LTR50001006, Rev.
Installation / Assembly . . . . . . . . . . . . . . . . . . . . . . . 5 Placement and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Leak Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Liquid Propane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Propane Cylinder Enclosure . . . . . . . . . . . . . . . .
Safety Instructions 1 Do not store combustible materials, gasoline and any other flammable vapors and liquids. A propane gas cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Safety Instructions 2 Operation • Do not use charcoal or other solid fuel in a gas burning fireplace. • Do not operate the fireplace with the propane tank on, near, or under the hearth! This could result in fire, explosion, or severe injury. • Do not use your fireplace for cooking. • In the event that a burner goes out, turn burner knobs to the full OFF position and let it air out. Do not attempt to use the fireplace until the gas has had time to dissipate.
3 • Spiders and other insects can nest in the burners and block the gas and airflow to the burner ports. This creates a dangerous condition that can result in a fire from behind the valve panel. Inspect and clean the burners periodically and follow the guidelines in the maintenance section of this manual. • The appliance should be inspected before use and at least annually by a qualified service person. • More frequent cleaning may be required as necessary.
Safety Instructions 4 Storage • When your fireplace is not in use, turn off the gas at the source. • Do not store the propane cylinder in the vicinity of this or any other appliance when it is not being used. • This appliance can be store indoors only if it has been disconnected from its fuel supply. • Store propane cylinders outdoors in a well-ventilated area out of reach of children.
Installation / Assembly 5 Installation and service must be performed by a qualified installer, service agency or your natural gas or liquid propane gas provider . Set-Up You are responsible for ensuring that a natural gas line (if required) is installed and safe for use. We recommend that a licensed contractor install your fireplace. Installation must conform to local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.
Installation / Assembly 6 Placement and Location • Cal Flame fireplaces are designed for outdoor use only . Never locate this appliance in a building, garage, or any other enclosed room or under a sealed overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway. Keep clear of trees and shrubs. • Do not place fireplace under or near windows or vents that can be opened into your home.
Leak Testing Procedure 7 As a safety precaution, remember to always leak test your fireplace outdoors in a well-ventilated area. Never smoke or permit sources of ignition in the area while doing a leak test. Do not use a flame, such as a lighted match to test for leaks. Use a solution of soapy water. 1. Prepare a leak testing solution of soapy water by mixing in a spray bottle one part liquid soap to one part water. 2. Make sure all the control knobs are in the OFF position. 3. Turn on the gas.
Installation / Assembly 8 Liquid Propane Your Cal Flame fireplace is not provided with a propane cylinder. If you choose to operate your fireplace with propane, you must supply your own cylinder. Requirements The 20 lb propane gas supply cylinder used with propane models must be constructed and marked in accordance with the specifications for propane gas cylinders as required by the U.S.
9 Inspect the hose shipped with the unit for damage. Never attempt to use damaged or plugged equipment. See your local liquid propane gas dealer for repairs. After inspecting the propane hose shipped with the unit, connect the end with the female fitting on the hose to the male fitting on the on/off gas valve at the end of the hose. Tighten fittings using two wrenches. When connecting the regulator assembly to the tank valve, hand tighten the black QCC-1 nut clockwise. DO NOT use a wrench to tighten.
D Installation / Assembly 10 Propane Cylinder Enclosure WIDTH WIDTH cylinder. Cal Flame fireplaces do not have an enclosure for the propane If you build an enclosure for a propane gas cylinder, follow these recommended specifications and follow local codes. Ensure cylinder valves are always readily accessible. A door on the enclosure to gain access to the cylinder valve is acceptable, provided it is non-locking and can be opened without the use of tools.
11 This method requires at least two ventilation openings at cylinder valve level in the side wall, equally sized, spaced at 180 degrees (3.14 rad), and unobstructed. Make sure each opening has a total free area of not less then ½ square inch per pound (3.2 sq. cm/kg) of stored fuel capacity and not less then a total free area of 10 square inches (64.5 sq. cm). Ventilation openings need to be provided at floor level with a total free area of ½ inch per pound (3.2 sq.
Installation / Assembly 12 Natural Gas Ensure that the service supplying the fireplace is fitted with a conveniently positioned shut off valve with easy access. The shut off valve MUST NOT be inside the appliance! Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the fireplace is manufactured for. The installation of this appliance must conform with local codes or, in the absence of local codes, to the national fuel gas code, ANSI Z223.1a1998.
13 This procedure describes how to access the gas lines for installation. Gas installation should be performed by a qualified contractor. 1. Remove the burner from the hearth. It is not connected and will lift out easily. 2. Remove the right side refractory wall from the fireplace by removing one screw. 3. Connect the flex line to the burner. Fireplace Owner’s Manual LTR50001006, Rev. E www.calflamebbq.
Installation / Assembly 14 4. Slide the flex line and the black sparker wires into the gap in the hearth base. 5. Reach through the gap in the open right side and pull the flex line and black sparker wires. 6. Connect the black sparker wires to the valve as shown. 7. Connect the flex line from the burner to the gas valve as shown below. 8. Push the black gas line (for propane unites) or flex line (for NG units) under the fireplace.
