2020 PLUMBING AND HYDRONICS CATALOG
HYDRONIC AND PLUMBING PRODUCT SELECTORS 1 HYDRAULIC SEPARATORS 2 AIR AND DIRT SEPARATORS AND AIR VENTS 3 THERMOSTATIC RADIATOR VALVES 4 ZONE VALVES AND ZONE CONTROLS 5 DISTRIBUTION MANIFOLDS AND TEMPERATURE MIXING STATIONS 6A MIXING VALVES FOR PLUMBING AND HYDRONICS 6B BALANCING VALVES FOR PLUMBING AND HYDRONICS 6C PRVS, BACKFLOW PREVENTERS AND AIR VENT FOR PLUMBING 7 FILLING UNITS AND BOILER TRIM KITS 8 FITTINGS AND MISCELLANEOUS COMPONENTS 9 RENEWABLES, SOLAR, GEOTHERMAL AND BIOMASS
1 Hydronics Product Selector 2 8 5 to/from heat emitters 6 1 air handler 1 6 16 19 20 21 air handler DHW 4 15 Modulating / condensing boiler cold water floor heating 24 21 3 9 7 check valve system circulator indirect water heater DHW tank circulator VENT 11 check valve 10 12 check valves 13 14 26 17 purge valves 9 23 POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 variable speed circulator 21 23 zone thermostat 25 PRV 18 4 garage floor heating zone thermostat h
Description Catalog Section Key Part Number 1 221500 Radiator valve 3 2 472000 Remote wall sensor 3 3 520510AX 4 NA502640A 5 200000 Radiator valve control head 3 6 301040 Radiator connection valves 3 7 626600A Paddle flow switch 8 8 508013A Hygroscopic air vent 2 9 551706A DISCAL® air separator, rotating collar 2 10 549506A SEP4TM hydraulic, air, dirt, mag separator 1 11 573002A AutoFillTM combo ASSE 1012 7 12 521619A MixCalTM thermostatic mixing valve 13 NA57
Plumbing Product Selector Commercial 1 7 Alternatives to LEGIOMIX ® motorized valve 2 variable speed recirculation circulator return temperature sensor supply temperature sensor 5 check valve other DHW risers 6 * 8 * supply pipe 3 7 4 return pipe 9 * Alternative to TankMixerTM 11 cold water water supply meter LEGIOMIX ® controller & data logger *Alternatives for balancing.
1 7 5 hot water riser 5 water meter check valve other DHW risers 6 8 * supply pipe 7 return pipe * 9 * recirculation circulator cold water 13 12 10 to / from additional risers recirculation return pipe 5 Alternative to TankMixerTM 11 cold water water supply meter MIX ® controller & data logger *Alternatives for balancing.
High performance multi-function hydraulic separator The Caleffi SEP4™ saves on system installation and maintenance costs with four high performance functions combined into one device: hydraulic separation, micro-bubble coalescing air separation, dirt separation and magnetic separation.
HYDRAULIC SEPARATORS This diagram is for illustration purposes only PRODUCTS INCLUDED IN SECTION · 4-in-1 hydraulic separators · Hydraulic separators · Hydraulic separators-manifolds · Hydraulic separator accessories 1
1 4-IN-1 HYDRAULIC SEPARATORS 5495 SEP ™ NA549 SEP ™ Combination 1. air, 2. hydraulic and 3. dirt separation, plus 4. magnetic separation. Epoxy resin coated steel body. HDPE internal coalescing element, removable for cleaning. Pre-formed insulation. Thermowell tap: 1/2" straight female. Max. working pressure: 150 psi. Working temperature range: 32—210°F. Working temp. w/o insulation: 32—230°F. Combination 1. air, 2. hydraulic, 3. dirt separation, plus 4. magnetic separation.
1 HYDRAULIC SEPARATORS 548 Hydro Separator NA548 Hydro Separator Hydraulic separator. Epoxy resin coated steel body. 300 series stainless steel internal baffle. Pre-formed insulation. Thermowell tap: 1/2" straight female Max. working pressure: 150 psi. Working temperature range: 32—210°F. Working temp. w/o insulation: 32—250°F. Hydraulic separator. Epoxy resin coated steel body. Pre-formed insulation on 2"— 4" sizes. Complete with: automatic air vent (code 501502A). shut-off valve (code NA39589).
1 HYDRAULIC SEPARATORS-MANIFOLDS 5599 HydroLink™ 5599 HydroLink™ Hydraulic separator + distribution manifold. 2+0 with built-in mounting. Steel body with pre-formed insulation. Complete with automatic air vent (code 502043A) and drain valve (code 538402 FD). Max. working pressure: 100 psi. Working temperature range: 32—230°F. Outlet center dimension: 125 mm. Compatible with 165, 166, 167 series HydroMixer™. Hydraulic separator + distribution manifold. 2+2 with angle mounting brackets.
1 HYDRAULIC SEPARATOR ACCESSORIES 501 MAXCAL Drain ball valves fit HydroCal™, Hydro Separators, DISCAL®, DISCALDIRT® and DIRTCAL®. Brass body. Max. working pressure: 150 psi. Max. working temperature: 365°F. TM Replacement air vent for Hydro Separator Fits NA548 Series and NA549 Series. Brass body and cover, stainless steel internal components. Extra high discharge capacity. Max. working pressure: 230 psi. Max. discharge pressure: 90 psi. Max. working temperature: 250°F.
1 The Gold Standard For healthy hydronic system fluids DISCAL ® • High efficiency air separator with large, low-flow zone, coalescing element and automatic air vent to minimize corrosion. DIRTMAG ® • Magnetic technology and particle mesh, in a single dirt separator used to remove both ferrous and non-ferrous debris. • Simple blowdown valve for fast dirt removal eliminates laborious and messy disassembly. • Maximum protection for expensive heat exchangers and ECM circulators.
