LIST PRICE CATALOG MARCH 2017
INSTALLATION TIP VIDEOS To view a short installation video, scan the QR code found on the outside of the product box. Quick scan from any mobile smart device with internet connection Decrease your installation time with these quick installation tip videos. Scan to view · Z-one™ Zone Valves Installation Tip Courtesy of Auer Steel & Heating Supply Co.
1 HYDRAULIC SEPARATION 2 AIR AND DIRT SEPARATION AND VENTING DEVICES 3 THERMOSTATIC RADIATOR VALVES AND ACCESSORIES 4 ZONE VALVES AND ZONE CONTROLS 5 TEMPERATURE MIXING STATIONS AND DISTRIBUTION MANIFOLDS 6 LOW LEAD VALVES FOR DOMESTIC WATER AND HYDRONIC SYSTEMS 7 AUTOMATIC FILLING UNITS AND BACKFLOW PREVENTERS 8 BALANCING DEVICES 9 FITTINGS 10A SOLAR COMPONENTS 10B GEOTHERMAL 10C BIOMASS 11 HEAT METERS 12 INDEX
GENERAL INDEX Series Page(s) 100 110 111 112 116 120 121 127 130 132 142 163 165 166 167 172 200 201 203 209 220 221 250 251 2521 253 254 255 74 106 106 107 60,61 74 71 59,70 72 58,73,107 72 38 38 39 39 40 24 24 24 24 25 25 92 92,93 93 93 95 87 98,100,102 103,104,114,115 87 88,89 88 110 111 27 78 77,78 76,78,96 11 26 26 26 26 45 25,28,45 77,78 77 78 28 24,27,47 24 7,22 7,10 7,10,47,107 10 10 7,10 11 11 11 11 8,39 55 50,51 56 52 57 67 7,8,18,74,107 257 259 278 279 280 281 301 314 315 319 337 338 339 342
1 HYDRAULIC SEPARATION This diagram is an example VENT VENT SEP4™ 4-in-1 hydraulic separators Hydraulic separators Hydraulic separators + manifolds Hydraulic separator accessories Miscellaneous system components
1 4-IN-1 HYDRAULIC SEPARATORS 5495 SEP ™ tech. broch. 01249 549 SEP NEW Combination 1. air, 2. hydraulic, 3. dirt separation, plus 4. magnetic separation. Epoxy resin coated steel body. Stainless steel internal coalescing mesh. Pre-formed insulation on 2"— 4" sizes. One neodymium magnet. Complete with: automatic air vent (code 501502A). air vent shut-off valve (code NA39589). drain valve (code NA39588). ANSI 150 flange connections. Max. working pressure: 150 psi. Vessel temperature range: 32—220°F.
1 HYDRAULIC SEPARATORS tech. broch. 01076 548 Hydro Separator tech. broch. 01076 548 Hydro Separator Hydraulic separator. Epoxy resin coated steel body. 300 series stainless steel internal baffle. Pre-formed insulation. Complete with: automatic air vent valve (code 502343A). service check valve (code 561402A). drain valve (code 538402 FD). Union connections. Thermowell tap: 1/2" straight female Max. working pressure: 150 psi. Working temperature range: 32—210°F. Working temp. w/o insulation: 32—250°F.
1 HYDRAULIC SEPARATORS-MANIFOLDS 5599 HydroLink™ tech. broch. 01084 5599 HydroLink™ tech. broch. 01084 Hydraulic separator + distribution manifold. 2+0 with built-in mounting. Steel body with pre-formed insulation. Complete with automatic air vent (code 502043A) and drain valve (code 538402 FD). Max. working pressure: 100 psi. Working temperature range: 32—230°F. Outlet center dimension: 125 mm. Compatible with 165, 166, 167 series HydroMixer™. Hydraulic separator + distribution manifold.
1 HYDRAULIC SEPARATOR ACCESSORIES 501 MAXCAL tech. broch. 01076 tech. broch. 01090 ® Drain ball valves fit HydroCal™, Hydro Separators, DISCAL™ , DISCALDIRT® and DIRTCAL®. Brass body. Max. working pressure: 150 psi. Max. working temperature: 365°F. Replacement air vent for Hydro Separator 548 and NA548 series and fits HydroCal™ 549 and NA549 series. Brass body and cover, stainless steel internal components. Extra high discharge capacity. Max. working pressure: 230 psi. Max. discharge pressure: 90 psi.
1 MISCELLANEOUS SYSTEM COMPONENTS 626 688 tech. broch. 01052 Universal flow switch for heating and air conditioning systems. Suitable for 1" to 8" pipe size. Working pressure: 150 psi. Working temperature range: -20 – 250°F. Minimum flow: 5.7 gpm. Switch contacts: NO or NC Switch rating: 15 A CE, cUL, NEMA Type 5, IP 54. Temperature gauge with well pocket fitting for inserting into manifold ball valves. Working temperature range: 30 – 210º F. Face dial diameter: 2".
AIR AND DIRT SEPARATION AND VENTING DEVICES This diagram is an example VENT Automatic air vents, MINICAL® Manual air vents Dirt separators,brass, DIRTCAL® Magnetic dirt separators, DIRTMAG® &KTV UGRCTCVQTU ƀCPIGF &+46%#.® High discharge automatic air vent, DISCALAIR® Air separators, brass, DISCAL® #KT UGRCTCVQTU ƀCPIGF &+5%#.
2 AUTOMATIC AND MANUAL AIR VENTS 5020 MINICAL Automatic air vents are designed to remove the air that accumulates in heating and cooling systems without the need for manual intervention. This prevents harmful air that may compromise the life and the performance of the system which includes: - corrosion due to the oxygen; - pockets of air trapped in the heating emitters; - cavitation in the circulation pumps; - noise from air passing through the pipes.
2 AUTOMATIC AND MANUAL AIR VENTS 5026 tech. broch. 01090 Automatic air vent. Brass body. Max. working pressure: 150 psi. Max. discharge pressure: 90 psi. Max. discharge rate: 1.75 SCFM. Max. working temperature: 240°F. Code Description Lbs 502610A 1 0.6 21.20 /8" NPT male USD 502620A ¼" NPT male 0.6 22.20 502630 38 / " straight thread NEW 1.0 29.50 502640 ½" straight thread NEW 1.0 31.
2 AIR SEPARATORS The DISCAL® air separator is used to continuously remove the air contained in hydronic circuits of heating and cooling systems. The air discharge capacity is very high. They automatically remove all the air present in the system down to micro-bubble level with low head loss due to the special internal shape of the separator body. Flow direction of the DISCAL® air separator is bidirectional; flow in either direction is permitted.
2 AIR SEPARATORS tech. broch. 01060 551 DISCAL® Sweat 551 DISCAL® NPT Air separator. Brass body. Stainless steel float guide pin and linkage. Glass reinforced nylon internal element. ½" NPT female bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F. Air separator. Brass body. Stainless steel float guide pin and linkage. Glass reinforced nylon internal element. ½" NPT female bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F. tech. broch.
2 AIR SEPARATORS tech. broch. 01060 551 DISCAL® Compact Air separator. Brass body. Stainless steel float guide pin and linkage. Stainless steel mesh internal element. ½" NPT bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F. Code Description Lbs The DISCAL® air separator uses a coalescing element that consists of an element of concentric diamond pattern mesh surfaces.
2 AIR SEPARATORS 551 ® DISCAL tech. broch. 01060 NA551 DISCAL® ASME/CRN tech. broch. 01060 Air separator. Epoxy resin coated steel body. Stainless steel float guide pin and linkage. Stainless steel mesh internal element. ANSI 150 flange connections. 1" NPT male drain thread. Complete with drain valve (NA39753). ½" NPT male side drain connection. Complete with side drain valve (538402A Max. working pressure: 150 psi. Vessel temperature range: 32—270°F. USD Air separator. Epoxy resin coated steel body.
2 AIR AND DIRT SEPARATORS The DISCALDIRT® air and dirt separator uses a coalescing element that consists of an assembly of concentric diamond pattern mesh surfaces. This element creates the whirling movement required to facilitate the release of micro-bubbles and their adhesion to these surfaces. The bubbles, fusing with each other, increase in volume until the bouyancy force overcomes the adhesion force to the surface.
