk Display DC Bus Ripple V Description Factory Default 0 to 820 VDC 0 to 1 -200.0 to 200.0% 0 to (410 for 240 VAC Drives, 820 for 460 VAC Drives) VDC 28 For further information visit: www.abpowerflex.com or www.ab.
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Specifications Approximate Dimensions Ratings are in kW and (HP). Frame 240V AC – 3-Phase C 2.2 (3.0) 3.7 (5.0) 5.5 (7.5) 7.5 (10) D 11 (15) 15 (20) 30 (40) 37 (50) – – – 18.5 (25) 22 (30) E F G H 480V AC – 3-Phase 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 18.5 (25.0) 22.0 (30.0) 37.0 (50.0) 45.0 (60.0) 90 (125) 132 (200) 200 (300) 7.5 (10) 11 (15) 15 (20) 30 (40) 55 (75) 75 (100) 110 (150) 160 (250) 250 (350) Panel Mount Drive 130.0 (5.1) 180.0 (7.1) 116.0 (4.57) 107.0 (4.21) 66.0 (2.60) ∅ 28.5 (1.
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Specifications 370.0 (14.57) ∅ 8.5 (0.33) 335.0 (13.19) 315.2 (12.41) 240.2 (9.46) 130.2 (5.13) 55.2 (2.17) 259.2 (10.21) ∅ 28.5 (1.12) ∅ 22.2 (0.87) 605.5 (23.84) 234.9 (9.25) 204.9 (8.07) 174.9 (6.89) 567.4 (22.34) Frame E 425.0 (16.73) 264.0 (10.39) ∅ 13.0 (0.51) 381.0 (15.00) 165.8 (6.53) 370.0 (14.57) 287.5 (11.32) 137.5 (5.41) 55.0 (2.17) ∅ 74.8 (2.94) 850.0 (33.46) ∅ 22.0 (0.87) 678.0 (26.69) 647.5 (25.49) 228.5 (9.00) 199.0 (7.83) 169.0 (6.65) 381.0 (15.
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Specifications 425.0 (16.73) 381.0 (15.00) 367.5 (14.47) 302.5 (11.91) 264.0 (10.39) 92.0 (3.62) 122.5 (4.82) 21.5 (0.85) 57.5 (2.26) 892.0 (35.12) 244.6 (9.62) 819.5 (32.26) 199.6 (7.85) Frame G 529.2 (20.83) 358.6 (14.12) 480.0 (18.90) 489.6 (19.28) 413.7 (16.29) 115.5 (4.55) 39.6 (1.56) 117.5 (4.63) 22.3 (0.88) 1119.0 (44.06) 1363.8 (53.69) 310.2 (12.21) 255.2 (10.05) Frame H 31 For further information visit: www.abpowerflex.com or www.ab.
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Specifications Flange Mount Drive 130.3 (5.13) 300 (11.81) 138.2 (5.44) 5.3 (0.21) 164 (6.46) 8 (0.31) 105.8 (4.17) 307.5 (12.11) 230.6 (9.08) 291.5 (11.48) 325 (12.8) 153.8 (6.06) 76.9 (3.03) 90 (3.54) 22B-CCC 180 (7.09) 8 (0.31) Frame C — Flange Mount EMC Line Filters Dimensions are in millimeters and (inches) Catalog Numbers: 22-RF018-CS, 22-RF026-CS, 22-RF034-CS 32 (1.26) 60 (2.36) 130 90 (5.12) (3.54) 297 (11.69) 309 (12.17) 297 (11.69) 17 (0.67) 30 (1.18) 5.5 (0.
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Specifications Catalog Numbers: 22-RFD036, 22-RFD050, 22-RFD070, 22-RFD100, 22-RFD150, 22-RFD180 A D C F B E G Catalog Number 22-RFD036 22-RFD050 22-RFD070 22-RFD100 22-RFD150 22-RFD180 A B C D E F G 74 (2.91) 93 (3.66) 93 (3.66) 93 (3.66) 126 (4.96) 126 (4.96) 272 (10.71) 312 (12.28) 312 (12.28) 312 (12.28) 312 (12.28) 312 (12.28) 161 (6.34) 190 (7.48) 190 (7.48) 190 (7.48) 224 (8.82) 224 (8.82) 60 (2.36) 79 (3.11) 79 (3.11) 79 (3.11) 112 (4.41) 112 (4.41) 258 (10.16) 298 (11.73) 298 (11.