AIR AND DIRT SEPARATION AND AIR VENTS This diagram is for illustration purposes only 2 VENT PRODUCTS INCLUDED IN SECTION · Automatic and manual air vents · Air separators · Dirt separators · Air and dirt separators · Dirt and magnetic dirt separators · Magnetic dirt separators · Accessories for air and dirt separators
2 AUTOMATIC AND MANUAL AIR VENTS 5020 MINICAL™ Automatic air vents are designed to remove the air that accumulates in heating and cooling systems without the need for manual intervention. This prevents harmful air that may compromise the life and the performance of the system which includes: corrosion due to the oxygen; pockets of air trapped in the heat emitters; cavitation in the circulation pumps; noise from air passing through the pipes.
2 AUTOMATIC AND MANUAL AIR VENTS 5026 ROBOCAL™ 5080 HYGROCAL™ Automatic air vent. Brass body. Max. working pressure: 150 psi. Max. discharge pressure: 90 psi. Max. discharge rate: 1.75 SCFM. Max. working temperature: 240°F. Automatic hygroscopic air vent for hydronic heating system and low pressure steam. Manual operation by rotating knob. Chrome plated brass body. Max. working pressure: 150 psi. Max. working temperature: 212°F. Low pressure steam: 15 psi.
2 AIR SEPARATORS 551 DISCAL® Sweat 551 DISCAL® Sweat Air separator. Brass body. Stainless steel float guide pin and linkage. Glass reinforced nylon internal element. ½" NPT female bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F. Air separator with ½" service check valve (code 561402A) to mount expansion tank on bottom thread. Brass body. Stainless steel float guide pin and linkage. Glass reinforced nylon internal element. Max. working pressure: 150 psi.
2 AIR SEPARATORS 551 DISCAL® Compact Construction details The air separator uses the combined action of several physical principles. The active part consists of an assembly of concentric mesh surfaces. These elements create the whirling movement required to facilitate the release of microbubbles and their adhesion to these surfaces. The bubbles, fusing with each other, increase in size until the hydrostatic thrust overcomes the adhesion force to the mesh.
2 AIR SEPARATORS 551 ® DISCAL NA551 DISCAL® ASME/CRN Air separator. Epoxy resin coated steel body. Stainless steel float guide pin and linkage. Stainless steel mesh internal element. ANSI 150 flange connections. 1" NPT male bottom drain connection. Complete with male bottom drain valve (NA39753). ½" NPT male side drain connection. Complete with side drain valve (538402FD). Max. working pressure: 150 psi. Vessel temperature range: 32—270°F. Air separator. Epoxy resin coated steel body.
2 DIRT SEPARATORS NA5465 The dirt separating action performed by the DIRTCAL® is based on using the internal element with concentric diamond pattern mesh surfaces instead of a mechanical filter. The element offers little resistance to the medium flow while ensuring dirt separation. This occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by filtration; which, over time, gets continuously clogged.
2 AIR AND DIRT SEPARATORS 5461 DISCAL The DISCALDIRT® air and dirt separator uses a coalescing element that consists of an assembly of concentric diamond pattern mesh surfaces. This element creates the whirling movement required to facilitate the release of micro-bubbles and their adhesion to these surfaces. The bubbles, fusing with each other, increase in volume until the bouyancy force overcomes the adhesion force to the surface.
2 AIR AND DIRT SEPARATORS NA546 DISCAL ASME/CRN NA546M DISCAL ASME/CRN ® Air & Dirt separator with magnets. Epoxy resin coated steel body. Stainless steel float guide pin and linkage. Stainless steel mesh internal element. ANSI 150 flange connections. 1" (2—6" sizes) and 2" (8—14" sizes) threaded NPT bottom drain connection. Complete with drain valve NA39753 (2—6" sizes), NA59600 (8—14" sizes). Max. working pressure: 150 psi. Vessel temperature range: 32—270°F. Particle separation capacity: to 5 µm (0.
2 DIRT & MAGNETIC DIRT SEPARATORS The dirt separating action performed by the DIRTCAL® is based on using the internal element with concentric diamond pattern mesh surfaces instead of a mechanical filter. The element offers little resistance to the medium flow while ensuring dirt separation. This occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by filtration; which, over time, gets continuously clogged.
2 MAGNETIC DIRT SEPARATORS NA5463 ® NA5453 Chemical kit Dirt separator with magnet. Brass mounting housing. Composite PA66G30 body. Max. working pressure: 45 psi. Working temperature range: 32—195°F. Particle separation capacity: to 5 µm (0.2 mil). Ferrous impurities separation efficiency: 100%. Drain valve with hose connection. Top dosing point port. Dosing capacity: 12 fluid oz. Manual screw air vent. Magnetic Dirt separator plus Boiler Chemical Treatment Kit. Brass body.
2 MAGNETIC DIRT SEPARATORS 5465M Ferrous and non ferrous impurities in hydronic systems can deposit onto heat exchanger surfaces and accumulate in pump cavities causing reduced thermal efficiency and premature wear. The small and often microscopic magnetic particles, called magnetite, form when iron or steel corrodes. Highly abrasive, the extremely fine particles are difficult to remove by traditional means. DIRTMAG® separators offer highly efficient separation of typical dirt as well as magnetite.
2 ACCESSORIES FOR AIR AND DIRT SEPARATORS Replacement air vent assembly fits DISCAL® brass 551 series (except Compact and Rotating Collar version), brass 546, brass and steel 5461 series and SEP4TM 5495 series. Hygroscopic air vent cap fits DISCAL® 551, and DISCALDIRT® 546 series, and MINICAL® 502 series. Code Description Lbs R59681 Vent cap 0.1 USD 15.20 Code Description Lbs 59829 Air Vent 2.0 Anti-suction air vent cap fits DISCAL® 551, DISCALDIRT® 546 series and MINICAL® 502 series.