2 AIR AND DIRT SEPARATORS NA546 DISCAL ASME/CRN NA546 DISCAL ASME/CRN tech. broch. 01123 ® Description Lbs NA546050T 2" Threaded ASME & CRN 28 3,653.00 NA546060A 2½" ANSI flange ASME & CRN 42 4,915.00 NA546080A 3" ANSI flange ASME & CRN 73 6,330.00 NA546100A 4" ANSI flange ASME & CRN 78 6,939.00 NA546120A 5" ANSI flange ASME & CRN 181 10,010.00 NA546150A 6" ANSI flange ASME & CRN 188 12,213.
2 DIRT & MAGNETIC DIRT SEPARATORS The dirt separating action performed by the DIRTCAL® is based on using the internal element with concentric diamond pattern mesh surfaces instead of a mechanical filter. The element offers little resistance to the medium flow while ensuring dirt separation. This occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by filtration; which, over time, gets continuously clogged.
2 MAGNETIC DIRT SEPARATORS NA5453 NA5453 tech. broch. 01240 Dirt separator with magnet. Brass mounting housing. Composite PA66G30 body. Max. working pressure: 45 psi. Working temperature range: 32—195°F. Particle separation capacity: to 5 μm (0.2 mil). Ferrous impurities separation efficiency: 100%. Union isolation ball valves. Drain valve with hose connection. Top dosing point port. Dosing capacity: 12 fluid oz. Manual screw air vent.
2 DIRT SEPARATORS The dirt separating action performed by the DIRTCAL® is based on using the internal element with concentric diamond pattern mesh surfaces instead of a mechanical filter. The element offers little resistance to the medium flow while ensuring dirt separation. This occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by filtration; which, over time, gets continuously clogged.
2 MAGNETIC DIRT SEPARATORS 5465 Ferrous and non ferrous impurities in hydronic systems can deposit onto heat exchanger surfaces and accumulate in pump cavities causing reduced thermal efficiency and premature wear. The small and often microscopic magnetic particles, called magnetite, form when iron or steel corrodes. Highly abrasive, the extremely fine particles are difficult to remove by traditional means. DIRTMAG® separators offer highly efficient separation of typical dirt as well as magnetite.
2 ACCESSORIES FOR AIR AND DIRT SEPARATORS tech. broch. 01054 tech. broch. 01060 Replacement air vent assembly fits DISCAL® brass 551 series (except Compact), brass 546, brass and steel 5461 series and SEP4™ 5495 series. Hygroscopic air vent cap fits DISCAL® 551, and DISCALDIRT® 546 series, and MINICAL® 502 series. Code Description Lbs R59681 Vent cap 0.1 USD 25.10 tech. broch. 01054 Code Description Lbs USD 59829 Air Vent 2.0 161.
THERMOSTATIC RADIATOR VALVES AND ACCESSORIES This diagram is an example 3 VENT Thermostatic control heads Accessories for thermostatic control heads Thermostatic radiator valve bodies Towel warmer radiator valves Connection valves for panel style radiators %QPPGEVKQP ſVVKPIU
3 THERMOSTATIC CONTROL HEADS 200 472 tech. broch. 01034 Thermostatic control head fits radiator valves. Set point locking mechanism. Range stop adjustment. Built-in sensor with liquid-filled element. Fits valve 220, 221, 338 and 339 series. Graduated scale from * to 5 corresponding to a temperature scale adjustment range of 45—82ºF (7—28ºC). Code Description Lbs 200000 Built-in sensor 0.5 201 USD 79.60 Thermostatic control head with remote adjusting knob, liquid-filled element.
3 1 NPT THERMOSTATIC RADIATOR VALVE BODIES 220 221 tech. broch. 01034 tech. broch. 01034 Straight radiator valve body. Order thermo-electric actuators or thermostatic control heads separately for field installation. Chrome plated. Max. working pressure: 150 psi (10 bar). Temperature range: 40—212°F (5—100°C). Angled radiator valve body. Order thermo-electric actuators or thermostatic control heads separately for field installation. Chrome plated. Max. working pressure: 150 psi (10 bar).
3 EUROPEAN TOWEL WARMER RADIATOR VALVES 338 342 tech. broch. 01009 Angled isolation and balancing valve. Chrome plated. Fits copper, single and multilayer PEX pipes. Max. working pressure: 150 psi (10 bar). Temperature range: 40—212ºF (5—100ºC). Angled radiator valve body. Convertible from standard manual operation to automatic control with thermostatic control heads. Chrome plated. Fits copper, single and multilayer PEX pipes. Max. working pressure: 150 psi (10 bar).
3 1 CONNECTION VALVES FOR PANEL RADIATORS Caleffi panel radiator valves are designed to be installed to the bottom of panel radiators. They come in two versions: for two-pipe and one-pipe systems. Both are available straight (pipes exiting the floor) and angled (pipes exiting the wall).
3 CONNECTION FITTINGS 681 Universal PEX fittings tech. broch. 01170 682 Universal PEX-AL-PEX fittings 681 series fittings are compatible with any ASTM F876 single layer PEX. Max. working pressure: 150 psi. Working temperature for ASTM F876 PEX piping: 41—180ºF. Chrome plated nut. 682 series fittings are compatible with any ASTM F1281 multilayer PEX-AL-PEX pipe. Max. working pressure: 150 psi. Working temperature for ASTM F1281 PEX-AL-PEX piping: 41—200ºF with tubing rated 200ºF.
3 1 ZONE VALVES AND ZONE CONTROLS This diagram is an example 4 Thermo-electric zone valves Thermo-electric actuators, including TwisTop™ Motorized zone valves, Z-one™ Pump zone controls, Z-one™ Relay Valve zone controls, Z-one™ Relay /QVQTK\GF DCNN \QPG XCNXGU JKIJ ƀQY JKIJ ENQUG QHH 29
4 THERMO-ELECTRIC ZONE VALVES 6763 6762 tech. broch. 01072 Two-way thermo-electric zone valve. Complete with 656414 actuator. Spring return. Normally closed. Brass valve body and trim. Max. body pressure: 150 psi. Max. Temperature: 200°F. Max: ΔP close-off pressure: 20 psi. Power supply: 24 V AC/DC. Initial current draw: ≤ 250 mA. Power consumption: holding: 3 W inrush: 6 VA Rating of micro-switch contacts: 5 A (24 V). 31.5" wire lead connection. tech. broch. 01072 Two-way thermo-electric zone valve.
4 MOTORIZED ZONE VALVES Z4 Z5 tech. broch. 01115 tech. broch. 01115 2-way 2-way Two-way zone valve. Spring return. Normally closed actuator: Z151000 Auxiliary micro-switch. Max. body pressure: 300 psi. Temperature range: 32º—240°F. Suitable fluids: water, 50% max. glycol, 15 psi max steam. Power supply: 24 V AC. Power consumption: 5 W, 7 VA. Rating of auxiliary micro-switch contacts: 0.0 A min, 0.4 A max 24 V (24 V only). Screw terminal connection. UL873, cULus Listed & CE. UL 1995 sec.
4 MOTORIZED ZONE VALVES tech. broch. 01115 Z1 Normally Closed tech. broch. 01115 Z1 Normally Open Z1 NC actuator fits on Z2 and Z3 series valve bodies with the push of a button. Two position spring return normally closed. 7/8" knockout for 1/2" conduit connector. Power: 24, 120, 208, 230 & 277 VAC. Power consumption: 5 W, 7 VA. Conduct connector size: ½". Rating of auxiliary switch contacts: 24 VAC: 0.0 A min, 0.4 A max (24 V). 120-277 and Z111900 VAC: 0.25 A min, 5.0 A max (230 V).
4 MOTORIZED ZONE VALVES Z2 2-way Z3 3-way tech. broch. 01115 Two-way on/off two position valve. Straight through flow pattern. Brass body. Stainless steel stem. EPDM rubber seals and paddle. Max. working pressure: 300 psi. Max temperature: 240°F. tech. broch. 01115 Three-way on/off two position valve. Diverting flow pattern. Brass body. Stainless steel stem. EPDM rubber seals and paddle. Max. working pressure: 300 psi. Max temperature: 240°F.