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Specifications Catalog Number: 22-RFD208 M10 938 (36.93) 1000 (39.37) 900 (35.43) 80 (3.15) 913 (35.94) M10 6.5 (0.26) 110 (4.33) 300 (11.81) 34 For further information visit: www.abpowerflex.com or www.ab.
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Configured Drives Programs Catalog Numbers: 22-RFD323 and 22-RFD480 A C D F 6 (0.24) G B E G G ø9 (0.35) x8 10 (0.39) 50 60 60 (1.97) (2.36) (2.36) 12.5 (0.49) 45° aa 3 (0.12) aa M11 64 (2.52) 18 (0.71) M12 250 (11.81) Catalog Number 22-RFD323 22-RFD480 Ø 10.8 (0.43) 25 (0.98) A B C D E F G 300 (11.81) 300 (11.81) 735 (28.94) 882 (34.72) 145 (5.71) 145 (5.71) 275 (10.83) 275 (10.83) 689 (27.13) 836 (32.91) 64 (2.52) 64 (2.52) 180 (7.09) 240 (9.
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Product Selection Guide Human Interface Module (HIM) Dimensions NEMA/UL Type 1 Bezel – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-B1 93 (3.66) 25.2 (0.99) 11.1 (0.44) NEMA/UL Type 4X/12 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-C2S 25,0 (0.98) 93,0 (3.66) 180,0 (7.08) 180 (7.09) 2.0m 2m 67 (2.64) 67 (2.64) 60 (2.36) 60 (2.36) 154 (6.06) 4.8 (0.19) 154 (6.06) 4.8 (0.19) 77 (3.03) 77 (3.03) 19.1 (0.75) 19.1 (0.
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Product Selection Guide Description The Configured Drives program allows users to create Disconnect and Contactor Bypass packages based on their specific needs and requirements. A limited factory installed option set is offered to optimize package configurations while providing a versatile and costeffective solution. Configurations feature wall mount construction and are available in different NEMA/UL ratings.
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Product Selection Guide Catalog Number Explanation Position 1-3 4 23C – a 5 6-8 9 10 11 12 13 14 15 16 17 18 19+ D 038 A 1 0 3 N N B A N N -LR b c d e f g h i j k l m n a d Drive Enclosure Code Type 23C PowerFlex 400 Code b Voltage Rating Code Voltage Ph.
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Product Selection Guide PowerFlex 400 NEMA/UL Type 1 Enclosure (Position d = A) 208V ac, Main Input Disconnect Drive Ratings kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 HP 3.0 5.0 7.5 10 15 20 25 30 40 50 Fused Disconnect (Position j = A) Output Current Amps (40°C) 12 16.8 24 30.8 46.
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Product Selection Guide 460V ac, 3 Contactor Full Feature Bypass with Disconnect/Circuit Breaker Drive Ratings kW 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 HP 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 Fused Disconnect (Position j = B) Circuit Breaker (Position j = N) Output Current Amps (40°C) 4.8 7.
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PowerFlex 400 NEMA/UL Type 12 Enclosure (Position d = H) 208V ac, Main Input Disconnect/Circuit Breaker Drive Ratings kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 HP 3.0 5.0 7.5 10 15 20 25 30 40 50 Fused Disconnect (Position j = A) Circuit Breaker (Position j = M) Output Current Amps (40°C) 12 16.8 24 30.8 46.
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460V ac, 3 Contactor Full Feature Bypass with Disconnect/Circuit Breaker Drive Ratings kW 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 HP 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Fused Disconnect (Position j = B) Circuit Breaker (Position j = N) Output Current Amps (40°C) 4.8 7.
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460V ac, Main Input Disconnect/Circuit Breaker Drive Ratings kW 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 HP 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Fused Disconnect (Position j = A) Circuit Breaker (Position j = M) Output Current Amps (40°C) 4.8 7.
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PowerFlex 400 NEMA/UL Type 4 Enclosure (Position d = E) 208V ac, Main Input Disconnect/Circuit Breaker Drive Ratings kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 HP 3.0 5.0 7.5 10 15 20 25 30 40 50 Fused Disconnect (Position j = A) Circuit Breaker (Position j = M) Output Current Amps (40°C) 12 16.8 24 30.8 46.
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460V ac, 3 Contactor Full Feature Bypass with Disconnect/Circuit Breaker Drive Ratings kW 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 HP 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Fused Disconnect (Position j = B) Circuit Breaker (Position j = N) Output Current Amps (40°C) 4.8 7.
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www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.