LTR20081000, Rev.
Read This First! Chemical Descriptions . . . . . . . . . . . . . . . . . . . 23 Important Safety Instructions . . . . . . . . . . . . . . 1 Traditional Chemical Start Up . . . . . . . . . . . . . 25 Basic Spa Information . . . . . . . . . . . . . . . . . . . . 1 Bromine Clear Water Plan . . . . . . . . . . . . . . . . 25 Chlorine Clear Water Plan . . . . . . . . . . . . . . . .
Read This First! Read This First! Important Safety Instructions When installing and using this electrical equipment, always follow basic safety precautions. Following these instructions will help make your first spa session a pleasurable one. READ AND FOLLOW ALL INSTRUCTIONS NOTE: A licensed electrician may be required to upgrade your standard receptacle and/or circuit breaker. DANGER -- RISK OF ACCIDENTAL DROWNING: Do not allow children to be in or around a spa unless a responsible adult supervises them.
Read This First! jets, which will relax even the tightest muscles. In addition to the water pressure, you can add air into the spa water with air venturi handles located seat-side that increase the intensity of your massage. The filtering of this spa is very important. It will minimize cleaning time and the amount of chemicals needed to keep your spa water balanced. The two daily preprogrammed filter cycles of two hours in duration can be increased to six hour cycles if the need arises.
Preparing for Your New Portable Spa Preparing for Your New Portable Spa Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your spa.
Preparing for Your New Portable Spa 120 Volt Electrical Installation 240 Volt Electrical Installation Always follow applicable local, state and federal codes and guidelines. All 240V spas must be permanently connected (hardwired) to the power supply. These instructions describe the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury. Use only a dedicated electrical line with a 20 amp breaker.
Preparing for Your New Portable Spa Spa Model All 240V spas (except 6300 control boxes requiring high amperage - see below) GFCI Required Wires Required One 50 amp GFCI Four #8 AWG copper wires Spas with the 6300 control box (when high One 60 amp GFCI amperage is selected on circuit board) Four #8 AWG copper wires SEE CONFIGURATION INSTRUCTIONS ON PAGE 6. Ultimate Fitness Spas: Fitness 2400 spa with 5.
Preparing for Your New Portable Spa Configuring the 6300 Control System The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the ON position. This causes the heater to shut off when any pump is running in high speed. To allow the heater to continue operating, dip switch #10 must be set to the OFF position.
Preparing for Your New Portable Spa GFCI Wiring Diagram 2008 Portable Spa Owner’s Manual LTR20081000, Rev.
Preparing for Your New Portable Spa Gas Heater Hook up Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa. This option may be purchased separately from your local distributor. Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal regulations. The electrical and gas installation must be performed by contractors and approved by a local building / electrical inspector.
Preparing for Your New Portable Spa 2008 Portable Spa Owner’s Manual LTR20081000, Rev.
Preparing for Your New Portable Spa Filling and Powering Up Your Portable Spa Never fill your spa with soft water. Soft water makes it impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm the finish of the spa and void your warranty. 1. Once the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa.
Operating Your Spa Operating Your Spa 5100, 6200 and 6300 Electronic Control Operation Initial Start up When first powered up, it will automatically revert to Priming mode. A Pr on the topside display will indicate this. Priming mode will be active for less than five minutes at which time the heater will be activated and the water temperature will be maintained in Standard mode. The spa will heat to 100°F (37.5°C) at start up until the set temperature is changed as described below.
Operating Your Spa Light • Low speed pump After 4 hours Press the Light button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the Light button and will turn on and off with the spa light.
Operating Your Spa HL A difference in readings between temperature sensors has been detected indicating a possible water flow problem. Make sure spa is filled to proper level and that pumps are primed (water is flowing). Also check to make sure filter cartridges are clean. If message does not reset, call your dealer or service organization. LF This will display on the 5th occurrence of the HL message in 24 hours indicating a persistent flow problem.
Operating Your Spa 9800 Electronic Control Operation When first powered up, the 9800 electronic system will perform a self-diagnostic check and then it will automatically heat to and maintain a temperature of 100°F (37.5°C) until you change the set temperature as listed in the “Temperature Adjustment” section below. These instructions will describe features and options that your particular spa may not be equipped with.
Operating Your Spa Jets 2 Preset Filter Cycles Press the “JETS 2” button once to turn pump 2 on or off and to shift between low and high speeds if it is a twospeed pump. If left running, the pump will turn off after 15 minutes. There are two filter cycles per day. The start and end times of each cycle are programmable. To program, set the time as instructed above, then press “MODE/PROG” to advance to the next setting (or to exit after the last setting).
