LTR20091000, Rev.
Preparing for Your New Portable Spa Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . 24 Planning the Best Location . . . . . . . . . . . . . 2 Bather Load . . . . . . . . . . . . . . . . . . . . . . . . . 24 Preparing a Good Foundation . . . . . . . . . . . 2 Starting the Spa with Fresh Water . . . . . . 25 120 Volt Electrical Installation . . . . . . . . . . 3 Maintenance Schedule . . . . . . . . . . . . . . . .
1 Important Safety Instructions 104˚F (40˚C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes. READ AND FOLLOW ALL INSTRUCTIONS NOTE: A licensed electrician may be required to upgrade your standard receptacle and/or circuit breaker. High water temperatures have a high potential for causing fetal damage during pregnancy.
Preparing for Your New Portable Spa 2 Preparing for Your New Portable Spa Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your spa.
3 Always follow applicable local, state and federal codes and guidelines. Use only a dedicated electrical line with a 20 amp breaker. Cord-and-plug connections may not use a cord longer than 15 feet (4.6 m) and must be plugged into a dedicated 20 amp GFCI connection (NEC 680.42(A) (2)). Do not use extension cords! Always use a weatherproof-covered receptacle. All 120V spas must have a GFCI. This can be either a 20 amp GFCI receptacle or a 20 amp GFCI cord and plug kit as shown (CKIT110 - P/N ELE09700086).
Preparing for Your New Portable Spa 4 Spa Model GFCI Required Wires Required All 240V spas (except 6300 control boxes requiring high amperage (see below) One 50 amp GFCI Four #8 AWG copper wires Spas with the 6300 control box (when high amperage is selected on circuit board) One 60 amp GFCI Four #8 AWG copper wires Fitness 2400 spa with 5.5 kW heater One 50 amp GFCI Four #8 AWG copper wires Fitness 2400 spa with 11 kW heater and Fitness Pro 2500 spa SEE PAGES 6 AND 7 FOR INSTALLATION DIAGRAM.
5 The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the ON position. This causes the heater to shut off when any pump is running in high speed. To allow the heater to continue operating, dip switch #10 must be set to the OFF position. To ensure your spa functions properly, ensure the following steps are performed before starting your spa: • When installing the electrical system, use a 60 amp GFCI. Follow the GFCI wiring diagram on the next page.
Preparing for Your New Portable Spa 6 GFCI Wiring Diagram 2009 Portable Spa www.calspas.com LTR20091000, Rev.
7 Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa. This option may be purchased separately from your local distributor. Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal regulations. The electrical and gas installation must be performed by contractors and approved by a local building / electrical inspector. Failure to do so may void your warranty.
Preparing for Your New Portable Spa 8 2009 Portable Spa www.calspas.com LTR20091000, Rev.
9 Never fill your spa with soft water. Soft water makes it impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm the finish of the spa and void your warranty. 1. Once the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they did not loosen during shipment. 5.
Operating Your Spa 10 Operating Your Spa 5100, 6200 and 6300 Electronic Control Operation Initial Start up When first powered up, your spa will perform a self-diagnostic check and to into priming mode. The topside will display PR to indicate this. Priming mode will be active for less than five minutes. When the spa has finished priming, the heater will be activated and the water temperature will be maintained in standard mode. The spa will heat to 100°F (37.
11 Automatic Time outs Press the Jets button: These features will automatically turn themselves off during periods of continuous use: • Once to activate low speed pump. • Twice to activate high speed. • Three times to turn pump off. Light Press the Light button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the Light button and will turn on and off with the spa light.
Operating Your Spa 12 9800 Electronic Control Operation Initial Start up When first powered up, your spa will perform a self-diagnostic check and to into priming mode. The topside will display PR to indicate this. Priming mode will be active for less than five minutes. When the spa has finished priming, the heater will be activated and the water temperature will be maintained in standard mode. The spa will heat to 100°F (37.5°C) at start up until the set temperature is changed as described below.