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THERMOSTATIC RADIATOR VALVES This diagram is for illustration purposes only 3 VENT PRODUCTS INCLUDED IN SECTION · Thermostatic control heads · Accessories for thermostatic control heads · Thermo-electric actuators · NPT thermostatic radiator valve bodies · European towel warmer radiator valves · Connection valves for panel radiators · Connection fittings
3 THERMOSTATIC CONTROL HEADS 200 472 Thermostatic control head fits radiator valves. Set point locking mechanism. Range stop adjustment. Built-in sensor with liquid-filled element. Fits valve 220, 221, 338 and 339 series. Graduated scale from * to 5 corresponding to a temperature scale adjustment range of 45—82ºF (7—28ºC). Thermostatic control head with remote adjusting knob, liquid-filled element. Fits valves 220, 221, 338, 339 & 676 series (direct coupling). Temperature range: 43—82°F (6—28°C).
3 1 NPT THERMOSTATIC RADIATOR VALVE BODIES Code Description 220400A 220500A 220 221 Angled radiator valve body. Order thermo-electric actuators or thermostatic control heads separately for field installation. Chrome plated. Max. working pressure: 150 psi (10 bar). Temperature range: 40—212°F (5—100°C). Straight radiator valve body. Order thermo-electric actuators or thermostatic control heads separately for field installation. Chrome plated. Max. working pressure: 150 psi (10 bar).
3 CONNECTION VALVES FOR PANEL RADIATORS 3010 Caleffi panel radiator valves are designed to be connected to the bottom of panel radiators. They come in two versions: for two-pipe and one-pipe systems. Both are available straight (pipes exiting the floor) and angled (pipes exiting the wall). The two-pipe version is equipped with two ball shut-off valves.
3 1 CONNECTION FITTINGS 681 Universal PEX fittings 682 Universal PEX-AL-PEX fittings 681 series fittings are compatible with any ASTM F876 single layer PEX. Max. working pressure: 150 psi. Working temperature for ASTM F876 PEX piping: 41—180ºF. Chrome plated nut. 682 series fittings are compatible with any ASTM F1281 multilayer PEX-AL-PEX pipe. Max. working pressure: 150 psi. Working temperature for ASTM F1281 PEX-AL-PEX piping: 41—200ºF with tubing rated 200ºF.
3 THEY GO TOGETHER LIKE NUTS AND BOLTS GET A 5 YEAR WARRANTY WHEN INSTALLED TOGETHER Install our Z-one™ Series zone valve together with our Z-one™ Series Relay and both qualify for our industry exclusive five year warranty. Sold separately, Z-one valves have a two year warranty and Z-one relays have a 3 year warranty.
3 1 ZONE VALVES AND ZONE CONTROLS This diagram is for illustration purposes only 4 PRODUCTS INCLUDED IN SECTION · Thermo-electric zone valves · Thermo-electric actuators · Motorized zone valves · Pump zone controls · Valve zone controls · Motorized ball zone valves, high-flow, high-close off 35
4 THERMO-ELECTRIC ZONE VALVES 6767 TwisTop+™ High Performance 6762 TwisTop™ Zone valve Complete with 656354 actuator. Spring return. Normally closed. Pressure balanced body. Brass valve body and trim. Max. body pressure: 150 psi. Max. Temperature: 200°F. Power supply: 24 V AC/DC. Initial current draw: ≤ 250 mA. Power consumption: holding: 3 W inrush: 6 VA Rating of micro-switch contacts: 5 A (24 V). 31.5" wire lead connection. Two-way thermo-electric zone valve.
4 MOTORIZED ZONE VALVES Z4 Z5 2-way 2-way Two-way zone valve. Spring return. Normally closed actuator: Z151000 Auxiliary micro-switch. Max. body pressure: 300 psi. Temperature range: 32º—240°F. Suitable fluids: water, 50% max. glycol, 15 psi max. steam. Power supply: 24 V AC. Power consumption: 5 W, 7 VA. Rating of auxiliary micro-switch contacts: 0.0 A min, 0.4 A max 24 V (24 V only). Screw terminal connection. UL873, cULus Listed & CE. UL 1995 sec. 18 air plenums and ducts. US Patent 7,048,251.
4 MOTORIZED ZONE VALVES Z1 Normally Closed Z1 Normally Open Z1 NC actuator fits on Z2 and Z3 series valve bodies with the push of a button. Two position spring return normally closed. 7/8" knockout for 1/2" conduit connector. Power: 24, 120, 208, 230 & 277 VAC. Power consumption: 5 W, 7 VA. Conduct connector size: ½". Rating of auxiliary switch contacts: 24 VAC: 0.0 A min, 0.4 A max (24 V). 120-277 and Z111900 VAC: 0.25 A min, 5.0 A max (230 V). UL873, cULus Listed & CE. UL 1995 sec.
4 MOTORIZED ZONE VALVES Z2 2-way Z3 3-way Two-way on/off two position valve. Straight through flow pattern. Brass body. Stainless steel stem. EPDM rubber seals and paddle. Max. working pressure: 300 psi. Max temperature: 240°F. Three-way on/off two position valve. Diverting flow pattern. Brass body. Stainless steel stem. EPDM rubber seals and paddle. Max. working pressure: 300 psi. Max temperature: 240°F. Code Description ∆P Lbs Code Description Cv ∆P Lbs Z200041 Inverted flare 1 75 psi 1.
4 PUMP ZONE CONTROLS ZSR The ZSR series is multi-zone pump and boiler operating control for multiple zone hydronic heating systems. The ZSR series interfaces with low voltage thermostats, or any other low voltage controllers having a switching action. The ZSR series controls up to 3, 4, 5 or 6 heating circulator pumps, depending on model selected, a primary pump and has LED indicators to provide functional status and easy system troubleshooting.