Operating Your Spa Periodic Reminder Messages Press the “Mode” button to reset a displayed reminder. Message Frequency Action Required rPH Every 7 days Test and adjust chemical levels per manufacturer’s instructions. rSA Every 7 days Test and adjust chemical levels per manufacturer’s instructions. rCL Every 30 days Remove, clean, and reinstall filter per manufacturer’s instructions. rtg Every 30 days Test and reset GFCI per manufacturer’s instructions.
Operating Your Spa Message Meaning Action Required LF Persistent low flow problems. Follow action required for HFL message. Heating capacity of (Displays on the fifth occurrence of the spa will not reset automatically; you may press any button the HFL message within 24 hours.) to reset. Heater is shut down, but other spa functions continue to run normally. dr Inadequate heater. dry Inadequate water detected Follow action required for dr message. Spa will not in heater.
Operating Your Spa Auxiliary Control Operation The auxiliary control option is available with the 9800 controls only. It is a small panel with four buttons that control certain spa functions, such as primary or additional jets, TV, or lights. It conveniently puts the control of several spa functions at your fingertips without having to get up. For operation, see the previous section, “9800 Electric Control Operation”.
Operating Your Spa Adjustable Jets Diverter Knobs Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counterclockwise) will decrease the amount of water flow through the jet. Rotating the face of an adjustable jet to the right (clockwise) will increase the amount of water flow through the jet. (See example shown below.) Diverter knobs are 1” and 2” knobs located around the top of your spa.
Operating Your Spa Adjustable Therapy System™ Pump On/Off This button allows the user to turn on and off the ATS™ seat pump. Press this button once to turn the pump on. Once on, the green LED light on the control panel will illuminate, indicating that the system is operational. To turn off the pump, press the “PUMP ON/OFF” button a second time. Note: The pump must be on prior to operating any other features of this system. Pulse Mode This button allows the user to turn the ATS™ massage control on and off.
Water Quality Maintenance Water Quality Maintenance Cal Spas Clear Water Plan Great spa water is easily achieved when the right chemicals and / or systems are used and the Cal Spas Clear Water Plan is implemented. The key to clean, clear, and safe water is to fully understand how spa water reacts to users, system operation and chemical use. The Clear Water Plan will help give you that understanding.
Water Quality Maintenance Bather Load “Bather Load” is the term used to describe the number of people using a spa, combined with the length of usage, and the frequency of usage. All these factors have a great effect on the spa water. The higher the bather load, the more chemicals need to be added and a longer filtration time will be needed. All versions of the Cal Spas Clear Water Plan are designed for spas with average bather load.
Water Quality Maintenance Chemical Descriptions The following descriptions and recommendations are intended for use with Cal Spas chemicals only. Many of these chemicals will be used with alternative sanitation systems as well. For use with any Clear Water Plan Oxidizer Shock Destroys ammonia, organic contaminants, and odor causing wastes in spa water. Ph / Alkalinity Up Raises pH and alkalinity levels in spa water. Iron Out Helps prevent metals in water from staining spa. Use during start up.
Water Quality Maintenance For use with the chlorine Clear Water Plan Chlorinating Granules Quick acting sanitizer / disinfectant for spa water. Test Strips – Chlorine Provides accurate spa water testing for bromine, pH, and total Alkalinity. For use with the bromine Clear Water Plan Test Strips -- Bromine Provides accurate spa water testing for bromine, pH, and total alkalinity. Go Brom Establishes a bromide reserve in spa water. Use during start up.
Water Quality Maintenance Traditional Chemical Start Up Bromine Clear Water Plan Prior to filling a spa for the first time, or after a routine draining, you will want to follow this start-up plan to extend water life and performance. If you are following either the Bromine or Chlorine Clear Water Plans, you will notice that both start-up processes are the same with the exception of Step 7. As with all chemical dosages listed in these Clear Water Plans, start-up dosages are intended for 500-gallon spas.
Water Quality Maintenance Chlorine Clear Water Plan 5. Place your extra clean filter cartridge back into the spa. This plan and its chemical dosages are intended for Cal Spas chemicals only. Most chemical manufacturers use different chemical formulas and strengths. Only Cal Spas chemicals are specially formulated to provide chemical balance at lower dosages. Always read and follow printed instructions on chemical bottles and packages. 6. Vacuum debris from the bottom of your spa with the spa vacuum.
Water Quality Maintenance 5. Place your extra clean filter cartridge back into the spa. 6. Vacuum debris from the bottom of your spa with the spa vacuum. Day Two (Friday) 1. Test spa water using chlorine test strips. • Adjust total alkalinity, then the pH if needed. • Add 1 tablespoon of chlorine granules (if needed). 3. Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run spa for 15 minutes with cover off. 4. Replace cover. 2.
Water Quality Maintenance 12. Use sodium bromide test strips (not bromine) and adjust sodium bromide level to 7.4 to 8.2 (equates to 1700 to 2500 ppm TDS level). 13. Add 2 oz of Cal Spas “Oxidizer Shock” to help burn out impurities in fill water. 14. Turn the dial on the bromine generator clockwise until the LED display reads 10. 15. This will initiate the build up of a bromine bank. 16. Set the filtration cycle to “continuous” (F-C) for the first 24 hours. 3.