4 PUMP ZONE CONTROLS ZSR tech. broch. 01284 The ZSR series is multi-zone pump and boiler operating control for multiple zone hydronic heating systems. The ZSR series interfaces with low voltage thermostats, or any other low voltage controllers having a switching action. The ZSR series controls up to 3, 4, 5 or 6 heating circulator pumps, depending on model selected, a primary pump and has LED indicators to provide functional status and easy system troubleshooting.
4 VALVE ZONE CONTROLS ZVR tech. broch. 01286 The ZVR series is a multi-zone valve relay and boiler operating control for multiple zone hydronic heating systems. The ZVR series interfaces with low voltage thermostats, or any other low voltage controllers having a switching action. The ZVR series controls up to 3, 4, 5 or 6 zones, depending on model selected. In addition, a system circulator pump and secondary pump is turned on whenever any zone calls for heat.
4 MOTORIZED BALL ZONE VALVES HIGH-FLOW, HIGH CLOSE-OFF tech. broch. 01131 6442 2-way Straight Two-way motorized ball zone valve. Straight. Max. ΔP close-off pressure: 150 psi. Temperature range: 20º—230°F. Power supply: 24 VAC. Power consumption: 4 VA. Rating of micro-switch contacts: 5 A (24 V). 3-wire control. 36" wire lead connection. Code Description Cv Lbs USD 644240A ½" NPT 13 2.3 416.60 644246A ½" press 13 2.4 420.00 644249A ½" sweat 13 2.3 408.60 644250A ¾" NPT 13 2.3 424.
TEMPERATURE MIXING STATIONS AND DISTRIBUTION MANIFOLDS This diagram is an example 1 5 130 ºF VENT 6JGTOQUVCVKE ſZGF RQKPV OKZKPI WPKV HQT *[FTQ.KPM™ *[FTQ/KZGT™ /QVQTK\GF VGORGTCVWTG OKZKPI WPKV HQT *[FTQ.KPM™ *[FTQ/KZGT™ 6JGTOQUVCVKE OKZKPI UVCVKQPU Brass distribution manifolds, TwistFlow™ Distribution manifolds /CPKHQNF OKZKPI UVCVKQPU $QZGU HQT FKUVTKDWVKQP OCPKHQNFU (KVVKPIU HQT FKUVTKDWVKQP OCPKHQNFU CPF OKZKPI UVCVKQPU Accessories (KNN CPF ƀWUJ ECTV *;&41(.
5 3 2 1 PUMP & VALVE TEMPERATURE MIXING UNITS Code tech. broch. 01121 163 ™ HydroMixer tech. broch. 01237 165 HydroMixer™ Thermostatic fixed temperature mixing unit with insulation. Includes Grundfos UPS 15-58 three speed pump. Differential pressure by-pass valve adjustable from 1.5 to 8.5 psi. Temperature gauges. Shut-off ball valves. 1" NPT female union inlet fittings. Max working pressure: 145 psi. Adjustable range: 80—130°F. Power supply: 115 V 50/60 Hz. Injection pump mixing unit with insulation.
5 3 2 1 PUMP & VALVE TEMPERATURE MIXING UNITS tech. broch. 01238 166 HydroMixer™ tech. broch. 01239 167 HydroMixer™ Thermostatic fixed temperature mixing unit with insulation. Grundfos UPS 15-58 three speed pump. Grundfos Alpha 25-55U pump. Temperature gauges. Shut-off ball valves. Compatible with 5599 Hydrolink™ series Male union connections (select top and bottom fitting sets below). Max working pressure: 145 psi. Adjustable range: 80—125°F. Power supply: 115 V 50/60 Hz.
5 3 2 1 THERMOSTATIC MANIFOLD MIXING STATIONS 172 Manifold mixing station three speed pump tech. broch. 01155 Pre-assembled thermostatic manifold mixing station consisting of a supply distribution manifold complete with built-in sight flow gauges, adjustable balancing valves. Return manifold with built-in shutoff valves is suitable for thermo-electric actuators. Complete with built-in sensor to keep flow temperature at constant set value. Includes Grundfos UPS 15—58 three-speed pump.
5 3 2 1 MANIFOLDS MIXING STATIONS Thermostatic mixing station kit tech. broch. 01155 For field assembly to a Caleffi radiant manifold assembly. Grundfos UPS 15—58 three-speed pump or Alpha 25-55U. 1" NPT male adapters included to connect to manifold. ¾" NPT female riser connections. Includes built-in hydraulic separator. Code Description Lbs NA17256HE Thermostatic mixing, Alpha 25-55U 4.1 1,602.00 USD NA17256 Thermostatic mixing, UPS 15-58U 4.1 1,256.
5 3 2 1 BRASS DISTRIBUTION MANIFOLDS 668S1 TwistFlow™ Assembly Code tech. broch. 01170 Pre-assembled radiant manifold consisting of return distribution manifold complete with built-in shut-off valves suitable for thermo-electric actuator and supply distribution manifold complete with built-in sight flow meters and balancing valves with 2" gauges 30—210°F scale. 1" or 1¼" NPT inlet ball valves. Temperature gauges. Max. working pressure: 150 psi. Max. working temperature: 180°F.
5 3 2 1 BRASS DISTRIBUTION MANIFOLDS Manifolds and accessories 1. 2. Thermo-electric actuator 6564 series Thermo-electric actuator with manual open handle, 6563 series Flow meter, code NA669 Self-adjusting Universal PEX fitting, 680, 682 series Inspection wall box, 659 series Differential by-pass kit, code 668000 3. 4. 5. 6. DISTRIBUTION MANIFOLDS 663 Pre-assembled distribution assembly tech. broch.
5 3 2 1 BOXES FOR DISTRIBUTION MANIFOLDS 659 Manifold cabinet tech. broch. 01170 Housing wall box fits manifolds 663 and 668S1 series. Adjustable depth: 43/8"— 5½". Power coated painted 18 gauge sheet metal. With push-fit clamp. Code Lbs USD 659044 Description 16" width 20" 3 17 421.40 659064 24" width 20" 6 23 458.50 659084 32" width 20" 10 30 540.30 659104 40" width 20" 13 37 621.80 659124 48" width" 20" 17 44 702.
5 3 2 1 FITTINGS FOR DISTRIBUTION MANIFOLDS AND MIXING STATIONS 680 Universal PEX fittings (680504A shown) 680 series fittings are compatible with any ASTM F876 single layer PEX. Max. working pressure: 150 psi. Working temperature range for ASTM F876 PEX piping: 40—180°F. Code Description 680507 5 16 Compression ring Blue 0.2 13.00 680503A 3 8 Black 0.2 13.00 680504A ½" nominal PEX Blue 0.2 13.00 680555A 5 8 / " nominal PEX Black 0.2 13.00 680505A ¾" nominal PEX Brass 0.2 13.
5 3 2 1 668 6564 tech. broch. 01170 Off-center by-pass assembly with fixed crack setting of 3.6 psi differential pressure. Max working pressure: 150 psi. Working temperature range: 15—230°F. Code Description Lbs USD 668000 ½" x ½" 0.5 123.10 1 2 1 2 3 CALEFFI 1 2 3 1 2 3 Low current draw thermo-electric actuator for use with 663 and 668S1 series distribution manifolds Hermetically sealed for upside down installation.. Pop-up feature Power supply: 24 V AC/DC.
5 3 2 1 ACCESSORIES White replacement knob fits 663 and 668S1 series manifolds. Replacement balance/flow meter fits 668S1 series manifold. Flow meter scale: ¼ — 2 gpm. Code Description Lbs F69600 Fits 668S1 supply manifold 0.2 USD Code Description Lbs 449000 Knob 0.5 Description Lbs F69590 Fits 668S1 return manifold 0.3 13.10 37.90 5020 Replacement shut-off valve fits 668 S1 series manifold. Code USD tech. broch. 01090 Replacement air vent fits radiant manifolds. Brass body.