4 MOTORIZED BALL ZONE VALVES HIGH-FLOW, HIGH CLOSE-OFF 6442 2-way Straight Two-way motorized ball zone valve. Straight. Max. ∆P close-off pressure: 150 psi. Temperature range: 20º—230°F. Power supply: 24 VAC. Power consumption: 4 VA. Rating of micro-switch contacts: 5 A (24 V). 3-wire control. 36" wire lead connection. Code Description Cv Lbs USD 644250A ¾" NPT male union 13 2.3 257.00 644256A ¾" press union 13 2.4 257.00 644259A ¾" sweat union 13 2.3 252.
4 EASY-ACCESS INSTALLATION TIP VIDEOS OUR ONLINE AND COMPLIMENTARY TECHNICAL TRAINING SERIES Whether you're a contractor in the mechanical room looking for installation pointers or a wholesaler explaining a component at the counter, Caleffi's Installation Tip videos just made your job easier! Simply scan the QR Code easily identified with a bright-yellow label placed on our product boxes to access the brief YouTube videos.
DISTRIBUTION MANIFOLDS AND TEMPERATURE MIXING STATIONS This diagram is for illustration purposes only 5 130 ºF VENT PRODUCTS INCLUDED IN SECTION · Pump and valve temperature mixing units · Thermostatic manifold mixing stations · Manifold mixing stations · Brass distribution manifolds · Distribution manifolds · Boxes for distribution manifolds · Fittings for distribution manifolds and mixing stations · Brass distribution manifold accessories · Accessories
5 3 2 1 PUMP & VALVE TEMPERATURE MIXING UNITS 165 HydroMixer™ Injection pump mixing unit with insulation. Grundfos UPS 15-58 three speed pump. Grundfos Alpha 25-55U pump. Temperature gauges. Shut-off ball valves. Compatible with 5599 Hydrolink™ series Male union connections (select top and bottom fitting sets on page 35). Max working pressure: 145 psi. Max. working temperature: 212°F. Power supply: 115 V 50/60 Hz. Code Description 165600A Dual line with 15-58 pump on right 21 898.
5 3 2 1 PUMP & VALVE TEMPERATURE MIXING UNITS 166 HydroMixer™ 167 HydroMixer™ Thermostatic adjustable temperature mixing unit with insulation. Grundfos UPS 15-58 three speed pump. Grundfos Alpha 25-55U pump. Temperature gauges. Shut-off ball valves. Compatible with 5599 Hydrolink™ series Male union connections (select top and bottom fitting sets below). Max working pressure: 145 psi. Adjustable range: 80—125°F. Power supply: 115 V 50/60 Hz. Motorized temperature mixing unit with insulation.
5 3 2 1 THERMOSTATIC MANIFOLD MIXING STATIONS 172 Manifold mixing station three speed pump 172 Manifold mixing station high efficiency pump Pre-assembled thermostatic manifold mixing station consisting of a supply distribution manifold complete with built-in sight flow gauges and adjustable balancing valves. Return manifold with built-in shutoff valves is suitable for thermo-electric actuators. Complete with built-in sensor to keep flow temperature at constant set value.
5 3 2 1 THERMOSTATIC MANIFOLD MIXING STATIONS Characteristic components / hydraulic diagram 4 5 Supply temperature and pressure gauge Return temperature gauge 6 Primary circuit shut-off valves 7 Primary circuit hydraulic separator with check valve Thermostatic three-way mixing valve with built-in sensor 8 SYSTEM FLOW 3 4 Supply manifold equipped with flow meters and balancing valves.
5 3 2 1 BRASS DISTRIBUTION MANIFOLDS 668S1 TwistFlow™ Assembly Pre-assembled radiant manifold consisting of return distribution manifold complete with built-in shut-off valves suitable for thermo-electric actuator and supply distribution manifold complete with built-in sight flow meters and balancing valves with 2" gauges 30—210°F scale. 1" or 1¼" NPT inlet ball valves. Temperature gauges. Max. working pressure: 150 psi. Max. working temperature: 180°F. Max: peak temperature: 200°F. Loop Cv: 1.
5 3 2 1 DISTRIBUTION MANIFOLDS 663 Pre-assembled distribution assembly Pre-assembled distribution assembly consisting of return distribution manifold complete with built-in shut-off valves suitable for thermo-electric actuator and supply distribution manifold complete with manuallyadjustable balancing valves. 1" or 1¼" NPT inlet ball valves. Loop Cv: 2.3 (combined supply & return ports). Max. working pressure: 150 psi. Max: temperature: 210°F. Outlet center distance: 2 in. Models with "...
5 3 2 1 BOXES FOR DISTRIBUTION MANIFOLDS 659 Manifold cabinet Housing wall box fits 663 and 668S1 series manifolds. Adjustable depth: 43/8"— 5½". Powder coated painted 18 gauge sheet metal. With push-fit clamp. Code Lbs USD 659044 Description 16" width 20" 3 17 255.00 659064 24" width 20" 6 23 278.00 659084 32" width 20" 10 30 327.00 659104 40" width 20" 13 37 376.00 659124 48" width" 20" 17 44 425.
5 3 2 1 FITTINGS FOR DISTRIBUTION MANIFOLDS AND MIXING STATIONS NA102 680 Universal PEX fittings (680504A shown) Code Description 680507 5 16 680503A 3 8 680 series fittings are compatible with any ASTM F876 single layer PEX. Max. working pressure: 150 psi. Working temperature range for ASTM F876 PEX piping: 40—180°F. Compression ring Lbs Blue 0.2 7.90 / " nominal PEX Black 0.2 7.90 680504A ½" nominal PEX Blue 0.2 7.90 680555A 5 8 / " nominal PEX Black 0.2 7.
5 3 2 1 BRASS DISTRIBUTION MANIFOLD ACCESSORIES 668 6564 Off-center by-pass assembly with fixed crack setting of 3.6 psi differential pressure. Max working pressure: 150 psi. Working temperature range: 15—230°F. Low current draw thermo-electric actuator. Hermetically sealed for upside down installation.. Pop-up feature Power supply: 24 V AC/DC. Initial current draw: ≤ 250 mA. Power consumption: 3 W. Rating of micro-switch contacts: 5 A (24 V). 31.5" wire lead connection.
