Installation Placement and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Leak Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Liquid Propane (LP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fireplace Burner Installation .
Safety Instructions 1 Do not store combustible materials, gasoline and any other flammable vapors and liquids. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Safety Instructions 2 Operation • Do not use charcoal or other solid fuel in gas burning fireplaces and fire pits. • Do not use your firepit or fireplace for cooking. • In the event that a burner goes out, turn burner knobs to the full OFF position and let it air out. Do not attempt to use the firepit or fireplace until the gas has had time to dissipate. • Keep all electrical supply cords away from the heated areas of the fireplace or firepit.
3 • Spiders and other insects can nest in the burners and block the gas and airflow to the burner ports. This creates a dangerous condition that can result in a fire from behind the valve panel. Inspect and clean the burners periodically and follow the guidelines in the maintenance section of this manual. • The appliance should be inspected before use and at least annually by a qualified service person. • More frequent cleaning may be required as necessary.
Safety Instructions 4 Storage • When your fireplace or firepit is not in use, turn off the gas at the source. • Do not store the liquid propane (LP) cylinder in the vicinity of this or any other appliance when it is not being used. • This appliance can be store indoors only if it has been disconnected from its fuel supply. • Store LP gas cylinders outdoors in a well-ventilated area out of reach of children.
Installation 5 Installation and service must be performed by a qualified installer, service agency or your natural gas or liquid propane (LP) gas provider. Set-Up • You are responsible for ensuring that a natural gas line (if required) is installed and safe for use. We recommend that a licensed contractor install your fireplace or firepit. Installation must conform to local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.
Installation / Assembly 6 Placement and Location • Cal Flame fireplaces and firepits are designed for outdoor use only. Never locate this appliance in a building, garage, or any other enclosed room or under a sealed overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway. Keep clear of trees and shrubs. • Do not place fireplace or fire pit under or near windows or vents that can be opened into your home.
Leak Testing Procedure 7 As a safety precaution, remember to always leak test your fireplace or firepit outdoors in a well-ventilated area. Never smoke or permit sources of ignition in the area while doing a leak test. Do not use a flame, such as a lighted match to test for leaks. Use a solution of soapy water. 1. Prepare a leak testing solution of soapy water by mixing in a spray bottle one part liquid soap to one part water. 2. Make sure all the control knobs are in the OFF position. 3. Turn on the gas.
Installation / Assembly 8 Liquid Propane (LP) Requirements The 20 lb LP gas supply cylinder used with LP models must be constructed and marked in accordance with the specifications for LP-gas cylinders as required by the U.S. Department of Transportation (DOT) or the CAN/CSA B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods. Manifold Pressure: For plumbed-in LP installation, use a regulator. Supply Pressure: Maximum line pressure for plumbed-in propane is 14” W.C psi (3.5 kPa).
9 V entilation openings need to be provided at floor level with a total free area of ½ inch per pound (3.2 sq. cm/k) of stored fuel capacity and not less than a total free area of 10 square inches if the ventilation openings at floor level are in a side wall, make sure there are at least two openings. The bottom of the openings shall be at floor level and the upper edge no more than 5 inches (127 mm) above the floor.
Installation / Assembly 10 Connection Inspect the hose shipped with the unit for damage. Never attempt to use damaged or plugged equipment. See your local LP gas dealer for repairs. After inspecting the LP hose shipped with the unit, connect the end with the female fitting on the hose to the male fitting on the on/off gas valve at the end of the hose. Tighten fittings using two wrenches. When connecting the regulator assembly to the tank valve, hand tighten the black QCC-1 nut clockwise.
11 The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of ½ psig (3.5kPa). This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).
Installation / Assembly 12 Fireplace Burner Installation This procedure describes how to access the gas lines for installation. Gas installation should be performed by a qualified contractor. 1. Slide the hearth base out of the fireplace. 2. Pull the gas flex line through the slot in the hearth base and connect it to the burner. 3. Slide the burner into the slot in the hearth base. Fireplaces and Firepits www.calspas.com LTR50001006, Rev.
13 Installation / Assembly 4. While holding the burner in place, extend the wire from the burner to the sparker switch located on the right side of the fireplace. Connect the wire to the electric sparker. 5. Slide the hearth base back into the fireplace. Fireplaces and Firepits LTR50001006, Rev. B www.calspas.
Installation / Assembly 14 Fire Pit Burner Installation The log set and crushed lava rock are shipped together on applicable models. Remove the log set and un-pack all components. The logs are fragile -- use care when handling. Turn the fire pit on its side. Connect the piezoelectric starter and attach the flex hose for the gas supply. Place the fire pit back down on its pedestal. Attach the gas flex hose to the burner.
15 Installation / Assembly Set the burner in the center of the pit. Place the rocks on top of and around the burner. Arrange the log set on top. Fireplaces and Firepits LTR50001006, Rev. B www.calspas.
