LTR20081044, Rev.
This manual applies to the following equipment: BBQ08872U 2 burner grill BBQ08873U 3 burner grill BBQ08874U 4 burner grill BBQ08874CU 4 burner convection grill BBQ08875U 5 burner grill BBQ08875CU 5 burner convection grill BBQ08852U Standard single flat side burner BBQ08898U Deluxe single side burner BBQ08899U Deluxe double side burner BBQ08953U Standard side by side burner BBQ08954U Deluxe double side by side burner BBQ08CR2000U Two burner cart BBQ08CR3000U Three burner cart BBQ08C
Safety Instructions Safety Instructions WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Placement and Location • Cal Flame™ grills are designed for outdoor use only.
Safety Instructions • Never use the grill or side burner in windy conditions. If used in a consistently windy area a windbreak will be required. Always adhere to the specified clearances listed in this manual. • Never line the grill or side burners with aluminum foil. • Do not install or operate your grill unit in such a manner that the cross ventilation openings are blocked. Fresh air must be able to pass though installed vents to safeguard against residual gas accumulation.
Installation / Assembly Installation / Assembly Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of five. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your equipment.
Installation / Assembly Model Number Description BBQ08852U Drop In Standard Side Burner Width Depth 29.2 cm 45.1 cm Height 7.0 cm BBQ08953U Standard Side by Side Burner 61.6 cm 50.2 cm 10.8 cm BBQ08954U Deluxe Side by Side Burner 64.1 cm 33.7cm 18.4 cm Cut-out for drop in accessories DEPTH WIDTH HEIGHT Leak Testing Procedure Perform a leak test at least once a year whether the gas supply has been disconnected or not.
Installation / Assembly The grill unit must be used with the gas pressure regulator. The regulator will control and maintain a uniform gas pressure in the manifold. The burner orifices have been sized for the gas pressure delivered by the regulator. tal free area of 64.5cm² (10 square inches). If ventilation openings at floor level are in a sidewall, there shall be at least two openings. The bottom of the openings shall be at floor level and the upper edge no more than 127 mm (5 inches) above the floor.
Installation / Assembly 1. Remove the transformer and the metal screws from the plastic bag. 2. Place the grill on a sturdy surface and tilt it back to show the underside of the grill. 3. Using the metal screws, attach the transformer to the left side of the grill near the internal electrical connection. Attach the metal plate to the outside surface of the grill as shown in the figure below. 4. When you have firmly tightened the screws and nuts, connect the plug from the transformer to the grill.
Installation / Assembly You will need a second person to help you to avoid damaging the grill, the transformer, or your barbecue island. Before installing a grill or side burner in any island or cut out, make sure that the opening is not bigger than the outside frame of the grill unit. The grill should rest on the lip of the frame. For drop-in accessories, adequate cross ventilation must be designed into enclosure to ensure the drop-in grill or side burner does not become overheated.
Installation / Assembly Installing Side Burners 1. Assemble a 9.5 mm pipe nipple to the 9.5 mm pipe tee using Teflon tape or pipe sealant. Use only sealant that is approved for use on LP gas. 2. Install the pipe tee assembly to the grill intake pipe. Tighten assembly and align the branch opening of the tee with the hole of the cabinet. 3. Connect the flexible hose (male end) to the pipe tee. 4. Install and secure the side burner into the island by simply setting it in place. 5.
Operating Your Barbecue Operating Your Barbecue Read all instructions before you operate your grill. Cal Flame grills are for outdoor use ONLY. We recommend you wash your entire grill with soap and water prior to lighting it for the first time. Oils are used during the manufacturing process and some residual oil may still be on the stainless steel parts of your grill. Washing will reduce the possibility of discoloration. We also recommend you keep your grill covered when not in use.
Operating Your Barbecue Lighting the Grill Each time you light the grill, check the following: • Inspect the hose before using the grill. If there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to using the grill. If you need a replacement hose, contact your Cal Flame dealer. • Ensure the area around the barbecue is clear of flammable substances such as gasoline, yard debris, wood, etc.
Operating Your Barbecue Basic Grill Operation Before lighting, make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching the hose. Make sure there is gas in the tank and it is sitting upright. 1. Make sure the drip tray is in place. 2. Light the grill burners using the instructions on the previous page. 3. Turn the control knob to HIGH and preheat the grill for 15 minutes.
Operating Your Barbecue Cooking with a Side Burner Always use the proper size pan. Pans should be no smaller than 12.5 cm (5 inches) and no larger than 28 cm (11 inches). Select utensils with flat bottoms large enough to cover the burner. The use of under-sized utensils exposes the sides of the utensils to direct contact with a portion of the flame. This can scorch utensils and hamper cleanup. Excessive flames on large stainless steel pots can result in permanent discoloration.
Cleaning and Maintenance Cleaning and Maintenance Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at least once a year. In addition, keep the area around your grill clear and free from combustible materials, gasoline, and other flammable vapors and liquids. Do not obstruct the flow of combustion and ventilation air. DISCONNECT ELECTRICAL SUPPLY CLEANING ANY PART OF THE GRILL.
Cleaning and Maintenance Light Bulb Replacement WARNING: Never attempt to replace a light bulb when the grill is in use. Serious burns will result. WARNING: Never touch halogen bulbs with your bare fingers. Use a tissue or a small piece of paper to handle bulbs. Oils from your hands will damage halogen bulbs. Light Removal 1. Open the grill hood and locate the glass light covers at the back of the grill. 2. Using a small screwdriver, gently pry the light cover away from the housing.
Appendix Troubleshooting Appendix Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem Burner does not ignite Solution Use the following procedure with the figure below. Check the position of the sparker tip. It should be pointing forward towards the front of the burner. • Make sure there is a blue spark at the electrode tip to the burner.
Appendix Problem: Plugged orifice Solution: Unplug the orifice as follows: • Remove cooking grills, flame tamer and grease tray. • Remove burners from the bottom of the firebox by pulling the cotter pin from beneath the burner peg using a standard screwdriver or needle nose pliers. • Carefully lift each burner up and away from the gas orifice. • Remove the orifice from the control valve. • Gently clear any obstruction with a fine wire.
Appendix Removing and Replacing Infrared Burners 4. Carefully remove the locking pin with your fingers. 1. Disconnect or shut off the gas line connect to the grill. Wait until the burners cool down. 2. Open the hood and remove the grate and flame tamer on top of the burner you want to replace. 3. Through the access door underneath the grill, find the round stud and locking pin that locks the burner you want to replace. 5.
Grill Specifications Electrical supply: 220V AC / 50 Hz Country of destination BE, CY, CZ, EE, FR, GR, IE, IT, LV, AT, HU, SK, CH, DE LT, LU, PT, RO, SK, ES, CH, BG Gas category I3+ (28-30/37) I3 b/p (50) Gas and supply pressure G30 / 28-30/37 MBAR G30 / 50 MBAR BBQ08872U 2 burner grill 8.78 kWh BBQ08873U 3 burner grill 16.4 kWh BBQ08874U 4 burner grill 21.9 kWh BBQ08874CU 4 burner convection grill 21.9 kWh BBQ08875U 5 burner grill 28.4 kWh BBQ08875CU 5 burner convection grill 28.