5 3 2 1 ACCESSORIES Replacement balance/flow meter fits 668S1 series manifold. Flow meter scale: ¼ — 2 gpm. Code Description Lbs F69600 Fits 668S1 supply manifold 0.2 White replacement knob fits 663 and 668S1 series manifolds. USD Code Description Lbs 449000 Knob 0.5 Description Lbs F69590 Fits 668S1 return manifold 0.3 7.90 22.90 5020 Replacement shut-off valve fits 668S1 series manifold. Code USD Replacement air vent fits radiant manifolds. Brass body.
Cutting-Edge Innovation in Temperature Mixing Caleffi Mixing Valves Lead the Way • Feature-rich portfolio of thermostatic and digital mixing solutions. • Over 50 years of proven, reliable service worldwide. • Broad assortment of union connections for piping flexibility. • Compliance with ANSI/NSF 372-2011 low lead, ASSE 1017, ASSE 1070 (anti-scald), CSA B125.3, UPC, IPC, IRC, NPC for the USA and Canada.
MIXING VALVES FOR PLUMBING AND HYDRONICS This diagram is for illustration purposes only 6A PRODUCTS INCLUDED IN SECTION · Thermostatic mixing valves for plumbing and hydronics · High flow thermostatic mixing valves for plumbing and hydronics · Scald protection thermostatic mixing valves for plumbing · Mixing valves for centralized hydronic systems · Electronic mixing valve for plumbing · High/low thermostatic mixing valve for plumbing · Thermostatic mixing valve kit for domestic water heaters
6 A THERMOSTATIC MIXING VALVES FOR PLUMBING AND HYDRONICS 521 MixCal™ 521 MixCal™ with gauge Adjustable thermostatic mixing valve for point of distribution in domestic water systems and radiant hydronic heating systems. Low-lead brass body. Locking set point knob. Max. working pressure: 200 psi. Max. inlet temperature: 200ºF. Adjustable range: 85—150ºF. Min. flow for optimum performance: 1.0 gpm. (0 gpm with recirculation) Max flow for optimum performance 14 gpm.
6 A THERMOSTATIC MIXING VALVES FOR PLUMBING AND HYDRONICS 520 AngleMix™ with gauge Point of distribution mixed temperature gauge adaptor fits 1" male union thread mixing valves. Removable gauge fits into pocket well. Gauge scale: 30—210ºF. Gauge accuracy: ± 6ºF. Gauge dial: 2" diameter. Certified: Low-lead brass. Lbs Adjustment temperature range: 95ºF — 150ºF. Max. working pressure (static): 150 psi. Max. working pressure (dynamic): 75 psi. Max. inlet temperature: 195°F. Gauge scale: 30—210ºF.
6 A HIGH FLOW THERMOSTATIC MIXING VALVES FOR PLUMBING AND HYDRONICS 5231 MixCal+™ Sweat Model 5231 series high flow thermostatic mixing valves for centralized systems are designed to be installed at the domestic water heater (point of distribution). For safety reasons, it is advisable to limit the maximum mixed water temperature to 120°F (when anti-scald valves are not installed at point-of-use).
6 A SCALD PROTECTION THERMOSTATIC MIXING VALVES FOR PLUMBING 5212 SinkMixerTM 4-way Scald Protection Point-of-use NEW Thermostatic mixing valve for under sink and under counter applications where the user must be protected from the danger of scalding caused by hot water. Temperature adjustment range: 95—120ºF. Cold inlet temperature: Min. 39°F; Max. 85°F. Hot inlet temperature: Min. 120°F; Max. 195°F. Maximum operating differential pressure: Static: 150 psi (10 bar). Dynamic: 70 psi (5 bar). Min.
6 A ELECTRONIC MIXING VALVE FOR PLUMBING 6000 LEGIOMIX ® Electronic mixing valve with optional selectable programs for thermal disinfection of hot water recirculation system to kill Legionella bacteria. Code number includes: three-way ball valve 3-wire floating control actuator controller/user interface with DIN rail mounting bracket mixed outlet temperature sensor/probe return temperature sensor/probe mixed outlet temperature gauge optional Modbus-to-BACnet gateway for BAS integration 2,236.
6 A ELECTRONIC MIXING VALVE FOR PLUMBING 6000 LEGIOMIX® Station Electronic mixing valve with optional selectable programs for thermal disinfection of hot water recirculation system to kill Legionella bacteria, in a packaged wall mount configuration. Station assembly includes pre-piped 3-way mixing valve with union connections, serviceable check valves, a recirculation connection and isolation valves for fast and simple installation, all mounted on welded, powder-coat painted steel strut.
6 A HIGH/LOW THERMOSTATIC MIXING VALVE FOR PLUMBING NA523 DELTA 2™ Adjustable thermostatic high low mixing valve for point of distribution in domestic water systems. Low-lead brass valve bodies. Locking set point knobs on thermostatic mixing valves. Check valves on thermostatic mixing valve cold inlets. Locking set point knob on pressure reducing valve. Copper connecting tubing, all sweat construction. Double union connection on all valves for ease of service. Removable ½" NPT threaded outlet thermometer.
6 A THERMOSTATIC MIXING VALVE KIT FOR DOMESTIC WATER HEATERS 520 TankMixer™ 520 TankMixer™ with gauge Adjustment temperature range: 95ºF - 150ºF. Max. working pressure (static): 150 psi. Max. working pressure (dynamic): 75 psi. Max. inlet temperature: 195°F. Minimum flow for optimum performance: 0.5 GPM (0 GPM with recirculation). Tank: ¾" NPT female union connections. System: ¾" NPT M, press or sweat union connections. Adjustment temperature range: 95ºF - 150ºF. Max. working pressure (static): 150 psi.
