LTR50001010, Rev.
Table of Contents Installation / Assembly Placement and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Leak Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Liquid Propane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Propane Cylinder Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . 10 Natural Gas . . .
Safety Instructions Do not store combustible materials, gasoline and any other flammable vapors and liquids. A propane gas cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Safety Instructions 2 Operation • Do not use charcoal or other solid fuel in gas burning fireplaces and fire pits. • Do not operate the fireplace with the propane tank on, near, or under the hearth! This could result in fire, explosion, or severe injury. • Do not use your firepit or fireplace for cooking. • In the event that a burner goes out, turn burner knobs to the full OFF position and let it air out. Do not attempt to use the firepit or fireplace until the gas has had time to dissipate.
3 • Spiders and other insects can nest in the burners and block the gas and airflow to the burner ports. This creates a dangerous condition that can result in a fire from behind the valve panel. Inspect and clean the burners periodically and follow the guidelines in the maintenance section of this manual. • The appliance should be inspected before use and at least annually by a qualified service person. • More frequent cleaning may be required as necessary.
Safety Instructions 4 Storage • When your fireplace or firepit is not in use, turn off the gas at the source. • Do not store the propane cylinder in the vicinity of this or any other appliance when it is not being used. • This appliance can be store indoors only if it has been disconnected from its fuel supply. • Store propane cylinders outdoors in a well-ventilated area out of reach of children.
Installation / Assembly Installation and service must be performed by a qualified installer, service agency or your natural gas or liquid propane gas provider. Set-Up • You are responsible for ensuring that a natural gas line (if required) is installed and safe for use. We recommend that a licensed contractor install your fireplace or firepit. Installation must conform to local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.
Installation / Assembly 6 Placement and Location • Cal Flame fireplaces and firepits are designed for outdoor use only. Never locate this appliance in a building, garage, or any other enclosed room or under a sealed overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway. Keep clear of trees and shrubs. • Do not place fireplace or fire pit under or near windows or vents that can be opened into your home.
Leak Testing Procedure As a safety precaution, remember to always leak test your fireplace or firepit outdoors in a well-ventilated area. Never smoke or permit sources of ignition in the area while doing a leak test. Do not use a flame, such as a lighted match to test for leaks. Use a solution of soapy water. 1. Prepare a leak testing solution of soapy water by mixing in a spray bottle one part liquid soap to one part water. 2. Make sure all the control knobs are in the OFF position. 3. Turn on the gas.
Installation / Assembly 8 Liquid Propane Your Cal Flame fireplace or fire pit is not provided with a propane cylinder. If you choose to operate your fireplace with propane, you must supply your own cylinder. Requirements The 20 lb propane gas supply cylinder used with propane models must be constructed and marked in accordance with the specifications for propane gas cylinders as required by the U.S.
9 Inspect the hose shipped with the unit for damage. Never attempt to use damaged or plugged equipment. See your local liquid propane gas dealer for repairs. After inspecting the propane hose shipped with the unit, connect the end with the female fitting on the hose to the male fitting on the on/off gas valve at the end of the hose. Tighten fittings using two wrenches. When connecting the regulator assembly to the tank valve, hand tighten the black QCC-1 nut clockwise. DO NOT use a wrench to tighten.
D Installation / Assembly 10 Propane Cylinder Enclosure IDTH IDTH an enclo- W Cal Flame fireplaces and some fire pit models do not Whave sure for the propane cylinder. If you build an enclosure for a propane gas cylinder, follow these recommended specifications and follow local codes. Ensure cylinder valves are always readily accessible. A door on the enclosure to gain access to the cylinder valve is acceptable, provided it is non-locking and can be opened without the use of tools.
11 This method requires at least two ventilation openings at cylinder valve level in the side wall, equally sized, spaced at 180 degrees (3.14 rad), and unobstructed. Make sure each opening has a total free area of not less then ½ square inch per pound (3.2 sq. cm/kg) of stored fuel capacity and not less then a total free area of 10 square inches (64.5 sq. cm). Ventilation openings need to be provided at floor level with a total free area of ½ inch per pound (3.2 sq.
Installation / Assembly 12 Natural Gas Ensure that the service supplying the fireplace or fire pit is fitted with a conveniently positioned shut off valve with easy access. The shut off valve MUST NOT be inside the appliance! Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the firepit or fireplace is manufactured for.
Gas Installation Background Burner Components Pictured are the burner components that are involved in the installation. First, the authorized installer connects the burner tube to the gas valve-ignitor assembly. Next, make sure that there is availability to the appropriate gas orifice. The natural gas orifice will have a larger opening than the propane orifice as shown below. (Orifices are shown from different angles.) Fire Pit Owner’s Manual LTR50001010, Rev.
Installation / Assembly 14 In between the burner tube and burner, the appropriate orifice for either propane or natural gas must be inserted. Using the proper orifice, the installer connects the end of the burner tube to the burner. Completed Assembly (Shown Ready for Gas Source) The final step remaining is to connect this assembly to the gas source. The connecting of a propane gas source and the full propane assembly. Propane Assembly Fire Pit Owner’s Manual LTR50001010, Rev.