5 3 2 1 FILL AND FLUSH CART tech. broch. 01280 NA25510 HYDROFLUSH™ The fill and flush pump cart is portable, leak-tested for a safe, quick and clean way to fill and flush solar, geo thermal and hydronic systems. Medium: water, glycol and cleaning fluids. Tank: 10 gallon with dirt filter. Max. tank medium temperature: 140°F. Pump delivery flow: 1—13 gpm Pump feet of head: 125 Max. pump pressure: 55 psi. Pump power: ½ HP (120 V AC). Isolating ball valves: ¾" garden hose thread.
LOW LEAD VALVES FOR DOMESTIC WATER SYSTEMS This diagram is an example 1 ½ GPM ½ GPM 3 4 MIX 2 ½ GPM recirculation pump 6JGTOQUVCVKE OKZKPI XCNXGU /KZ%CN™ 5ECNF RTQVGEVKQP VJGTOQUVCVKE OKZKPI XCNXGU 9CVGT JGCVGT VCPM OKZKPI XCNXG 6CPM/KZGTŠ 6YQ UVCIG VJGTOQUVCVKE OKZKPI XCNXG &GNVC2™ Pre-adjustable pressure reducing valves Recirculation automatic balancing valve, Flowcal+™ 4GEKTEWNCVKQP DCNCPEKPI XCNXG YKVJ ƀQY OGVGT 3WKEM5GVVGT Š 1DBHQBTK@SHNM SGDQL@K A@K@MBHMF U@KUD 3GDQLN2DSSDQ™ 6GUVCDNG TGF
3 6 2 1 LOW LEAD THERMOSTATIC MIXING VALVES tech. broch. 01050 521 MixCal™ Sweat tech. broch. 01050 521 MixCal™ Sweat Adjustable thermostatic and pressure balanced mixing valve for point of distribution in domestic water systems and radiant hydronic heating systems. Low-lead brass body and fittings. Locking set point knob. Max. working pressure: 200 psi. Max. inlet temperature: 200ºF. Adjustable range: 85—150ºF. Min. flow for optimum performance: 1.3 gpm.
3 6 2 1 LOW LEAD THERMOSTATIC MIXING VALVES tech. broch. 01050 521 ™ MixCal Press Code 521 MixCal™ PEX NEW tech. broch. 01050 Adjustable thermostatic and pressure balanced mixing valve for point of distribution in domestic water systems and radiant hydronic heating systems. Low-lead brass body. Locking set point knob. Max. working pressure: 200 psi. Max. inlet temperature: 200ºF. Adjustable range: 85—150ºF. Min. flow for optimum performance: 1.3 gpm. Gauge scale: 30—210ºF. Gauge accuracy: ± 6ºF.
3 6 2 1 LOW LEAD HIGH FLOW THERMOSTATIC MIXING VALVES ASSE 1017 model 5231 series high flow thermostatic mixing valves for centralized systems are designed to be installed at the domestic water heater (point of distribution). For safety reasons, it is advisable to limit the maximum mixed water temperature to 120°F.
3 6 2 1 TWO-STAGE HIGH LOW MIXING VALVE tech. broch. 01092 NA523 DELTA 2™ NEW Adjustable thermostatic two-stage high low mixing valve for point of distribution in domestic water systems. Low-lead brass valve bodies. Locking set point knobs on thermostatic mixing valves. Check valves on thermostatic mixing valve cold inlets. Locking set point knob on pressure reducing valve. Copper connecting tubing, all sweat construction. Double union connection on all valves for ease of service.
3 6 2 1 WATER HEATER TANK MIXING VALVE "NMRSQTBSHNM CDS@HKR "GDBJ U@KUDR In systems with thermostatic mixing valves, check valves must be installed to prevent undesired backflow. The TankMixer™ 520 series mixing valves are supplied complete with a check valve on the cold water inlet. 3DLODQ@STQD @CITRSLDMS The temperature is set at the desired value using the control knob with the graduated scale on the valve. Pos. Min. 1 2 3 4 5 6 7 Max.
3 6 2 1 WATER HEATER TANK MIXING VALVE 520 TankMixer™ NEW tech. broch. 01267 Adjustment temperature range: 95ºF - 150ºF. Max. working pressure (static): 145 psi. Max. working pressure (dynamic): 75 psi. Max. inlet temperature: 195°F. Minimum flow for optimum performance: 0.5 gpm. Inlet: ¾" NPT female union connections. Outlets: ¾" NPT M, press or sweat union connections. ASSE 1017 Code Description Cv Lbs 520500AX ¾" NPT M outlet to system 3 2.4 520506AX ¾" press outlet to system 3 2.4 425.
3 6 2 1 LOW LEAD SCALD PROTECTION THERMOSTATIC MIXING VALVES 5213 Sweat tech. broch. 01092 Scald Protection Point-of-Use 5213 NPT tech. broch. 01092 Scald Protection Point-of-Use Adjustable thermostatic and pressure balanced mixing valve for point of use where protected from scalding caused by hot water with locking set point. Complete with check valves on both hot and cold inlets. Low-lead brass body. Max. working pressure: 150 psi. Max. inlet temperature: 185ºF. Adjustable range: 85—120ºF.
3 6 2 1 LOW LEAD PRE-ADJUSTABLE PRESSURE REDUCING VALVES 535H tech. broch. 01265 Pre-adjustable pressure reducing valve for residential and commercial applications. DZR low lead "Ecobrass" body. Unique noise reducing pressure balanced cartridge. Low friction anti-scale moving parts. High flow seat design. Dial indicator with direct readout. Replaceable cartridge. Integral stainless steel filter. Adjustment locking screw. Max. working pressure: 300 psi. Max. working temperature: 180°F.
3 6 2 1 HOT WATER RECIRCULATION STATIC BALANCING VALVE tech. broch. 01283 132 QuickSetter+™ Balancing valve with flow meter. Direct reading of flow rate. No sight gauge clouding or scaling. DZR low-lead brass. Rotatable stainless steel flow rate adjuster. Inlet flow check valve. Graduated scale flow meter with magnetic movement flow rate indicator. 2" diameter temperature gauge, optional. Gauge scale: 30-210°F Gauge accuracy: + or - 6°F Meets requirements of ANSI/NSF 372-2011.
3 6 2 1 HOT WATER RECIRCULATION DYNAMIC BALANCING VALVE 127 FlowCal+™ NEW tech. broch. 01289 127 FlowCal+™ NEW tech. broch. 01289 Compact automatic flow balancing valve. DZR low-lead brass body. Patented anti-scale, low noise polymer FlowCal™ cartridge. Inlet flow check valve. Max. working pressure: 230 psi. Temperature range: 32—212°F. Max. percentage of glycol: 50% Differential pressure control ranges: 2–14, 2–32, 4–34, 5–35 psid. Flow rate: 16 fixed flow rate settings ranging from 0.5—10 GPM.
3 6 2 1 HOT WATER RECIRCULATION THERMAL BALANCING VALVE tech. broch. 01325 116 ThermoSetter™ NEW tech. broch. 01325 116 ThermoSetter™ NEW Adjustable thermal balancing valve for domestic hot water recirculation circuits. With by-pass valve for thermal disinfection with optional 656 actuator. Drywell for temperature gauge. DZR low-lead brass body. Max. working pressure: 230 psi Adjustment temperature range: 95°F - 140°F Cv disinfection: 1.2 Cv max: 2.1; Cv min: 0.
3 6 2 1 HOT WATER RECIRCULATION THERMAL BALANCING VALVE Function The THERMOSETTER™ adjustable thermal balancing valve is used for automatic balancing of recirculation loops in domestic hot water systems, to speed hot water delivery, reduce water waste and save pumping energy. The internal thermostatic balancing cartridge automatically modulates flow to ensure a constant temperature in the recirculation piping system.
3 6 2 1 BACKFLOW PREVENTER %TMBSHNM The backflow preventer prevents contaminated water from back-shiphoning into the the potable water supply system. This may occur when the pressure in the potable water supply system changes causing water flow reversal. The backflow preventer is installed between the potable water supply system and the internal domestic water supply system, creating a safety zone which prevents the water in the two systems from coming into contact. tech. broch.