Cleaning and Maintenance Cleaning and Maintenance Removing and Reseating the Pillows You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows. Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes. Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs back into the holes.
Cleaning and Maintenance Draining Your Portable Spa Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa. 1. Turn off the power at the breaker. 2. Remove all filters. If your drain valve is mounted on the side of the spa cabinet as shown at right, proceed to step 5. If your drain valve is located inside the spa cabinet: 3. Using a Phillips screwdriver, remove the screws to the access panel and open it. 4.
Cleaning and Maintenance 2. Remove the filter baskets and filters. All-Purpose Cleaner (Spa Finish cleaning) 3. Drain your spa completely as described in the instructions above. Cal Spas™ All-Purpose Cleaner is an essential part of maintaining your spa’s finish. Through normal use, the spa’s finish can accumulate dirt, oil, and calcium causing a rough feel and unsightly scum lines.
Cleaning and Maintenance based wax that is specifically formulated to protect the spa’s finish from the chemicals and minerals associated with normal spa use. The most effective solution to minimize cleaning time is prevention. When the following steps are followed, the spa’s finish will actually start to resist most of the elements that cause calcium build-up and make scum line clean-up easier. the flow of water goes through the filter, dirt and debris is removed and accumulated in the filter cartridge.
Using the Entertainment System Using the Entertainment System Some spas may be equipped with audio/visual entertainment options. Several options are available and include marine grade CD players, DVD players, and an iPod® docking station. Each spa equipped with an audio/visual system is delivered with the manufacturer’s operating instructions in a clear plastic bag. Listening to the Radio The instructions contained in this manual describe only basic functions.
Using the Entertainment System Playing a CD You can play CDs with any of the media systems (Sony or Aeware). 1. Insert a disc in the disc drive as described above. The player will identify the type of disc and begin playing it. 2. Use either the remote control or the buttons on the faceplate to start and stop the player and to jump to selections. 3. To remove the disc, press the EJECT button.
Using the Entertainment System To navigate the DVD menu on the TV screen, press the TRACK UP or TRACK DOWN buttons on the Aeware DVD player (not the remote control). Each time you press one of these buttons, the pointer on the TV screen will move from one selection to the next. • To confirm a selection, press the ENTER button on the DVD player. • To play the movie, select the PLAY MOVIE feature on the DVD menu, or press the PLAY button on the remote control.
Using the Entertainment System Programming the Universal Remote Control The Cal Spas universal remote has been pre-programmed to function with the entertainment system the spa has been configured with. However, in case you need to reprogram the remote, use the device list below for the programming code. 1. Turn on the device (TV, CD player, DVD player) with the manufacturer’s remote control. 2. Press the button on the remote for the device you want to program (TV, CD, DVD, etc.
Appendix Appendix Replacement Parts CXLW 6.5” POWER STORM JET DIRECTIONAL Standard gray PLU21703421 Stainless steel PLU21703622 CXW 5.5”. POWER STORM JET, DIRECTIONAL Standard gray PLU21703425 Stainless steel PLU21703624 E / EW / EP / EPW INTERNAL CLUSTER STORM, PULSATOR, EURO Standard gray PLU21703420 Stainless steel PLU21703621 MFLW / MFW 4.25”, STORM JET, MAXI FLOW W/ DRK EYEBALL Standard gray PLU21703430 Stainless steel PLU21703630 2008 Portable Spa Owner’s Manual LTR20081000, Rev.
Appendix MNW 2.5”, NECK JET, QUAD BLASTER Standard gray PLU21703427 Stainless steel PLU21703628 MSRW / MFS 3”, STORM JET, MICRO SWIRL W/DRK EYEBALL Standard gray PLU21703433 Stainless steel PLU21703632 SFW 5.5”, POWER STORM JET, SURE-FLO SXW 5.5”, POWER STORM JET, SWIRLEY Standard gray PLU21703424 Stainless steel PLU21703623 TW 4.