13 Economy Mode: Economy mode heats the spa to the set temperature only during filter cycles. The “ECON” icon will display until the mode is changed. Pressing the “JETS 1” button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the “MODE/PROG” button will revert to economy mode immediately.
Operating Your Spa 14 Setting the Temperature Lock To activate the temperature lock: • Press the “UP” or “DOWN” button, “TIME”, “JETS 1”, then the “UP” button within three seconds. The panel will display “TEMP LOCK” when the set temperature is locked. To unlock the set temperature: • Press the “UP” or “DOWN” button, “TIME”, “JETS 1”, and then the “DOWN” button. Circulation Pump This is an optional feature.
15 Message Meaning No message 1) Spa temperature is unknown. on display Action Required 1) After pump has been running for 2 minutes temperature will be displayed. 2) Spa is in Economy or Sleep mode. 2) In Economy or Sleep mode, the pump may be off for hours outside a filter cycle. If you wish to see the current spa temperature, either switch to Standard mode or turn Jets1 on for at least two minutes. 3) Power has been cut off to the spa. 3) The control panel will be disabled until power returns.
Operating Your Spa 16 Message Meaning Action Required HH OHH Overheat protection (spa is shutdown). One sensor has detected 118˚F (48˚C) at the heater. DO NOT ENTER THE WATER! Pr When your spa is first actuated, it will go into priming mode. The priming mode will last for up to four minutes and then the spa will begin to heat and maintain the water temperature in the Standard mode. SF Safety Suction. Spa is shut down. The display will show SF when a vacuum switch closes.
17 Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counter-clockwise) will decrease the amount of water flow through the jet. Rotating the face of an adjustable jet to the right (clockwise) will increase the amount of water flow through the jet. (See example shown below.) Neck jets adjust in the opposite directions (counterclockwise to increase, clockwise to decrease).
Operating Your Spa 18 Adjustable Therapy System™ Pump On/Off This button allows the user to turn on and off the ATS™ seat pump. Press this button once to turn the pump on. Once on, the green LED light on the control panel will illuminate, indicating that the system is operational. To turn off the pump, press the “PUMP ON/OFF” button a second time. Note: The pump must be on prior to operating any other features of this system.
19 Operating Your Spa LED Perimeter Lighting Press the LIGHT button on the topside control panel to turn the spa light on. If your spa has perimeter LED lights, they will also light up at the same time as the spa light. The perimeter lights operate in three three modes: 1.
Clear Water Plan Contents of this section: Testing and Adjusting Spa Water Sanitation Filtration Bather Load Starting the Spa with Fresh Water Maintenance Schedule Cal Zone Quest Ozonator Cal Clarity Bromine Generator Troubleshooting Water Clarity Problems This section is intended for new spa owners with no experience with water chemistry. Everyone’s experience with maintaining water quality is different, but there are some general concepts you need to know.
21 You have two types of testing methods to choose from: • The reagent test kit is a method which provides a high level of accuracy. It is available in either liquid or tablet form. • Test strips are a convenient testing method commonly used by spa owners. Balancing the Total Alkalinity Balancing the Calcium Hardness Total alkalinity (TA) is the measure of the total levels of carbonates, bicarbonates, hydroxides, and other alkaline substances in the water. TA can be considered a “pH buffer”.
Clear Water Plan 22 Sanitation After you fill your spa, you need to decide which chemical sanitizer you wish to use. Consult your Cal Spas dealer for the right decision with regards to your lifestyle and spa usage. We recommend either bromine or chlorine as your sanitizer. Both work well when maintained regularly. DO NOT use trichlor. Trichlor is very acidic and the hot temperature of the spa causes it to dissolve too quickly. It will cause damage to your spa and will void your warranty.