AUTOMATIC FILLING UNITS AND BACKFLOW PREVENTERS This diagram is an example CALEFFI CALEFFI CALEFFI 1 7 9CVGT VTGCVOGPV ſNNKPI WPKVU *;&41(+..Š (KNN CPF ƀWUJ ECTV *;&41(.
7 2 1 WATER TREATMENT FILLING UNITS %TMBSHNM HYDROFILL™ is a water treatment filling unit that produces from site sourced water, demineralized water of an ideal grade for use in closed hydronic heating and cooling systems. Salts and other soluble minerals are almost entirely eliminated so as to prevent premature equipment malfunction including reduced efficiency or component failure due to lime scale formation, a common affliction of heat exchangers.
7 2 1 WATER TREATMENT FILLING UNITS NA570 HYDROFILL™ NA573 tech. broch. 01247 Portable water treatment filling unit, demineralizes site water through a mixed bed resin ion exchange with TDS indicator. Complete including resin bags. Composite PPHAGF50 body. Max. inlet pressure: 120 psi. Max. working temperature: 100°F. Max. fill rate NA570912: 6 gpm. Max. fill rate NA579024: 12 gpm.
7 2 1 AUTOMATIC FILLING UNITS 553 AutoFill™ tech. broch. 01061 573 ™ AutoFill Combo tech. broch. 01061 Pre-adjustable automatic filling valve with backflow preventer. Brass body. Max. inlet pressure: 175 psi. Max. working temperature: 150°F. Setting pressure range: 3—60 psi. Preset outlet pressure: 15 psi. Pressure gauge scale: 0—60 psi / 0-4 bar. Pre-adjustable automatic filling valve, anti-scale, visual system pressure indicator. Complete with manual shut-off valve, strainer and check valve. Brass body.
7 2 1 COMMERCIAL AUTOMATIC FILLING UNITS 5350 AutoFill™ tech. broch. 01085 tech. broch. 01022 574 ™ AutoFill Combo TR d 2n Q Pre-adjustable automatic filling valve with testable reduced pressure zone backflow preventer. Brass body. Max. working pressure: 140 psi. Max. working temperature: 140°F. Pressure gauge scale: 0—100 psi /0-7 bar. Pressure setting range: 6—90 psi. Preset outlet pressure: 15 psi. Automatic filling valve. Brass body.
7 2 1 BOILER TRIM KITS NA553 Boiler Trim Kits. 10 configurations combining 8 boiler installation components in one box. This kit includes: t $BMFGm DISCAL® Air Separator t #BDLn PX 1SFWFOUFS /15 PS TXFBU VOJPO t "VUP'JMMTM t &YQBOTJPO 5BOL $IFDL 7BMWF t #SBTT /JQQMFT t /15 #SBTT 5FF t &YQBOTJPO 5BOL -/3 BNMMDBSHNMR 2VD@S BNMMDBSHNMR Code Description Tank size (gal) Lbs USD Code Description Tank size (gal) Lbs USD NA553252 ¾" NPT 2.2 13 636.
BALANCING DEVICES This diagram is an example Balancing with QuickSetter™ Balancing Valve with Flow Meter Dynamic Balancing with FlowCal™ Automatic Flow Balancing Valve 1 8 Low lead compact dynamic balancing valve, FlowCal™ Dynamic balancing valve, FlowCal™ .QY NGCF ſ ZGF QTKſ EG UVCVKE DCNCPEKPI XCNXGU .
8 3 2 1 #8- ,(" ! + -"(-&%KNV"@K™ DEVICES "HQBTHSR A@K@MBDC VHSG %KNV"@K¦ FlowCal™ balances the hydraulic circuit by automatically controlling the design flow rate to each emitter. Even with some circuits closed by the control valves, the flow rates in the open circuits remain constant at the nominal value. The system always provides the greatest comfort and the highest energy savings. LOW LEAD COMPACT DYNAMIC BALANCING VALVE 127 FlowCal™ Code Description Lbs USD 127341AF rrr ½" NPT male 1.0 139.
8 3 2 1 DYNAMIC BALANCING VALVE 121 FlowCal™ tech. broch. 01141 Automatic flow balancing valve with integral ball valve. Brass body. Patented anti-scale, low noise polymer FlowCal™ cartridge. Maximum working pressure: 400 psi (400 WOG). Working temperature range: 32—212°F ( 0—100°C ). Max. percentage of glycol: 50%. Differential pressure control ranges: 2—14, 2—32, 4—34, 5—35 psid. Flow rate: 27 fixed flow rate settings ranging from 0.5—21 GPM. Flow accuracy: ±10%. US Patent 7,246,635 B2.
8 3 2 1 LOW LEAD FIXED ORIFICE STATIC BALANCING VALVES tech. broch. 01251 130 Fixed Orifice Balancing Valve Fixed orifice. Multi-turn adjustment range. Memory stop feature. Max. working pressure: 232 psi Working temperature range: -4 to 250°F Number of adjustment turns: 6 DZR Low-lead brass body. Stainless steel valve plug. Teflon® stem guide bearing. Meets requirements of ANSI/NSF 372-2011. Certified to Low Lead Laws and listed by ICC-ES for use in accordance with the U.S. and Canadian plumbing codes.
8 3 2 1 STATIC BALANCING VALVE WITH FLOW METER tech. broch. 01149 132 ™ QuickSetter Balancing valve with flow meter. Direct reading of flow rate. No sight gauge clouding or scaling. Brass valve body and flow meter. Rotatable valve for flow rate adjustment. Graduated scale flow meter with magnetic movement flow rate indicator. %KNV Q@SD @CITRSLDMS The flow rate is adjusted as follows: A. With the aid of the flow rate indicator (1), mark the desired flow rate. B.
8 3 2 1 Y-STRAINER WITH BALL VALVE 120 Y-strainer STATIC BALANCING WITH FLOW METER NA223 tech. broch. 01141 Direct in-line balancing / flow meter with brass body. Max percentage of glycol: 50%. Max working pressure: 150 psi. Temperature range: 32—250°F. Measuring accuracy: ±10%. Cv: 6.0. See fitting selection table in Section 9. Y-strainer with integral ball valve. Brass body. Stainless steel strainer cartridge. Maximum working pressure: 400 psi (400 WOG). Working temperature range: 32—212°F. Max.
FITTINGS This diagram is an example 1 VENT 2TGUUEQPŠ ſVVKPI MKVU Sweat union sets +P NKPG EJGEM XCNXGU /KZKPI XCNXG ſVVKPIU
9 8 3 2 1 SMALL MIXING VALVE AND ZONE VALVE FITTINGS Tail piece. Low lead brass. Tail piece with check valve. Low lead brass. Code Description Lbs USD Code Description ½" sweat fits 1" nut 0.3 11.10 ¾" sweat fits 1" nut 0.4 15.00 59893A ½" NPT male fits 1" nut 0.2 28.30 NA10002 59840A ¾" NPT male for 1" nut 0.3 38.40 NA10003 Tail piece without check valve. Low lead brass. Lbs Lbs USD Tail piece. Low lead brass. Requires sealing washer R50055, not included.
9 8 3 2 1 SMALL MIXING AND ZONE VALVE FITTINGS 5231 SERIES MIXING VALVE FITTINGS Tail piece Low lead brass. Union nut fits 1" union thread. Code Description Lbs USD F61008 1" brass nut 0.2 6.00 F61008/C 1" chrome-plated nut 0.2 7.10 R11217 1" brass slip nut 0.2 8.30 Washer fits 1" union thread. Code Description Lbs F50055 1" union washer 0.1 USD Code Description 31554 FD 1" sweat, fits 523168A 0.3 47.20 41787 CST 1¼" sweat, fits 523177 & 523178A 0.3 46.