Installation / Assembly 16 Fireplace Log Set Placement The log set, log grate and crushed lava rock are shipped together on applicable models. Remove the log set and un-pack all components. The logs are fragile -- use care when handling. Once the fireplace is in position, level and safely hooked up to the proper fuel supply, install the log grate over the plate burner. Place the lava rock around the flat burner plate. DO NOT place the lava rock on the burner plate as it will affect the flow of the flame.
17 Some fire pit owners have the “Fire on Ice” option which uses decorative glass chips instead of lava rocks and a log set. (This option is available to all fire pit owners and may be ordered directly from Cal Flame. See page 26 for order information.) You will receive two bags of different colored glass. Open the bag of lighter colored glass and pour it into the shallow pit on top of and around the burner. Distribute the glass in an even layer.
Installation / Assembly 18 High Elevation Installation Your fireplace or fire pit is approved for elevations up to 4500 feet in the US and Canada. When installing this appliance at an elevation above 4500 feet in the US, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Reduce the input by 4% for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply.
19 5. Refer to photo below for proper placement of parts. The washer should insert next to the protective screen cover, then the spring is to be aligned with the hole and finally the natural gas orifice is to be threaded into the end of the fuel inlet leading into the burner. Once tight the other brass fitting connection can be made from the fuel line fitted between the valve and the orifice. 6. Connect natural gas supply hose (not included with kit) from supply source. Test for leaks. 7.
Using Your Grill 20 Operation WARNING: DO NOT use solid fuel, such as wood or charcoal, in gas fueled fireplaces or fire pits. Upon completing the gas line connection, a small amount of air will be in the lines. When the first lighting the burner, it will take a few seconds for the lines to purge themselves of this air. Once the purging is complete, the burner will light and operate as indicated in the instruction manual.
21 • Make sure the ignitor battery has been installed properly. Ignitor will not operate properly without a battery installed. Lighting Instructions for Automatic Starter 1. Remove protective storage cover and locate the manual gas control valve and igniter button on the fireplace. 2. Make sure fuel supply is properly connected and turned on at the source. 3. Depress igniter button until you hear it sparking. You will hear a small popping noise.
Using Your Grill 22 To Turn Off Gas Turn the ON/OFF valve to the off position at the unit for natural gas unit. For LP unit, turn the ON/OFF valve to the OFF position at the unit and then turn the valve on the LP tank to the OFF position clockwise. NOTE The propane regulator in this appliance is equipped with a low flow protection device. Unless the propane cylinder valve is opened before the valve, the gas flow will be reduced resulting in a very small flame.
23 Your wood burning fireplace is designed to use a grate to hold the wood to be burned approximately 2”-3” off the base. This allows air to get to the bottom of the wood and gives room for ash to accumulate. Do not attempt to burn wood in your appliance without a proper grate installed. WARNING: Never use liquids such as gasoline or lighter fluid in a wood burning fireplace. Serious injury can occur. Have several sizes of wood available.
Cleaning and Maintenance 24 Maintenance Inspect the appliance before initial use. Clean the appliance at least annually and have it inspected by a qualified field service person. Periodically remove the logs and examine the burner. If the burner is dirty, clean it with a soft wire brush. Also examine the area around the burner air shutter. Remove any dirt or debris in this area. This will ensure long life and trouble-free operation.
25 Replacement Parts Call 1-800-CAL-SPAS for any replacement parts not listed below. Be sure to have model name and number available.
Appendix 26 Firepit Parts Square Burner BBQ04100073 NG Orifice .
27 Fireplace Specifications LP Gas Natural Gas 55,000 49,000 #43 (0.089) 1/8” (.125) Manifold Pressure 10” Water Column 7” Water Column Maximum Gas Supply Pressure 11” Water Column 14” Water Column Maximum Inlet Supply Pressure 13” Water Column 14” Water Column Regulator Pre-Set 11” Water Column Max. Input BTU/ Hr Orifice Size Fire Pit Specifications Max. Input BTU/ Hr Orifice Size LP Gas Natural Gas 49,000 55,000 #43 (0.089) 1/8” (.
Appendix 28 Limited Warranty All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery. LMS warrants fireplaces, fire pits, and associated hardware from deterioration, corrosion, and defects in material and workmanship for a period of one year from the original date of delivery, with the exception of plastic items, which are warranted for 90 days.
29 Grate and log set are not covered by this warranty. This warranty is void if the fireplace or fire pit has been subject to negligence, alteration, misuse, repairs, dings, dents, scratches, or incorrect and / or prohibited applications, as specified in the owner’s manual. Gas lines must be installed by a licensed plumber only or local gas company agent.
or damages, which may include, but are not limited to, removal of permanent deck or other custom fixtures or the necessity for crane removal. Any implied warranty shall have duration equal of the applicable warranty stated above. Natural stone: Rock, travertine, marble, etc. may be characterized by dry seams, pits, chips, cracks, and fossils that are often filled with grout during installation. These are normal imperfections and are not considered defects.