6 A 116 ThermoSetterTM Adjustable thermal balancing valve for domestic hot water recirculation circuits. • Set it and forget it; no balancing tools required. • Modulates flow to maintain temperature set point. • Set point temperature scale on adjustment dial for simplicity. • Integral drywell for local gauge or sensor bulb. • Models with bypass feature for thermal disinfection process.
BALANCING VALVES FOR PLUMBING AND HYDRONICS This diagram is for illustration purposes only ½ GPM ½ GPM 3 4 MIX 2 ½ GPM recirculation pump 6B PRODUCTS INCLUDED IN SECTION · Static balancing valves with flowmeter for plumbing · Static balancing valves with flowmeter for hydronics · Dynamic balancing valves for plumbing and hydronics · Thermal balancing valves for plumbing · Y-strainer with ball valves for hydronics · Static balancing valves, fixed orifice, for plumbing and hydronics · Static balancin
6 B STATIC BALANCING VALVES WITH FLOWMETER FOR PLUMBING 132 QuickSetter+™ With temperature gauge: Code Balancing valve with flow meter. Direct reading of flow rate. No sight gauge clouding or scaling. DZR low-lead brass. Stainless steel flow rate adjuster. Inlet flow check valve. Graduated scale flow meter with magnetic movement flow rate indicator. 2" diameter temperature gauge, optional. Gauge scale: 30 – 210°F. Gauge accuracy: ± 6°F. Meets requirements of ANSI/NSF 372-2011.
6 B STATIC BALANCING VALVES WITH FLOWMETER FOR HYDRONICS 132 QuickSetter™ Pull, adjust, release - easy to set The flow rate is adjusted as follows: Balancing valve with flow meter. Direct reading of flow rate. No sight gauge clouding or scaling. Brass valve body and flow meter. Rotatable valve for flow rate adjustment. With insulation. Max. working pressure: 150 psi. Temperature range: 14—230°F. Max. percentage of glycol: 50%. Code Description Flow scale (gpm) Lbs 132432A ½" FNPT 0.5—1.75 2.
6 B DYNAMIC BALANCING VALVES FOR PLUMBING AND HYDRONICS 127 FlowCal+™ 127 FlowCal™ Compact automatic recirculation balancing valves Patented anti-scale, low noise polymer FlowCal™ cartridge. Inlet flow check valve. Max. working pressure: 230 psi. Temperature range: 32—212°F. Max. percentage of glycol: 50% Flow rate range 0.35 to 10 GPM. Flow accuracy: ±10%. 2" gauge diameter temperature. Gauge scale: 30— 210°F Gauge accuracy: ± 6°F Compact automatic recirculation balancing valves.
6 B STATIC BALANCING VALVES, FIXED ORIFICE, FOR PLUMBING AND HYDRONICS 130 Flo-Set™ Fixed Orifice Fixed orifice. Multi-turn adjustment range. Memory stop feature. Max. working pressure: 232 psi. Working temperature range: -4 to 250°F. Number of adjustment turns: 6. DZR Low-lead brass body. Stainless steel valve plug. Teflon® stem guide bearing. Meets requirements of ANSI/NSF 372-2011. Certified to Low Lead Laws and listed by ICC-ES for use in accordance with the U.S. and Canadian plumbing codes.
6 B THERMAL BALANCING VALVES FOR PLUMBING 116 ThermoSetter™ 116 ThermoSetter™ Adjustable thermal balancing valve for domestic hot water recirculation circuits. Body has section for thermal disinfection cartridge retrofit. Drywell for temperature gauge or probe. DZR low-lead brass body. Optional check valve. Optional outlet temperature gauge. Max. working pressure: 230 psi. Adjustment temperature range: 95°F —140°F. Cv max: 2.1; Cv min: 0.23; Cv design: 0.52.
6 B THERMAL BALANCING VALVES FOR PLUMBING 116 ThermoSetter™ NEW Adjustable thermal balancing valve for domestic hot water recirculation circuits. Drywell for temperature gauge or probe. DZR low-lead brass body. Optional outlet check valve. Max. working pressure: 230 psi. Adjustment temperature range: 105°F —150°F. Cv max: 2.1; Cv min: 0.35. Cv design: 0.69. Certified to Low Lead Laws and listed by ICC-ES for use in accordance with the U.S. and Canadian plumbing codes. ANSI/NSF 61 to 180°F approval.
6 B DYNAMIC BALANCING VALVES FOR HYDRONICS 121 FlowCal™ Automatic flow balancing valve with integral ball valve. Brass body. Patented anti-scale, low noise polymer FlowCal™ cartridge. Maximum working pressure: 400 psi (400 WOG). Working temperature range: 32—212°F ( 0 —100°C). Max. percentage of glycol: 50%. Differential pressure control ranges: 2—14, 2—32, 4—34, 5—35 psid. Flow rate: fixed flow rate settings ranging from 0.35—21 GPM. Flow accuracy: ±10%. US Patent 7,246,635 B2.
6 B Y-STRAINER WITH BALL VALVE FOR HYDRONICS STATIC BALANCING WITH FLOW METER 120 Y-strainer NA223 Direct in-line balancing / flow meter with brass body for hydronic applications only. Max percentage of glycol: 50%. Max working pressure: 150 psi. Temperature range: 32—250°F. Measuring accuracy: ±10%. Cv: 6.0. See fitting selection table in Section 9. Y-strainer with integral ball valve. Brass body. Stainless steel strainer cartridge. Maximum working pressure: 400 psi (400 WOG).
6 B World’s Most Recognized Pressure Reducing Valve PresCal TM Often copied but never matched • Removable self-contained cartridge with stainless steel mesh filter. • Easy installation and service. • Tamper-resistant cap. • Hot water booster system compatible: Rated to 180ºF. Certified to NSF 61, ASSE 1003, CSA B356 and NSF 372.