9 8 3 2 1 AUTOFILL™ FITTINGS HYDRO SEPARATOR FITTINGS AutoFill™ union nut. Code Description F41186 ¾" union nut Tail piece. Lbs USD 0.1 4.70 AutoFill™ tail piece. Code Description 31553 FD 1" NPT female, fits 548006A, 549506A 0.3 Lbs 23.50 31401 FD 1¼" NPT female, fits 548007A, 549507A 0.3 53.20 R41441 1½" NPT female, fits 548008A, 549508A 0.3 31426 FD 2" NPT female, fits 548009A, 549509A 0.4 USD 51.40 105.10 Tail piece. Code Description Lbs NA10001 ½" sweat 0.3 USD 13.
9 8 3 2 1 FITTINGS WITH ¾" THREADS FITTINGS WITH 1" THREADS Double nipple. Code Description NA12122 ¾" x ¾" male Double nipple. Lbs 0.3 USD 28.50 Code Description Lbs NA12123 1" x 1" male thread 0.4 Double nipple. Code Description NA12172 ¾" NPT x ¾" NPT Description F41186 ¾" union nut 35.60 Double nipple. Lbs 0.3 USD 28.50 Code Description Lbs NA12173 1" NPT x 1" NPT 0.4 USD 35.60 Bushing. Union nut. Code USD Lbs 0.1 USD 4.
9 8 3 2 1 FITTINGS WITH 1¼" THREADS FITTINGS WITH 1" THREADS Nipple. Double nipple. Code Description Lbs NA10064 1" NPT w/ 1" male thread 0.2 USD 32.10 Code Description Lbs NA12124 1¼" x 1¼" thread 0.4 Nipple. Sweat adapter. Code Description Lbs NA12162 ¾" male w/ O-ring x 1" male thread 0.2 USD 33.00 Code Description Lbs NA10119 1" sweat adapter x 1¼" union thread 0.4 USD 39.20 Bushing. Bushing. Code Description Lbs NA10089 ¾" female thread x 1" male thread 0.
9 8 3 2 1 FITTINGS Brass fittings, cross. Male (M) straight thread (thd). Female (F) straight thread (thd). Female (F) union nut. NPT (F) Female. 22mm female compression. Sweat (F). Brass fittings, elbows. Male (M) straight thread. Female (F) straight thread. Female (F) union nut. 22mm female compression. (NAL6263 shown) (NAC6TT26341 shown) Code Description Lbs NAL5263 ¾" M thread x 1" F union nut 0.4 72.90 NAC41TT5454 ½" NPT F x T. well x ¾" Sweat x ¾" Swt 2.0 184.
9 8 3 2 1 FITTING CONFIGURATION TABLE Product series 535H PRV (½") 553 AutoFill 127 FlowCal 127 FlowCal+ 132 QuickSetter+ 520 TankMixer 521 MixCal 535H PRV (¾") 644 Ball Valve 676 Zone Valve Z2, Z3 Zone Valve 535H PRV (1") 535H PRV (1¼") 535H PRV (1½") 535H PRV (2") 548, 5495 Union (1"- 2" Hydro Seps 5461 Union (1½", 2") DiscalDirtMag 1", 1¼" 5231 MixCal 1½", 2" 5231 MixCal 82 Code NA20543 NA20540 NA20549 NA20640 NA20640C NA20649 NA20649C NA20646 NA20647 NA20647C NA20653 NA20650 NA20650C NA20659 NA20
SOLAR COMPONENTS This diagram is an example 1 10A 5QNCT EQNNGEVQTU 5VCT/CZ Š +P NKPG EJGEM XCNXGU Complete solar water heaters High temperature glycol 5VQTCIG VCPMU 5QNCT%QPŠ Solar air vents and air separators 'ZRCPUKQP VCPMU .QY NGCF OKZKPI XCNXGU Solar pump stations 5QNCT(NGZŠ RKRKPI &TCKPDCEM RWOR UVCVKQP iSolar™ differential temp.
10 A SOLAR COLLECTORS NAS144 StarMax 4™ tech. broch. 01173 Star Max 4™ flat plate collectors heat fluid from solar energy for solar water heater and space heating systems. Fluids: water, glycol solutions. Maximum percentage of glycol: 60%. Working pressure: 90 psi. Max. test pressure: 150 psi. Working temperature: -40—350ºF. Typical transfer flow rate: 0.5—1.8 gpm. Wind load rating: 180 mph. Connection: 1¼" male union thread SRCC Category C: 40 kBtu/day. Approvals: SRCC OG-100.
10 A COMPLETE SOLAR WATER HEATER SYSTEMS NAS300 1 The prepackaged, specially engineered solar water heating system includes all of the components needed for a standard installation — from the solar collectors, to the pump station and controller, to pre-insulated piping, to the storage tank, and all of the necessary hardware and components. System collector code numbers: 4' x 8' flat plate (NAS14408) 4' x 10' flat plate (NAS14410). Approvals: SRCC OG-300 certified.
10 A STORAGE TANKS NAS200 SolarCon™ tech. broch. 01175 Storage tanks can serve as either a domestic hot water tank or a thermal buffering tank with porcelain glass coated steel lining. Powder-coated steel external cover. Drain port/valve. Max. working pressure: 150 psi. Working temperature: -40—190ºF. Recommended max. delivery water temperature: 120ºF. Testing pressure: 300 psi. Tank insulation: 2" non-CFC foam. Insulation thermal conductivity: R16. Temperature & pressure relief valve: 210ºF/150 psi.
10 A EXPANSION TANK 259 ACCESSORIES NA255 tech. broch. 01246 6’ flexible stainless steel extension for connecting expansion tank to pumping station. Solar system expansion tanks with ¾" straight thread. System temp. range: 15—250°F. Maximum diaphragm temp : 160°F. Maximum working pressure: 150 psi. Pre-charge pressure: 35 psi. Maximum percentage of glycol: 50%. Code Description Lbs USD NA255002 ¾" union nuts 1.0 115.
10 A SOLAR PUMP STATIONS 278 & 279 PUMP STATION FITTINGS tech. broch. 01264 Solar pump stations are pre-assembled and leak-tested. Safety relief valve. Ball valves with built-in flow checks in return (and flow for dual-line models). Temperature gauges in return (and flow for dual-line models). Pressure gauge. Manual air vent (dual-line models only). Expansion tank connection. Connections for flushing and filling. Foam insulation. Balance/flow meter: 1— 8 gpm scale.
10 A PUMP STATION FITTINGS DRAINBACK PUMP STATION 278 ½" sweat fittings to top or bottom. 2 each. Code Description Lbs USD NA26649 ¾" male thread x ½" sweat fitting 0.6 100.30 Drainback solar pump stations designed with a high head and steep pump curve which are pre-assembled and leak-tested. Safety relief valve, ball valve, temperature gauge, pressure gauge, air fill valve. Connections for flushing and filling with foam insulation. Balance/flow meter: 2—8 gpm scale. Pump: Grundfos UP15-100.
10 A DIVERTING VALVE KIT IN-LINE CHECK VALVE NA267 NA510 Diverting three-way valve for solar pump station mounting kit. Used for diverting solar fluid to another storage tank, swimming pool heat exchanger or heat dissipating device. (Select fittings below) In-line union sweat solar flow check valve. Open pressure: 0.29 psi. Max percentage of glycol: 50%. Max working pressure: 150 psi. Temperature range: 32—250°F. Open pressure: 0.29 psi Code Description Cv Lbs NA51059 ¾" sweat union 12 0.
10 A COMMERCIAL SOLAR PUMP STATION PUMP STATION FITTINGS NA255 NA155 The Solar pump station is pre-assembled and leak-tested unit without fittings for transferring heat from the collector to the storage tank. The pump station contains the following: Ball valves in flow and return in combination with flow check valves. Foam insulation shell. Ports for filling and flushing. Manual air vents. Balance/flow meter. Temperature gauges in flow and return. Pressure gauge. Safety relief valve: 90 psi.
10 A AUTOMATIC AIR VENT SOLAR GLYCOL NA101 SolarHD™ 250 tech. broch. 01282 tech. broch. 01133 Automatic air vent for solar systems. Working temperature range: -20—360ºF. Max. working pressure: 150 psi. Max. discharge pressure: 75 psi. Pre-mixed 50% high temperature non toxic glycol, FDA reference: 21 CRF 182.1666, Gosselin TOXICITY INDEX 1, Generally recognized as safe for use as direct food additives. NSF listed, Category Code: HT1, HT2, NSF Registration No. 144912.