23 Ideal Range (ppm) Minimum Maximum Without ozonator 3.0 5.0 With ozonator 2.0 4.0 Without ozonator 6.7 11.0 With ozonator 5.7 10.0 Clear Water Plan Testing For: Chemicals To Use: To Raise To Lower Chlorine level Chlorinating Granules Bromine level Go Brom Note: The Cal Clarity bromine generator requires different water chemistry tests. See page 27 for instructions on its use. Shocking the Water In addition to using a chemical sanitizer, you will periodically need to shock the water.
Clear Water Plan 24 Filter Cleaning The filter is the part of your spa that removes the debris from the water and needs to be cleaned on a regular basis to maximize your spa’s filtering performance and heating efficiency. In addition to spraying off the filter weekly to remove surface debris, your filter should be deep cleaned periodically to dissolve scale and particles that get lodged deep within the filter fibers and impede the filtration process.
25 This applies to all spa owners EXCEPT those with 3. Fill the spa to the proper water level with normal the Cal Clarity bromine generator. See instructions tap water. (Do not use soft water.) on page page 27 for bromine generator operating 4. Use test strip and balance the spa water. instructions and spa filling procedures. • Adjust total alkalinity (acceptable range is We recommend you use Cal Spas chemicals only. 80-120ppm).
Clear Water Plan 26 Maintenance Schedule Each time you refill the spa Follow the section “Starting the Spa with Fresh Water”. Prior to each use Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary. Once a week Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary. Once a month Deep clean your spa’s filter.
27 Cal Zone Quest Ozonator This plan and its chemical dosages are intended for spas equipped with the optional Cal Zone Quest 1000 / 2000 Ozonator or Del Zone Eclipse Ozonator. The chemical references are designed for Cal Spas chemicals only. Start Up 1. Follow the spa start up procedures for chlorine Clear Water Plan. 2. Set the spa’s filtration time for “F-4”. This activates the ozonator and produces the ozone gas. Note: Filtration time may need to be increased with heavy bather load.
28 Clear Water Plan Start Up 1. Clean surface of spa with Cal Spas “Multi-Purpose Cleaner”. 2. Apply a protective coat of Cal Spas “Fast Sheen” to the acrylic surface. 3. Fill spa to proper water level with normal tap water. Do not use soft water. 4. Use a test strip and balance the spa water: • Adjust total alkalinity (acceptable range is 80 to 120 ppm), • Adjust pH if necessary (between 7.2 to 7.8). 5. Pour in 16 oz. of Cal Spas “Metal Protector” in the center of spa. 6.
29 Problem Cloudy Water Probable Causes Possible Solutions • Dirty filter • Clean filter • Excessive oils / organic matter • Shock spa with sanitizer • Improper sanitization • Add sanitizer • Suspended particles / organic matter • Adjust pH and/or alkalinity to recommended range • Overused or old water • Run jet pump and clean filter • Drain and refill the spa • Excessive organics in water • Shock spa with sanitizer • Improper sanitization • Add sanitizer • Low pH • Adju
Cleaning and Maintenance 30 Cleaning and Maintenance Removing and Reseating the Pillows You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows. Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes. Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs back into the holes.
31 Cleaning and Maintenance Draining Your Portable Spa Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa. 1. Turn off the power at the breaker. 2. Remove all filters. If your drain valve is mounted on the side of the spa cabinet as shown at right, proceed to step 5. If your drain valve is located inside the spa cabinet: 3. Using a Phillips screwdriver, remove the screws to the access panel and open it. 4.
Cleaning and Maintenance 32 Winterizing (Cold Climate Draining) In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always have your spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will help reduce the risk of freezing in your spa and your spa’s equipment. Warning: If you find the need to drain your spa, please be aware of the potential of freezing in your spas equipment and plumbing.
33 Cal Spas™ All-Purpose Cleaner is an essential part of maintaining your spa’s finish. Through normal use, the spa’s finish can accumulate dirt, oil, and calcium causing a rough feel and unsightly scum lines. Cal Spas™ All-Purpose Cleaner is a low detergent, nonabrasive cleaner specifically formulated to clean the spa without damaging its acrylic finish. The most effective solution to minimize cleaning time is prevention.