15 The log set and crushed lava rock are shipped together on applicable models. Remove the log set and unpack all components. The logs are fragile -- use care when handling. Turn the fire pit on its side. Connect the piezoelectric starter and attach the flex hose (in black in the photo below) for the gas supply. Piezoelectric Starter Wire Ground Wire Place the fire pit back down on its pedestal. Attach the gas flex hose to the burner. (The gas flex hose is black as depicted below.
Installation / Assembly 16 Set the burner in the center of the pit. Place the rocks on top of and around the burner. Arrange the log set on top. Fire Pit Owner’s Manual LTR50001010, Rev.
17 Some fire pit owners have the “Fire on Ice” option which uses decorative glass chips instead of lava rocks and a log set. (This option is available to all fire pit owners and may be ordered directly from Cal Flame. See page 28 for order information.) You will receive two bags of different colored glass. Open the bag of lighter colored glass and pour it into the shallow pit on top of and around the burner. Distribute the glass in an even layer.
Installation / Assembly 18 High Elevation Installation Your fireplace or fire pit is approved for elevations up to 4500 feet in the US and Canada. When installing this appliance at an elevation above 4500 feet in the US, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Reduce the input by 4% for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply.
19 Fire Pit Owner’s Manual LTR50001010, Rev. M Installation / Assembly 4. Using the new brass natural gas orifice (which has a larger opening as shown below) reinstall the parts in the same sequence. Turn the protective screen / air intake sleeve to allow a controlled amount of air flow through the screen and into the fuel supply tube. Flame should have good retention.
Installation / Assembly 20 5. Refer to the image below for proper placement of parts. The washer should insert next to the protective screen cover, then the spring is to be aligned with the hole and finally the natural gas orifice is to be threaded into the end of the fuel inlet leading into the burner. Once tight the other brass fitting connection can be made from the fuel line fitted between the valve and the orifice. Assembled Components 6.
Operation 21 Upon completing the gas line connection, a small amount of air will be in the lines. When the first lighting the burner, it will take a few seconds for the lines to purge themselves of this air. If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life. Once the purging is complete, the burner will light and operate as indicated in the instruction manual.
Operation 22 and replace any part of the control system and any gas control which has been under water. • Make sure the ignitor battery has been installed properly. Ignitor will not operate properly without a battery installed. Lighting Instructions for Automatic Starter 1. Locate the manual gas control valve and igniter button on the fireplace. 2. Make sure fuel supply is properly connected and turned on at the source. 3. Depress igniter button until you hear it sparking.
23 Turn the ON/OFF valve to the off position at the unit for natural gas unit. For propane unit, turn the ON/OFF valve to the OFF position at the unit and then turn the valve on the propane tank to the OFF position clockwise. NOTE The propane regulator in this appliance is equipped with a low flow protection device. Unless the propane cylinder valve is opened before the valve, the gas flow will be reduced resulting in a very small flame.
Cleaning and Maintenance 24 Cleaning and Maintenance Inspect the appliance before initial use. Clean the appliance at least annually and have it inspected by a qualified field service person. Periodically remove the logs and examine the burner. If the burner is dirty, clean it with a soft wire brush. Also examine the area around the burner air shutter. Remove any dirt or debris in this area. This will ensure long life and trouble-free operation.
Troubleshooting Fireplace and Fire Pit Igniter Fire Pit Owner’s Manual LTR50001010, Rev.
Appendix 26 Fire Pit Owner’s Manual LTR50001010, Rev.
27 Appendix Fire Pit Owner’s Manual LTR50001010, Rev.
Appendix 28 Replacement Parts Call 1-800-225-7727 for any replacement parts not listed below. Be sure to have model name and number available. Firepit Parts Square Burner BBQ04100073 NG Orifice .
29 Propane Gas Natural Gas 49,000 55,000 #43 (0.089) 1/8” (.125) Manifold Pressure 10” Water Column 7” Water Column Maximum Gas Supply Pressure 11” Water Column 14” Water Column Maximum Inlet Supply Pressure 13” Water Column 14” Water Column Regulator Pre-Set 11” Water Column Max. Input BTU/ Hr Orifice Size Fire Pit Owner’s Manual LTR50001010, Rev.
Appendix 30 Limited Warranty All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery. Direct any warranty issue with your grill via email to customerservice@calflamebbq.com or phone (800) 225-7727.
Warranty Limitations and Exclusions Grate and log set are not covered by this warranty. This limited warranty applies only to fireplaces and fire pits and associated hardware used for personal, family, and outdoor household purposes. This warranty does not apply to labor charges on fireplaces and fire pits, replacement parts and hardware. This limitation is retroactive and applies to all fireplaces and fire pits and hardware manufactured from 2000 and hereafter.
Appendix 32 Legal Remedies This limited warranty gives you specific legal rights. You may have other rights, which may vary from state to state. Customer Service For customer service, contact the authorized selling dealer immediately. If you need additional information or assistance, please contact the LMS Customer Service Department at 1462 E. Ninth St., Pomona CA 91766 or call (800) 225-7727.
33 Appendix Fire Pit Owner’s Manual LTR50001010, Rev.
CONTACT INFORMATION For customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact: Cal Flame Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-225-7727 Fax: 1-909-629-3890 www.calflamebbq.com WARNING! Proposition 65 Warning: Handling the brass material on this product exposes you to lead, a chemical known to the State of California to cause cancer, birth defects or other reproductive harm.