10 A AIR SEPARATOR 251 DISCAL™ LOW LEAD MIXING VALVES 2521 tech. broch. 01134 tech. broch. 01127 Adjustable thermostatic three-way mixing valve for solar systems with built-in inlet check valves. Setting range: 80—150ºF. Max. working pressure: 200 psi. Max. inlet temperature: 210ºF. Connection: ½", ¾", 1" sweat. Certified to ASSE 1017, CSA B125.3, UPC, IPC, Low Lead Laws and listed by ICC-ES for use in accordance with the U.S. and Canadian plumbing codes. Air separator for solar heating systems.
10 A STAINLESS STEEL PIPING NA35 SolarFlex™ NA350 tech. broch. 01172 tech. broch. 01172 EPDM foam UV resistant insulating tape to wrap fitting connections. SolarFlex™ stainless steel piping with EPDM insulation. Used to connect solar collector with storage tank. Integrated sensor cable saves time and reduces cost. Packaged in a 50 foot continuous coil ensures a leak-free installation. Max. working pressure: 150 psi. Max. fluid temperature: 350ºF. Min. surface temperature: -60ºF. Min. bend radius: 5".
10 A ½" FLEX FITTINGS WITH ¾" THREADS NPT tail piece. Double nipple. Code Description Lbs NA12122 ¾" male x ¾" male 0.3 USD 28.50 Code Description Lbs F31868 ½" NPT fits ¾" union nut 0.1 Double nipple. USD 15.80 Compression adaptor. Code Description Lbs NA12172 ¾" NPT x ¾" NPT 0.3 USD 28.50 Union nut. Code Description Lbs 254452 22mm comp. w/ ¾" male thread 0.2 USD 33.20 ¾" FLEX FITTINGS WITH 1" THREADS Double nipple. Code Description Lbs R41298/C ¾" union nut 0.
10 A ¾" FLEX FITTINGS WITH 1" THREADS Union washer. High temperature silicone rubber. Working temperature: -40—350°F. Code Description Lbs NA10302 1" union washer high temp silicone 0.1 Sweat adaptor. USD 3.30 Code Description Lbs NA10062 1" sweat adaptor w/ 1" male thd. 0.2 Sweat tail piece. Low lead brass. 30.80 Nipple adaptor. Code Description Lbs NA10002 ½" sweat fits 1" union nut 0.3 USD 11.10 Code Description Lbs NA10064 1" NPT w/ 1" male thread 0.2 USD 32.
10 A 1" FLEX FITTINGS WITH 1¼" THREADS Double nipple. Sweat tail piece. Code Description Lbs NA12124 1¼" x 1¼" thread 0.4 USD 57.10 Code Description Lbs NA10042 1" sweat fits 1¼" union nut 0.3 Union nut. USD 30.80 NPT tail piece. Code Description Lbs R31495 1¼" union nut 0.2 USD 9.50 Code Description Lbs NA10116 1" NPT male fits 1¼" union nut 0.3 C-clip. (Priced each, sold in package of 5 each) Code Description Lbs NA12114 1’ flex “C" clip 0.1 USD 9.50 USD 46.
10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ Code The iSolar™ 257 series are multi-functional temperature differential controllers that provide complete control of the solar thermal system. Inputs: (4) Pt1000 temperature sensors Triac relays capacities: 1A / 100—240 V AC. Standard relay capacity: 1A / 100—240 V AC. Power supply: 100—240 V AC- 50/60 Hz. Data interface: V-Bus. ΔT adjustment range: 2—40ºF Δ. Min. temperature differential 2ºF Δ. Hysteresis: 2ºFΔ, ± 1ºFΔ. Max.
10 A VBUS DATA INTERFACE SD3 USB Smart display SD3 connected to VBus data interface is used for displaying data from iSolar™ controller; collector temperature, storage temperature and total energy heat produced. An additional power supply is not required. Bright LED displays. Power supply: via VBus. Mounting: wall. USB to VBus data interface to connect iSolar™ controller to PC for transmission of system data for processing, visualizing and archiving.
10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ BX tech. broch. 01273 Inputs: (5) Pt1000 temperature sensors, 2 analog Grundfos Direct Sensors™, impulse flow meter Outputs: (3) triac and (1) standard relays. Triac relays capacities: 1A / 115 V. Standard relay capacity: 2A / 115 V. Power supply: 100—240 V - 50/60 Hz. Data interface: V-Bus, SD card slot ΔT adjustment range: 2—40ºFΔ. Min. temperature differential 2ºFΔ. Hysteresis: 2ºFΔ, ± 1ºFΔ. Max. tank temperature range: 35—205°F. Max.
10 A FLOW METERS RPS Grundfos analog pressure/ temperature sensor. Requires NA15028 cable. Pressure measuring range: 0—150 psi. Temperature measurement range: 32—210ºF. Max. fluid temperature: 250ºF Maximum glycol: 50%. Connection: ½" male NPT. Code NA15010 Description Lbs RPS 0—10, 0—150 psi 0.3 ! ☺ COL 128.6 °F 890 d 100% 0% VBus Sensors 1 2 3 4 5 6 CL 1 2 3 USD Optional iSolar™ DL2 or DL3 (pictured) Datalogger VBus 207.40 RPS VFS VFS Grundfos analog flow / temperature sensor.
10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ MX LTE tech. broch. 01274 Inputs: (8) Pt1000 temperature sensors. (1) V40 rotary impulse meter. (1) CS10 irradiation sensor. Outputs: (4) triac relays, (1) dry contact relay and (1) PWM / 0-10 V DC. Triac relays capacities: 1A / 120 V. Dry contact relay capacity: 2A / 24 V. Power supply: 100—240 V - 50/60 Hz. Data interface: V-Bus, SD card slot. ΔT adjustment range: 2—40ºFΔ. Min. temperature differential 2ºFΔ. Hysteresis: 2ºFΔ, ± 1ºFΔ. Max.
10 A FLOW METERS V40 tech. broch. 01275 Single jet rotary pulse flow meter measures liquid flow for energy heat metering production or consumption. Accurate to International Standards OIML R75, EN1434 and MID. Brass body. Sweat connections included. Working temperature range: -40º—210ºF. Max. fluid temperature: 265ºF Max. working pressure: 235 psi. Maximum glycol: 50%. Code Description Lbs USD NA79701 ¼—10 gpm, ¾" sweat 3.0 715.
10 A DATA LOGGERS 257 iSolar™ DL2 257 iSolar™ DL3 iSolar™ DL2 intelligent web enabled datalogger connects to VBus data terminals on one iSolar™ controller. VBus input terminals: 1. Ethernet connection: RJ45 socket. Integrated SD slot: 1. Ambient temperature: 32—100ºF. Input voltage: 5 VDC ±5%. Power voltage adapter: 100—240 V. Max. current: 350 mA. iSolar™ DL3 intelligent web enabled datalogger / BACnet IP gateway connects to VBus data terminals on six iSolar™ controllers. VBus input terminals: 6.
GEOTHERMAL COMPONENTS This diagram is an example 1 Comp.
10 B MANIFOLDS 110 GeoCal™ FITTINGS GeoCal™ left hand distribution manifold assemblies with temperature gauges, air vents and drain valves. 1¼" F NPT brass inlet/outlet ports. Max. working pressure: 90 psi. Max. system test pressure: 150 psi. Working temperature range for: water, glycol & saline solutions: 15—140ºF. ethanol & methanol solutions: 15—90ºF. Ambient temp. range: -5—140ºF. Max. flow rate: 24 gpm total all circuits. Code Description 110 tech. broch.
10 B BALANCING VALVE 132 PE PIPE CONNECTIONS NA102 tech. broch. 01149 QuickSetter™ balancing valve with flow meter. Direct reading of flow rate. Brass valve body and flow meter. Graduated scale flow meter with magnetic movement flow rate indicator. Max. working pressure: 150 psi. Temperature range: 14—230°F. Max. percentage of glycol: 50%. Code Description Flow scale (gpm) Lbs 132552A ¾" NPT 2.0—7.0 1.8 293.40 132662A 1" NPT 3.0—10.0 2.4 342.10 132772A 1¼" NPT 5.0—19.0 2.8 453.