Appendix Valves PLU21300052 DIVERTER VALVE 1” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE) PLU21300062 DIVERTER VALVE 2” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE) PLU21700378 VENT, 1” AIR CONTROL SILVER, TEARDROP (2 TONE) PLU21700637 AROMATHERAPY CHAMBER AND CAP Pillows ACC01400884 QUAD BLASTER PILLOW ACC01400874 NECK JET/ BLASTER PILLOW ACC01400864 STD PILLOW, #965 RECTANGULAR ACC01400886 PILLOW, VX ACC01400479 PILLOW, FLOATING, GREY ACC01400481 BOOSTER SEAT, GREY Drains PLU21400132 MAIN DR
Appendix Filters FIL11100190 FILTER CARTRIDGE, 50 SQ FT. ANTI-BACTERIAL RED FIL11100191 FILTER CARTRIDGE, 75 SQ FT. ANTI-BACTERIAL WHITE FIL11100193 FILTER CARTRIDGE, 35 SQ FT. ANTI-BACTERIAL WHITE FIL11100125 FILTER CARTRIDGE CAL 75 SQ FT 10 1/16 X 15 1/6 (REMOTE EQUIPMENT) FIL11703200 FILTER CARTRIDGE 75 SQ FT ANTI-BACTERIAL SCREW-IN FIL11100200 FILTER CARTRIDGE, 50 SQ FT. ANTI-BACTERIAL WHITE, SCREW-IN Pumps PUM22000951 PUMP, 5.0 HP 2 SP SWITCHLESS, DBL SEAL 240V PUM22000941 PUMP 6.
Appendix Covers Avalon Series Classic / Legacy Series A515/A526/A534 - 84 x 64 CLASSIC / LEGACY ATLANTIC, BEL AIR, MALIBU - 93 x 93 Standard Rust ACC01200460 Standard Rust ACC01200420 Standard Gray ACC01200461 Standard Gray ACC01200421 Standard Slate ACC01200464 Standard Slate ACC01200422 Standard Palomino ACC01200466 Standard Palomino ACC01200423 Deluxe Rust ACU02200500 Deluxe Rust ACU02200260 Deluxe Gray ACU02200501 Deluxe Gray ACU02200261 Deluxe Slate ACU02200502 Deluxe Slat
Appendix CLASSIC/LEGACY NEWPORTER - 93 x 130 Deluxe Slate ACU02200512 Standard Rust ACC01200450 Deluxe Palomino ACU02200509 Standard Gray ACC01200451 Custom Teal ACU02200513 Standard Slate ACC01200452 Custom Navy ACU02200514 Standard Palomino ACC01200454 Custom Hunter ACU02200515 Deluxe Rust ACU02200290 Deluxe Gray ACU02200291 Deluxe Slate ACU02200295 Deluxe Palomino ACU02200289 DIJ-401 - 93” ROUND Custom Teal ACU02200296 Deluxe Rust Custom Navy ACU02200297 Deluxe Gray ACU0
Appendix DIJ-405 - 93 x 130 FP4700 - 96 x 202 Deluxe Rust ACU02200540 Deluxe Rust ACU02200407 Deluxe Gray ACU02200541 Deluxe Gray ACU02200408 Deluxe Slate ACU02200542 Deluxe Slate ACU02200409 Deluxe Palomino ACU02200543 Deluxe Palomino ACU02200410 Deluxe Teal ACU02200544 Custom Teal ACU02200411 Deluxe Navy ACU02200545 Custom Navy ACU02200412 Deluxe Hunter ACU02200546 Custom Hunter ACU02200413 Family Series DIJ-406 - 80 x 120 Deluxe Rust ACU02200340 Deluxe Gray ACU02200341
Appendix FII730B/L, FII745B/L - 84 x 84 Custom Navy ACU02200373 Custom Hunter ACU02200374 Standard Rust ACC01200410 Standard Gray ACC01200411 Standard Slate ACC01200412 VX724L - 84 x 78 Standard Palomino ACC01200419 Standard Rust ACC01200520 Deluxe Rust ACU02200250 Standard Gray ACC01200521 Deluxe Gray ACU02200251 Standard Slate ACC01200522 Deluxe Slate ACU02200256 Standard Palomino ACC01200523 Deluxe Palomino ACU02200257 Deluxe Teal ACU02200252 VX726B/L, VX740L - 84 x 84 De
Appendix Keeping Fit with your Spa IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise.
Appendix Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do. Page 46 2008 Portable Spa Owner’s Manual LTR20081000, Rev.
Appendix Cal Spas™ Chemicals 2008 Portable Spa Owner’s Manual LTR20081000, Rev.
U.S. and Canada Portable Spas 2008 Warranty This limited warranty is effective for portable spas manufactured after January 14, 2008 Spa Shell / Structural LMS warrants against the loss of water through the spa shell due to defects in materials and/or workmanship for a period of 10 years from the original date of purchase.
Appendix See your Cal Spas™ dealer for a copy of the applicable warranty, details, and any questions you may have regarding the warranty coverage on your spa. Warranty Specifics • Five Year Cabinet Warranty: Cabinet surface peeling, blistering, fading, or delamination are specifically excluded from this warranty. • One Year Spa Cover Warranty: Spa covers are warranted for one year by manufacturer unless otherwise specified.
Locating the product serial number The serial number of your spa is located on a metal plate attached to the lower right front panel of the spa.You will need this number to properly register your spa and activate coverage. Write this information in the space provided below.