PRVS, BACKFLOW PREVENTERS AND AIR VENTS This diagram is for illustration purposes only ½ GPM ½ GPM 3 4 MIX 2 ½ GPM recirculation pump 6C PRODUCTS INCLUDED IN SECTION · Pressure reducing valves for plumbing · Backflow preventers, dual check, for plumbing and hydronics · Backflow preventers, RPZ type, for plumbing and hydronics · Automatic air vent for plumbing
6 C PRESSURE REDUCING VALVES FOR PLUMBING 535H PresCal™ 533H PresCal™ Pressure reducing valve for residential and commercial applications. Pressure balanced cartridge. DZR low lead "Ecobrass" body. Max. working pressure: 300 psi. Max. working temperature: 180°F. Pressure setting range: 15 — 90 psi. Factory setting: 45 psi. Certified to: ASSE 1003, CSA B356, NSF61, NSF 372, Low Lead Laws and listed by ICC-ES. Meets codes IPC, IRC & UPC for use in accordance with the U.S. and Canadian plumbing codes.
6 C PRESSURE REDUCING VALVES FOR PLUMBING 535H PresCal™ Body 533H PresCal™ Body Replacement valve body. DZR low lead "Ecobrass" body. Gauge port plug NA10438 included with body. See fitting selection table in Section 8. Replacement valve body. DZR low lead "Ecobrass" body. Gauge port plug NA10438 included with body. See fitting selection table in Section 8. ASSE 1003 ASSE 1003 Code Code Description Lbs USD NA535840HA ½" body 1.9 NA535850HA ¾" body 2.2 81.00 NA535860HA 1" body 2.9 107.
6 C BACKFLOW PREVENTERS, DUAL CHECK, FOR PLUMBING AND HYDRONICS 573 Dual Check Backflow Preventer Code Description Lbs 573403A ½" NPT female unions 1.7 76.60 573406A ½" press unions 1.7 93.10 573409A ½" sweat unions 1.7 72.70 573493A ½" sweat union inlet, ½" FNPT union outlet 1.7 74.90 573503A ¾" NPT female unions 1.7 80.40 1.5 56.
6 C AUTOMATIC AIR VENT FOR PLUMBING NA5026 PLUMBVENT™ Construction Diagram Automatic air vent. Compatible with plumbing systems. Hygroscopic cap (anti-drip). Low lead brass body. Max. working pressure: 150 psi. Max. discharge pressure: 90 psi. Max. discharge rate: 1.75 SCFM. Max working temperature: 240°F. Code Description Lbs NA502640A ½" MNPT 0.6 Operating mechanism The function of this device is guaranteed by an operating mechanism specially designed to vent when system pressure is high.
6 C Set It and Forget It with AutoFill™ Backflow preventer/fill valve combos • Fast-fill and accurate pressure control for hydronic heating or cooling systems. • Simple dial set point adjustment, factory pre-set at 15 psi. • System-side pressure gauge for local indication. • Choice of ASSE 1012 dual check or ASSE 1013 reduced pressure zone backflow for regional code variations.
FILLING UNITS AND BOILER TRIM KITS CALEFFI CALEFFI CALEFFI This diagram is for illustration purposes only PRODUCTS INCLUDED IN SECTION · Water treatment filling units · Fill and flush cart · Automatic filling units · Boiler trim kits 7
7 3 2 1 WATER TREATMENT FILLING UNITS NA570 HYDROFILL™ Replacement twist-on lid. Includes new TDS monitor. Portable water treatment filling unit, demineralizes site water through a mixed bed resin ion exchange with TDS indicator. Complete including resin bags. Composite PPHAGF50 body. Max. inlet pressure: 120 psi. Max. working temperature: 100°F. Max. fill rate NA570912: 6 gpm. Max. fill rate NA579024: 12 gpm. TDS of water after treatment: < 30 ppm. Connections: ¾” GHT.
7 3 2 1 FILL AND FLUSH CART NA255 HYDROFLUSH™ Function The fill and flush pump cart is portable, leak-tested for a safe, quick and clean way to fill and flush solar, geo thermal and hydronic systems. Medium: water, glycol and cleaning fluids. Tank: 10 gallon with dirt filter. Max. tank medium temperature: 140°F. Pump delivery flow: 1—15 gpm. Pump feet of head: 125 psi. Max. pump pressure: 55 psi. Pump power: ½ HP (120 V AC). Isolating ball valves: ¾" garden hose thread.
7 3 2 1 AUTOMATIC FILLING UNITS 553 AutoFill™ 573 AutoFill™ Combo Pre-adjustable automatic filling valve, anti-scale, visual system pressure indicator. Complete with manual shut-off valve, strainer and check valve. Brass body. Max. inlet pressure: 230 psi. Max. working temperature: 150°F. Setting pressure range: 3—60 psi. Preset outlet pressure: 15 psi. Pressure gauge scale: 0—60 psi / 0—4 bar. Pre-adjustable automatic filling valve with backflow preventer. Brass body. Max. inlet pressure: 175 psi. Max.
7 3 2 1 COMMERCIAL AUTOMATIC FILLING UNITS 5350 AutoFill™ 574 AutoFill™ Combo Automatic filling valve. Complete with integral downstream pressure gauge and pressure setting adjustment knob. Max. working pressure: 365 psi. Max. working temperature: 140°F. Pressure gauge scale: 0—100 psi /0—7 bar. Pressure setting range: 6—90 psi. Preset outlet pressure: 15 psi. Pre-adjustable automatic filling valve with testable reduced pressure zone backflow preventer. Max. working pressure: 150 psi. Max.
7 3 2 1 Pioneers Guiding the Industry Providing state-of-the-art engineered solutions for today’s world • Creating innovative, superior performance products that help customers live comfortably and economically, while softening their impact on the environment. • Continually expanding our product portfolio to meet industry needs.