STORAGE TANKS NAS200 ThermoCon™ tech. broch. 01179 Storage tanks can serve as a thermal buffering tank with porcelain glass coated steel lining. Powder-coated steel external cover. Drain port/valve. Max. working pressure: 150 psi. Working temperature: -40—190ºF. Recommended max. delivery water temperature: 120ºF. Testing pressure: 300 psi. Tank insulation: 2" non-CFC foam. Insulation thermal conductivity: R16. Connections: 25 gal. side: (4) 1½” & (1) ¾” NPT female 25 gal.
BIOMASS COMPONENTS This diagram is an example 1 Boiler protection valves, ThermoProtec™ Boiler protection recirculation and distribution unit, ThermoBloc™ 10C
10 C $1+.'4 2416'%6+10 *+)* (.19 6*'4/156#6+% /+:+0) 8#.8' tech. broch. 01223 280 ThermoProtec™ NPT 280 tech. broch. 01223 ThermoProtec™ Sweat Boiler protection high-flow thermostatic mixing valve. Changeable thermostatic sensor cartridge. Brass body and lower plug. Max. working pressure: 150 psi. Working temperature range: 40—212ºF. Thermostatic sensor cartridge: 130°F & 140°F Tset standard selections, see below. 115°F, 160°F Tset optional (field replaceable). Sensor cartridge accuracy: ±4°F.
10 C $1+.'4 2416'%6+10 4'%+4%7.#6+10 #0& &+564+$76+10 70+6 tech. broch. 01224 281 ThermoBloc™ NPT tech. broch. 01224 281 ThermoBloc™ Sweat ThermoBloc™ boiler protection recirculation and distribution unit. Suitable fluids: water, up to 50% glycol solutions. Max. working pressure: 150 psi. Working temperature range: 40—210ºF. Maximum pumping capacity: 10 gpm. Temperature gauge scale: 30—250ºF Thermostatic sensor: 130ºF & 140°F Tset standard selections, see below. 115ºF, 160ºF Tset optional models*.
10 C F296 F295 Replacement thermostatic sensor cartridges. Sensor cartridge accuracy: ±4ºF. By-pass from boiler complete closing temperature: Tset +18°F (130°+18°=148°F). Dual scale temperature gauge 280 and 281 series boiler protection valves. Fits 280 and 281 series boiler protection valves. Easy replacement to change the 280 valve set temperature without removing the valve body from the piping. Code Description Lbs F29633 115ºF Tset 0.2 USD 41.80 F29634 130ºF Tset 0.2 41.
HEAT METERS This diagram is an example 1 VENT WMZ heat meters 11
11 9 8 3 2 1 HEAT METERS 257 WMZ V40 tech. broch. 01275 WMZ intelligent kWh energy heat meter with data connection. Inputs: rotary pulse flow meter and two Pt1000 supply and return temperature sensors purchased separately. Temp. measurement range: -20º—300ºF. Adj. temp. sensor offset: ± 0.9ºF (0.5ºK). Measuring precision: ± 0.5ºF (0.3ºK). Volume concentration of glycol: 0—70%. Pulse rate volumetric flow rate: 1—99 l/imp. Interface: VBus.
11 9 8 3 2 1 HEAT METERS 257 WMZ-G1 Cable for connecting Grundfos VFS & RPS (molded plug) to WMZ-G1 terminal block (4 wire pins). tech. broch. 01272 WMZ-G1 intelligent kWh energy heat meter with VBus data connection. Requires VFS and RPS sensors purchased separately. Temperature measurement range: 32—210ºF. Pressure measuring range: 0—150 psi. Inputs: 2 Grundfos Direct analog sensors. Alarm relay capacities: 1 A 24 V AC/DC Interface: VBus data connection. Power supply: 24 V AC/DC.
12 9 8 3 2 1 116
12 9 8 3 2 1 Code USD Page(s) USD Page(s) USD Page(s) USD Page(s) 100001A 110050A 110060A 1107B5LA 1107B5RA 1107C5LA 21.90 41.00 45.00 1,260.00 1,260.00 1,390.00 74 106 106 106 106 106 127156AFC 127157AFC 127158AFC 127159AFC 127164AFC 127165AFC 181.10 229.40 207.40 159.10 193.70 242.00 59 59 59 59 59 59 166600A 166602A 166610A 166612A 167600A 167602A 1,813.00 2,142.00 1,813.00 2,142.00 2,142.00 2,471.00 39 39 39 39 39 39 278951A 279051 279051A 280165A 280166A 280175A 1,278.00 1,097.
12 9 8 3 2 1 Code USD Page(s) USD Page(s) USD Page(s) USD Page(s) 519709A 520051A 520500AX 520506AX 520509AX 520510AX 327.50 172.40 372.00 425.30 359.50 425.30 8 55 55 55 55 55 535051A 535056A 535057A 535059A 535066A 535067A 210.40 216.30 208.00 208.00 234.60 225.60 67 67 67 67 67 67 546306A 546307A 546308A 546309A 546328A 546335A 338.60 494.40 643.70 776.40 322.50 470.90 18 18 18 18 18 18 551054AC 551060A 551066A 551066AC 551067A 551067AC 675.90 3,212.00 343.10 353.30 527.80 538.
12 9 8 3 2 1 Code USD Page(s) USD Page(s) 644360A 3BY 644366A 644366A 3BY 644369A 644369A 3BY 656304 534.70 541.00 541.00 521.50 521.50 143.90 36 36 36 36 36 46 676266A 676269A 676346A 676349A 676356A 676359A 304.80 291.80 225.00 213.60 229.80 221.40 30 30 30 30 30 30 F41661A F49644 F49645 F49646 F50055 F52429 656344 143.90 30,46 676366A 269.00 30 F59650 170.80 186.10 107.90 135.00 421.40 458.50 540.30 621.80 702.20 653.10 754.50 855.90 957.20 1,059.00 1,161.00 1,262.00 1,364.00 1,465.
12 9 8 3 2 1 Code USD Page(s) NA15028 NA15029 NA15030 NA15550 NA15559 NA15560 27.50 100,101 58.20 103,108,114 27.50 115 181.50 91 147.20 91 181.50 91 NA255002 NA25510 NA255160 NA25540 NA25549 NA256011 115.30 3,188.00 2,278.00 30.80 28.40 219.50 87 48,65,92 91 87 87 65,90 NA15569 149.40 91 NA256012 329.20 87 61.90 687.00 96.10 85.20 97.20 86.20 22.80 25.20 57.50 72.90 44.80 856.90 1,087.00 1,256.00 1,602.00 22.40 27.20 19.70 23.30 36.50 25.00 19.30 32.60 19.30 32.60 27.20 46.60 30.70 27.40 60.
12 9 8 3 2 1 Code USD Page(s) USD Page(s) USD Page(s) USD Page(s) NAS30042P10 NAS30042P8 NAS30060-P NAS300601P10 NAS300601P8 NAS30060P10 19,610.00 18,697.00 11,265.00 28,230.00 26,170.00 23,924.00 85 85 85 85 85 85 Code R41447 R41660 R50005 R50008 R50047 R50048 37.10 68.10 4.50 9.40 18.70 22.80 7 77 78 78 78 78 Z145000 Z146000 Z151000 Z161000 Z200041 Z200042 181.50 152.20 154.90 142.50 66.60 66.60 32 32 32 32 33 33 Z300515 Z300517 Z300532 Z300533 Z300535 Z300617 110.90 110.90 102.80 102.
Form No. 20304/17 Suggested List Price Effective March 1, 2017 Canceling All Prior Issues specifications and prices are subject to change without notice Caleffi North America, Inc. / 3883 W. Milwaukee Road / Milwaukee, WI 53208 Tel: 414.238.2360 / Fax: 414.238.2366 www.caleffi.com / orders.us@caleffi.