Using the Entertainment System 34 Using the Entertainment System Some spas may be equipped with audio/visual entertainment options. Several options are available and include marine grade CD players, DVD players, and an iPod® docking station. Each spa equipped with an audio/visual system is delivered with the manufacturer’s operating instructions in a clear plastic bag. The instructions contained in this manual describe only basic functions.
35 You can play CDs with any of the media systems (Sony or Aeware). 1. Insert a disc in the disc drive as described above. The player will identify the type of disc and begin playing it. 2. Use either the remote control or the buttons on the faceplate to start and stop the player and to jump to selections. 3. To remove the disc, press the EJECT button. Raising and Lowering the 20” TV Press the TV button on the auxiliary control panel to raise and lower the TV monitor.
Using the Entertainment System 36 Programming the Universal Remote Control The Cal Spas universal remote has been pre-programmed to function with the entertainment system the spa has been configured with. However, in case you need to reprogram the remote, use the device list below for the programming code. 1. Turn on the device (TV, CD player, DVD player) with the manufacturer’s remote control. 2. Press the button on the remote for the device you want to program (TV, CD, DVD, etc.) 3.
37 Appendix Appendix Replacement Parts Jets CXLW 6.5” LargeStorm Standard gray PLU21703421 Stainless steel PLU21703622 Jets mfw 3” Micro Flow Standard gray PLU21703432 Stainless steel PLU21703631 MJLW 6.5” Large Shower Storm Standard gray PLU21703422 CXW 5.5” Storm Stainless steel PLU21703633 Standard gray PLU21703425 Stainless steel PLU21703624 MJW 5.5” Shower Storm ED 2.25” Euro Directional 6 spoke face PLU21703662 Standard gray PLU21703423 Stainless steel PLU21703625 ELE 2.
38 Appendix Jets Valves PSD 4” Polystorm Directional 1” LED Diverter Valve with Swoosh Logo 6 spoke face PLU21703661 PLU21300450 PSR 5.25” Power Storm Rifle 6 spoke face PLU21703666 2” LED Diverter Valve with Swoosh Logo PLU21300460 2” Diverter Valve Silver Handle with Dark Gray Cap and Wall fitting PST 5.25” Power Storm Twister 6 spoke face PLU21703665 PLU21300480 1” Diverter Valve Silver Handle with Dark Gray Cap and Wall Fitting PLU21300470 SFW 5.
39 Pillows Cover Lifts Appendix Cover Lift Adjustable (Top Mount) Cascade (Logo) ACC01400910 ACC01600117 Hand Rails Infinity Swivel Hand Rail (Black) ACC01400940 FIX12400002 Swivel Hand Rail (Chrome) Neck FIX12400003 ACC01400950 Waterfalls Bump Cascade Waterfall ACC01400866 PLU21800820 Drains Main Drain, Super Hi Flo Suction 2” Silver Filter Waterfall PLU21800830 PLU21400132 Hi Flow Suction Silver 1 1/2” Vertical Waterfall PLU21800840 PLU21400065 Bottom Drain Star Suction Cover PLU214
40 Appendix Filters Filter Cartridge, 50 Sq Ft, Anti-Bacterial FIL11100201 LED Lights Small Controller Daisy Chain LIT16100179 Ozone Cartridges Cal Zone Quest 2000 Replacement Cartridge OZO18100020 Cal Zone Quest 1000 Replacement Cartridge Lights Light Assembly Complete LIT16000150 Light Mini 2” Diameter LIT16000151 2’ Daisy Chain Jumper LIT16100183 Overmold Adapter for Small Controller LIT16100209 Quad LED Daisy Chain Assembly LIT16100211 Dual LED Daisy Chain Assembly LIT16100212 Walfitting, Clear
