Betriebsanleitung Operating manual .................p. 24 Mode d’emploi .......................p. 48 Istruzioni per l’uso .................p.
GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Danger 1 Never put your fingers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment.
GB Contents 1. Safety regulations for Airless spraying _ ______________________ 26/27 2. General view of application _ _________ 27/28 2.1 2.2 Application __________________________________ 27 Coating materials_ ____________________________ 27 3. Description of unit_ ___________________ 28-30 3.1 Airless process________________________________ 28 3.2 Functioning of the unit_________________________ 28 3.
Safety regulations 1. GB Safety regulations for Airless spraying All local regulations in force must be observed. For secure handling of Airless high-pressure spraying units the following safety regulations are to be observed: •Flash point Only use coating materials with a flash point of 21 °C or above without additional heating. The flash point is the lowest temperature at which vapours develop from the coating Danger material.
GB •Ventilation when spraying in rooms Adequate ventilation must be guaranteed for the removal of the solvent vapours. Safety regulations / General view of application •Suction installations These are to be set-up by the user of the unit according to local regulations. 3 4 5 •Earthing of the object The object to be coated must be earthed.
Description of unit GB Attention: Make sure, when stirring up with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact , lead to interruption of operation. i Viscosity With this unit it is possible to process highly viscous coating materials of up to around 25.000 mPa·s. If highly viscous coating materials cannot be taken in by suction, they must be diluted in accordance with the manufacturer’s instructions. of the diaphragm.
GB 3.3 Description of unit Explanatory diagram Vertical set-up with suction system 19 20 1 2 18 1 2 3 4 5 6 7 3 17 4 5 6 16 3 8 9 10 11 4 5 12 13 8 9 10 15 14 13 12 11 7 14 15 16 17 18 19 20 Spray gun High-pressure hose Outlet valve Socket, max.
GB Description of unit / Starting operation 3.4 Technical data Voltage: 230 Volt~,50 Hz Fuse protection: 16 A slow-blow Voltage on multifunction switch: Unit connection line: Socket on unit: Capacity: Max. operating pressure: Max. volume flow: IP 44 IP 54 1.5 kW 1.7 kW 250 bar (25 MPa) Volume flow at 120 bar (12 MPa) with water: 2.5 l/min 3.1 l/min (220 Volt~, 60 Hz) 3.2 l/min Max. size of tip: 0.027 inch – 0.69 mm 0.031 inch – 0.79 mm Max.
GB Pay attention to the fact that the red inlet (2) is inserted into the coating material inlet. 3. Screw the upper hopper (3) onto the coating material inlet (4). 4. Hang the return pipe (5) into the upper hopper. 5. Screw the union nut (6) on the return pipe (5) onto the connection (7). Starting operation 4.4 Connection to the mains Attention The connection must take place through a correctly earthed two-pole and-earth socket outlet.
GB Starting operation/ Spraying technique Interruption of work Completely unroll a connected cabledrum. 1 2 Attention 3 4 5 So that in switching on the unit the mains fuse protection of 16 A does not react: Always switch on the Super Finish 27 or31 unit first Attention and then the connected unit. 5. Spraying technique 4.7 Starting operation of unit with coating material 1. Super Finish 27 Before mounting suction system or upper hopper, check inlet valve for functionality.
Cleaning unit (shutting down operation) GB 4. Unit with suction system Leave the suction system submerged in the coating material or submerge it into the appropriate cleaning agent. Suction filter and unit should not dry out. In using quick-drying - or two-component coating material, do not fail to rinse unit through with a suitable cleaning agent during Attention the processing period. 8. Cleaning unit from outside The effect of cleaning is increased if the spray gun is alternately opened and closed.
GB Cleaning unit from outside Danger Danger of short circuit through penetrating water! Never spray down the unit with highpressure or high-pressure steam cleaners. Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent. Clean socket and the multifunction switch areas meticulously also. (4) and O-ring (5). 3. Roll in filter insert (3) (for filter insert with 70 mesh this is not necessary) and pull out of supporting part (2). 4.
GB Remedy in case of disturbance 9. Remedy in case of disturbance Type of malfunction Possible cause Unit does not start • No voltage. • Check voltage supply Fuse protection has reacted. For example • • First switch on the unit Super finish 27 or • Unit does not exert suction an agitator is connected to the socket on the unit. This agitator has not been switched off before switching on the unit Super Finish 27 or 31. The unit switches off automatically in case of overloading.
Remedy in case of disturbance/ Servicing GB Type of malfunction Possible cause Unit does not exert suction • Inlet valve does not close as, for • Screw inlet valve out of the paint section • • example, the guidance is clogged Outlet valve is clogged Measure for elimination of malfunction and clean, see page 37, point 11.2 Screw the outlet valve out of the paint section and clean, see page 37, point 11.
GB 11. Repairs on the unit Danger 11.1 Repairs on the unit Switch off unit (OFF). Pull mains plug from the socket before all repairs. 2 Inlet valve trigger (fig. 19) with Super Finish 31 1. Screw out inlet valve trigger with spanner 17mm. 2. Replace stripper (1) and O-ring (2). (SF31) 1 6 (SF27) 4 (SF31) 2 1 3 (SF27) 5 7 11.2 Inlet valve (fig. 20) 1. Super Finish 27 Place accompanying spanner 36 mm on the inlet valve housing (1).
