Product Overview

ManualsBrandsCaleffi ManualsHeating Supplies165 HydroMixer Dual Line w/ UPS15-58FC 3 Speed Pump on Left

HydroMixer

™

direct distribution unit

for heating systems

165 series

Function

The 165 series HydroMixer

provides high temperature flow direct

to secondary heating circuits, complete with onboard three-speed

or variable-speed pump, supply and return temperature gauges,

secondary circuit shut-off ball valves and pre-formed insulation shell.

Versions are available with either the three-speed Grundfos UPS

15-58 pump or the variable-speed Alpha 25-55U pump.

The unit can be ordered with supply flow and pump on the right or

left side, and the unit is field reversible to accommodate changing

installation requirements. The adjustable differential pressure by-pass

valve, code 519600 and wall bracket code 165001 are optional. The

unit comes with male union connections which require separately

purchased, 1 inch sweat or HPT, top outlet or bottom inlet fitting kits.

Product Range

Code 165600A Direct distribution unit with Grundfos UPS 15-58 pump on right side...............................................connections 1” sweat or NPT union*

Code 165610A Direct distribution unit with Grundfos UPS 15-58 pump on left side.................................................connections 1” sweat or NPT union*

Code 165602A Direct distribution unit with Grundfos Alpha 25-55U pump on right side...........................................connections 1” sweat or NPT union*

Code 165612A Direct distribution unit with Grundfos Alpha 25-55U pump on left side............................................connections 1” sweat or NPT union*

*Fitting sets sold separately

CALEFFI

Technical Characteristics

Materials

Connecting pipes

Material: steel

Check valve

Body: brass

Shutter: PPAG40

Shut-off ball valves

Body: brass

Performance

Suitable fluids: water, glycol solutions

Max. percentage of glycol: 30%

Max. working pressure: 145 psi (10 bar)

Max. working temperature: 212°F (100°C)

Connections: male union threads

- top outlets: 1-1/4” male straight

- bottom inlets: 1-1/2” male straight

- inlet/outlet center distance: 5 inches (125 mm)

Pump

Three-speed pump: Grundfos: UPS 15-58-130;

Variable-speed pump: Grundfos: ALPHA 25-55U;

Body material: cast iron

Power supply: 115 V 50/60 Hz

Protection class: Class F

Pump center distance: 5-1/8” (130 mm)

Pump connections: 1 1/2” male straight

Temperature gauges

Dual scale: 32 –176°F (0 – 80°C)

Technical specification of insulation

Material: EPP

Thickness: 1-1/8” (30 mm)

Density: 3 lb/ft

(45 kg/m

)

Working temperature range: 25 – 250°F (-5 – 120°C)

Thermal conductivity: 0.256 BTU·in/hr·ft

· °F(0.037 W/m·K)

at 50°F (10°C)

Fire resistance (UL94): class HBF

Adjustable Differential by-pass valve code 519006 (optional)

Body: brass

Valve plug: EPDM

Spring: stainless steel

Seals: EPDM

Max. working pressure: 145 psi (10 bar)

Max. working temperature: 212°F (100°C)

By-pass differential pressure setting range: 0.3 – 4.3 psi (2 – 30 kPa)

Connections: 1” male x 1” male (straight)

Wall bracket code 165001 (optional)

Material: stainless steel

ACCREDITED

ISO 9001 No. 0003

ISO 9001 FM 21654

01237/13 NA

Summary of content (6 pages)

PAGE 1
HydroMixer™ direct distribution unit for heating systems CALEFFI 165 series ACCREDITED ISO 9001 FM 21654 ISO 9001 No. 0003 01237/13 NA Function The 165 series HydroMixerTM provides high temperature flow direct to secondary heating circuits, complete with onboard three-speed or variable-speed pump, supply and return temperature gauges, secondary circuit shut-off ball valves and pre-formed insulation shell.
PAGE 2
Dimensions E C F F A B B H F A A B B A B C 1 1/4” 11/2” 5” G E D F 141/4” 9 3/4” 2 7/8” G H Weight(lb) 10” 3 3/16” 21 Code 165600A Description Dual line with 15-58 pump on right 165610A Dual line with 15-58 pump on left 165602A Dual line with Alpha pump on right 165612A Dual line with Alpha pump on left 5 SYSTEM SUPPLY SYSTEM RETURN 2 20 70 0 5 G Hydraulic diagram SYSTEM RETURN SYSTEM SUPPLY 35 35 100 4 H D D A E C F 140 30 180 60 80 20 100 70 0
PAGE 3
Hydraulic characteristic of code 519006 Differential pressure by-pass valve Wall bracket 165001 Wall mounting bracket for 165 series units. Stainless steel. Bracket installation The mounting bracket for wall placement must be attached with dowels, using the special holes in the base. ∆p (kPa) (psi) 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 11.6 10.9 10.1 9.4 8.7 8 7.2 6.5 5.8 5 4.3 3.6 2.9 2.2 1.4 .7 0 Calibration positions 3.0 2.5 2.0 1.5 1.0 0.5 0.2 0 .05 .11 .16 .22 2.5 3.5 .27 .
PAGE 4
Reversible left-right The group is assembled at the factory with right side discharge with upward flow, codes 165600A or 165602A, or with left side discharge with upward flow, codes 165620A or 165612A. If not acceptable, or field installation plans have changed, the position of the direction of flow can be switched. Follow the instructons below to switch sides as needed: 1. Remove insulation; front and rear shells.
PAGE 5
Accessories Bottom Inlet fitting set fits 165 series. Includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit top outlet thread. Top outlet fitting set fits 165 series. includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit bottom inlet thread. Code NA16069 Code NA16169 Description 1” sweat outlet union fitting Top outlet fitting set fits 165 series. includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit bottom inlet thread.
PAGE 6
SPECIFICATION SUMMARY HydroMixerTM 165 series Direct distribution unit for high temperature heating systems. Factory pre-assembled configurations selectable either with upward flow and discharge (pump mounting) on right side or left side, and field reversible. Union connections to the secondary supply and return header (bottom connections) 1 1/2 “ male straight threads. Union connections to the system supply and return circuit (top connections) 1 1/4” male straight threads.