41 Covers A515/A526/A534 Classic Series 84” X 64” Standard Rust ACC01200460 CA-36/CBA-36/CD-46/CM-47/ CA-50/CBA-50/CBA-64/CA-65 Standard Gray ACC01200461 Standard Rust ACC01200420 Standard Slate ACC01200464 Standard Gray ACC01200421 Standard Palomino ACC01200466 Standard Slate ACC01200422 Deluxe Rust ACU02200500 Standard Palomino ACC01200423 Deluxe Gray ACU02200501 Deluxe Rust ACU02200260 Deluxe Slate ACU02200502 Deluxe Gray ACU02200261 ACU02200499 Deluxe Slate ACU02200266 D
Appendix 42 CN-48/CN-63 93” x 130” CV-34 84” X 93” Standard Rust ACC01200450 Standard Rust ACC01200462 Standard Gray ACC01200451 Standard Gray ACC01200463 Standard Slate ACC01200452 Standard Slate ACC01200465 Standard Palomino ACC01200454 Standard Palomino ACC01200467 Deluxe Rust ACU02200290 Deluxe Rust ACU02200510 Deluxe Gray ACU02200291 Deluxe Gray ACU02200511 Deluxe Slate ACU02200295 Deluxe Slate ACU02200512 Deluxe Palomino ACU02200289 Deluxe Palomino ACU02200509 Cus
43 Deluxe Rust ACU02200250 Deluxe Gray ACU02200251 Standard Rust Deluxe Slate ACU02200256 Standard Gray Deluxe Palomino ACU02200257 Standard Slate Deluxe Teal ACU02200252 Standard Palomino Deluxe Navy ACU02200253 Deluxe Rust Deluxe Hunter ACU02200254 FII515B 78” ROUND Deluxe Gray Deluxe Slate FII830/FII845 93” x 93” Deluxe Palomino Standard Rust ACC01200420 Deluxe Teal Standard Gray ACC01200421 Deluxe Navy Standard Slate ACC01200422 Deluxe Hunter Standard Palomino ACC0120
Appendix 44 Victory Xtreme Series VX901 VX834B/L, VX848B/L, VX860B/L 72” x 72” 93” x 93” Standard Rust ACC01200420 ACC01200421 Standard Rust ACC01200566 Standard Gray Standard Gray ACC01200567 Standard Slate ACC01200422 Standard Slate ACC01200568 Standard Palomino ACC01200423 Standard Palomino ACC01200559 Deluxe Rust ACU02200260 Deluxe Gray ACU02200261 Deluxe Slate ACU02200266 ACU02200267 FX624B 76” x 84” Standard Rust ACC01200406 Deluxe Palomino Standard Gray ACC01200407 Cu
45 IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise.
Appendix 46 Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do. 2009 Portable Spa www.calspas.com LTR20091000, Rev.
47 2009 Warranty This limited warranty is effective for portable spas manufactured after November 24, 2008. All Cal Spas portable spas are warranted to be free from defects in material and workmanship at the time if delivery. This warranty becomes valid at time of purchase and ends either by specified time-frame listed above, owner-transfer, relocation, or installation of any component other than by manufacturer.
Appendix 48 given to the LMS Customer Relations Department within 30 days of the reported failure. There will be no charge for parts or labor on a covered item. However, the LMS Service Agent may assess a reasonable travel or mileage charge per service call, which may include diagnostic time. If LMS determines that repair of a covered item is not feasible, LMS reserves the right to replace the defective merchandise with merchandise equivalent or equal in value to the original merchandise.
49 Appendix Cal Spas™ Chemicals 2009 Portable Spa LTR20091000, Rev. A www.calspas.
Locating the product serial number The serial number of your spa is located on a metal plate attached to the lower right front panel of the spa.You will need this number to properly register your spa and activate coverage. Write this information in the space provided below.