GB Repairs on the unit ! 1 5 1 3 4 2 6 2 11.4 Pressure regulating valve (fig. 22, item 1) Allow pressure regulating valve (1) only to be replaced by the customer service. The max. operating pressure is to be reset by the cusAttention tomer service. 3. Screw out screws (fig. 24, item 3) from the switch housing (4). 4. Remove switch housing (4) from the paint section. 5. Screw relief valve (5) out with the spanner 17mm. 6. Clean valve seat with cleaning agent and brush. 7.
GB 11.6 Exchanging diaphragm 11.7 Switch off unit (OFF). Pull mains plug from the socket before repair. Danger 1. Remove stop screw, regulating knob and switch housing, see under 11.5 relief valve, points 1 to 4. 2. Screw hexagonal screws (fig. 25, item 1) from the flange ring (2) with spanner 19 mm. 3. Remove paint section (3). 4. Remove insert (4) and diaphragm (5). 5. The diaphragm can only be used once. Always replace diaphragm.
40 socket N L black green yellow blue mounting angle green yellow blue mains plug brown K3 power supply terminal motor with temperature switch RST EB2R8L M I~ K4 K5 blue red 25 µF 400 V blue K11 K10 light blue K13 120°C CI CI RI IK 2W K2 K2/1 white 470µF 50V grey LED status indicator LO 2500 OHIDI 4 x IN4007 board WK2C 94VO V10567 18V/4VA TI load relay T92P7022-24 light blue K12 black K9 6 KI/2 KI/1 K7 2 K8 8 K6 4 black black UI yellow ZI bimetallic release 16
GB Accessories and spare parts 12. Accessories and spare parts 12.1 Accessories for Super Finish 27 and 31 Item SuperFinish 27 SuperFinish 31 Description Order no. Order no.
Accessories and spare parts GB Accessories illustration for Super Finish 27 and 31 2 3 1 IN m 70 .
GB 12.2 Spare parts list pump head Super Finish 27 and 31 (spare parts diagram, see page 96) Item SuperFinish 27 Order no. SuperFinish 31 Description Order no.
GB Accessories and spare parts Item Order no. Description 9 0037 776 Pressure spring 10 9941 509 Ball 30 Item SuperFinish 27 SuperFinish 31 Description Order no. Order no.
GB Appendix 13. Appendix 13.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high. Remedy: Increase pressure or dilute coating material.
GB GB Appendix without tip F thread (11/16 - 16 UN) for Wagner spray guns order no. 0556 042 62 1 wagner professional tip up to 270 bar (27 MPa) without tip G thread (7/8 - 14 UN) for Graco/Titan spray guns order no. 0556 041 62 1 13.4 Airless tip table Airless tip table tip marking Spray angle Bore inch / mm Spraying width mm 1) Order no. natural paints clear paints Oils 407 507 209 309 409 509 609 40° 50° 20° 30° 40° 50° 60° 0.007 / 0.18 0.007 / 0.18 0.009 / 0.23 0.009 / 0.23 0.009 / 0.
D Zubehörbild I GB Accessories illustration F Illustration des accessoires Figura degli accessori Super Finish 27 • 31 7 6 5 10 11 8 9 12 MAX 250BAR 3600PSI 14 13 17 18 Super Finish 27 • 31 15 16 19 20 95
D Ersatzteilbild I GB Spare parts diagram F Illustration des pièces de rechange Schema pezzi di ricambio 4 Super Finish 27 • 31 D Pumpenkopf 45 1 3 GB Pump head F Tête de pompe I Testa della pompa 2 5 6 (SF31) (SF27) 44 8 7 30 9 43 42 31 34 10 11 41 32 12 13 14 37 39 36 35 33 16 29 28 24 18 19 20 21 22 23 25 26 (SF27) 96 27 Super Finish 27 • 31
D Ersatzteilbild GB Spare parts diagram Illustration des pièces de rechange F Schema pezzi di ricambio I D Wagen D Ansaugsystem GB Trolley GB Suction system F Chariot F Système d’aspiration I Carello I Sistema di aspirazione 2 8 3 2 7 9 10 5 6 1 4 1 D Oberbehälter 5 Liter Oberbehälter 20 Liter D GB Upper hopper, 5 litres GB Upper hopper, 20 litres F Cuve de gravité 5 litres F Cuve de gravité 20 litres I Contenitore superiore da 5 litri I Contenitore sup
D Ersatzteilbild I Spare parts diagram GB Illustration des pièces de rechange F Schema pezzi di ricambio Super Finish 27 • 31 D Pumpen-Aggregat GB F Groupe de pompe I Pump aggregate 59 57 68 65 64 62 1 12 11 25 98 16 15 17 1 3 4 5 6 5 7 14 8 13 18 9 19 24 20 21 10 36 37 38 26 29 30 32 27 31 33 28 3 35 34 39 43 4 6 40 41 49 44 45 63 46 66 67 47 55 56 48 54 51 53 58 Aggregato pompe Super Finish 27 • 31
GB Important notes on product liability As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated.
GB tions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guarantee certificate must be included. The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer.