15 10. Replace the right side refractory wall. 11. Unscrew the push button switch and insert the battery in the starter. Caution! Never place or store the propane tank under the hearth base! Fireplace Owner’s Manual LTR50001006, Rev. E www.calflamebbq.com Installation / Assembly 9. Connect the LP or NG gas source gas line to the gas valve as shown below.
Installation / Assembly 16 Fireplace Log Set Placement The log set, log grate and crushed lava rock are shipped together on applicable models. Remove the log set and un-pack all components. The logs are fragile -- use care when handling. Once the fireplace is in position, level and safely hooked up to the proper fuel supply, install the log grate over the plate burner. Place the lava rock around the flat burner plate. DO NOT place the lava rock on the burner plate as it will affect the flow of the flame.
17 Your fireplace is approved for elevations up to 4,500 feet in the US and Canada. When installing this appliance at an elevation above 4,500 feet in the US, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Reduce the input by 4% for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with your local gas utility.
Installation / Assembly 18 burn and as a general rule, the air shutter for propane installation should be completely open, and the air shutter for NG installation should be mostly closed. This can be adjusted later to create a clean and desired flame. 5. Refer to photo below for proper placement of parts.
Operation 19 Upon completing the gas line connection, a small amount of air will be in the lines. When the first lighting the burner, it will take a few seconds for the lines to purge themselves of this air. If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life . Once the purging is complete, the burner will light and operate as indicated in the instruction manual.
Operation 20 and replace any part of the control system and any gas control which has been under water. • Make sure the ignitor battery has been installed properly. Ignitor will not operate properly without a battery installed. Lighting Instructions for Automatic Starter 1. Remove protective storage cover and locate the manual gas control valve and igniter button on the fireplace. 2. Make sure fuel supply is properly connected and turned on at the source. 3.
21 NOTE The propane regulator in this appliance is equipped with a low flow protection device. Unless the propane cylinder valve is opened before the valve, the gas flow will be reduced resulting in a very small flame. To reset this device, shut off the valve, disconnect the hose from the cylinder to relieve the pressure, then close the propane cylinder valve. Follow the lighting procedure ensuring the propane cylinder valve is opened before the unit is. Fireplace Owner’s Manual LTR50001006, Rev. E www.
Cleaning and Maintenance 22 Cleaning and Maintenance Inspect the appliance before initial use. Clean the appliance at least annually and have it inspected by a qualified field service person. Periodically remove the logs and examine the burner. If the burner is dirty, clean it with a soft wire brush. Also examine the area around the burner air shutter. Remove any dirt or debris in this area. This will ensure long life and trouble-free operation.
23 Call 1-800-225-7727 for any replacement parts not listed below. Be sure to have model name and number available. Replacement parts shown below are listed first as complete assemblies with individual parts that can be ordered separately. Fiberglass firebox assembly 36” set of 5 pieces BBQ08210622 Left panel for 36” firebox, 22 7/8” x 20 7/8” BBQ08216023 Right panel for 36 firebox, 22 7/8” x 20 7/8” BBQ08210624 Back panel for 36” firebox, 28.25” x 34.
Specifications 24 Specifications Propane Gas Natural Gas 55,000 49,000 #43 (0.089) 1/8” (.125) Manifold Pressure 10” Water Column 7” Water Column Maximum Gas Supply Pressure 11” Water Column 14” Water Column Maximum Inlet Supply Pressure 13” Water Column 14” Water Column Regulator Pre-Set 11” Water Column Max . Input BTU/ Hr Orifice Size Fireplace Owner’s Manual www.calflamebbq.com LTR50001006, Rev.
25 All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery. LMS warrants fireplaces and associated hardware from deterioration, corrosion, and defects in material and workmanship for a period of one year from the original date of delivery, with the exception of plastic items, which are warranted for 90 days.
Limited Warranty 26 Warranty Limitations and Exclusions Grate and log set are not covered by this warranty. This warranty is void if the fireplace has been subject to negligence, alteration, misuse, repairs, dings, dents, scratches, or incorrect and / or prohibited applications, as specified in the owner’s manual. Gas lines must be installed by a licensed plumber only or local gas company agent.
or other custom fixtures or the necessity for crane removal. Any implied warranty shall have duration equal of the applicable warranty stated above. Natural stone: Rock, travertine, marble, etc. may be characterized by dry seams, pits, chips, cracks, and fossils that are often filled with grout during installation. These are normal imperfections and are not considered defects. Legal Remedies This limited warranty gives you specific legal rights.
Limited Warranty 28 Fireplace Owner’s Manual www.calflamebbq.com LTR50001006, Rev.
29 Limited Warranty Fireplace Owner’s Manual LTR50001006, Rev. E www.calflamebbq.
CONTACT INFORMATION For customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact: Cal Flame Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-225-7727 Fax: 1-909-629-3890 www.calflamebbq.com LTR50001006, Rev.