FITTINGS AND MISCELLANEOUS COMPONENTS This diagram is for illustration purposes only VENT PRODUCTS INCLUDED IN SECTION · Fittings configuration table · Small mixing valves, zone valves, others with 1" union fittings · Prescal™ pressure reducing valve fittings · Press fitting kits · Mixing valve fittings · AutoFill™ and backflow preventer fittings · Hydro separator fittings · Fittings with threads · Miscellaneous system components · Uni-SwitchTM Universal flow switch 8
8 3 2 1 FITTING CONFIGURATION TABLE Product series Code Description Nut code Tailpiece code Washer code USD NA20543 ½" FNPT, ¾" nut, washer incl. w/tail F49644 incl. w/tail 16.40 NA20540 ½" MNPT, ¾" nut, washer F41186 F31868 R50058 13.50 NA20549 ½" sweat, ¾" nut, washer F41186 NA10001 R50058 11.90 NA20643 ½" FNPT, 1" nut, washer F0000698 NA10569 F50055 16.40 NA20640 ½" MNPT, 1" nut, washer F61008 R31981 F50055 14.
8 3 2 1 FITTING CONFIGURATION TABLE Product series 548, 5495 Seps (1") 548, 5495 Seps (1¼") 548, 5495 Seps (1½") 5461 DISCALDIRTMAG™ (1½") 548, 5495 Seps (2") 5461 DISCALDIRTMAG™ (2") 5231 MixCal+TM (1") 6000 LEGIOMIX® (1") 5231 MixCal+TM (1¼") 6000 LEGIOMIX® (1¼") 5231 MixCal+TM (1½") 6000 LEGIOMIX® (1½") 5231 MixCal+TM (2") 6000 LEGIOMIX® (2") Code Description Nut code Tailpiece code Washer code USD NA20863 1" FNPT, 1½" nut, washer R31589 31553 FD R50005 29.
8 3 2 1 SMALL MIXING VALVES, ZONE VALVES, OTHERS WITH 1" UNION FITTINGS Tail piece. Low lead brass. Tail piece with check valve. Low lead brass. Code Description Code Description 59893A ½" NPT male fits 1" nut 0.2 Lbs USD 17.20 NA10002 ½" sweat fits 1" nut 0.2 6.70 59840A ¾" NPT male fits 1" nut 0.3 23.30 NA10003 ¾" sweat fits 1" nut 0.3 9.10 Tail piece without check valve. Low lead brass. Lbs Lbs USD Tail piece. Low lead brass. Requires sealing washer R50055, not included.
8 3 2 1 SMALL MIXING VALVES, ZONE VALVES, OTHERS WITH 1" UNION FITTINGS Union nut fits 1" union thread. Lbs Union nut fits 1" union thread. Code Description F61008 1" brass nut 0.2 3.60 F0000698 1" brass slip nut 0.2 5.00 Description Lbs F61008/C 1" chrome-plated nut 0.2 USD 4.30 USD PEX crimp (ASTM F1807) tailpiece for 1" union nut, requires sealing washer and nut, not included. Lbs Code Code Description F0000492 ½" PEX for 1" union nut 0.1 6.
8 3 2 1 PRESCAL™ PRESSURE REDUCING VALVE FITTINGS NPT female tailpieces with union nut and washer NEW Code Description F49644 1/2" NPT female tailpiece with 3/4" union nut 0.4 Lbs 16.00 F49645 3/4" NPT female tailpiece with 1" union nut 0.5 18.00 F49646 1" NPT female tailpiece with 11/4" union nut 0.6 24.00 F49647 11/4" NPT female tailpiece with 11/2" union nut 0.7 40.00 F0000493 11/2" NPT female tailpiece with 2" union nut 0.9 72.
8 3 2 1 AUTOFILL™ FITTINGS SEPARATOR FITTINGS AutoFill™ union nut. Code Description F41186 ¾" union nut Tail piece for steel 548, 5495, 5461. Lbs USD 2.90 0.1 AutoFill™ tail piece. Code Description 31553 FD 1" NPT female, fits 54...6A 0.3 Lbs USD 14.30 31401 FD 1¼" NPT female, fits 54...7A 0.3 32.20 R41441 1½" NPT female, fits 54...8A 0.3 31.10 31426 FD 2" NPT female, fits 54...9A 0.4 63.40 Tail piece for steel 548, 5495, 5461. Code Description Lbs NA10001 ½" sweat 0.
8 3 2 1 FITTINGS WITH ¾" THREADS FITTINGS WITH 1" THREADS Double nipple. Double nipple. Code Description Lbs NA12172 ¾" NPT x ¾" NPT 0.3 Code Description Lbs NA12173 1" NPT x 1" NPT 0.4 USD USD 21.50 Bushing. 17.30 Union nut. Code Description F41186 ¾" union nut Lbs 0.1 Code Description Lbs NA10060 ¾" NPT female w/ 1" male thread 0.3 USD USD 17.30 Sweat adapter. 2.90 Code Description Lbs NA10061 ¾" sweat adaptor w/ 1 “ male thread 0.2 USD 18.00 Sweat adapter.
8 3 2 1 FITTINGS WITH 1¼" THREADS FITTINGS WITH 1" THREADS Sweat adapter. Nipple. Code Description Lbs NA12162 ¾" male w/ O-ring x 1" male thread 0.2 USD 19.90 Code Description Lbs NA10119 1" sweat adapter x 1¼" union thread 0.4 Bushing. USD 23.70 Bushing. Code Description Lbs NA10089 ¾" female thread x 1" male thread 0.1 USD 14.40 Code Description Lbs NA10087 1" female x 1¼" male thread bushing 0.4 USD 17.40 Bushing. Disk.
8 3 2 1 MISCELLANEOUS SYSTEM COMPONENTS UNIVERSAL FLOW SWITCH 626 Uni-SwitchTM 519 Differential pressure by-pass valve. Adjustable from 2 to 10 psid. Brass body. Max. working pressure: 150 psi. Working temperature range: 32 – 230°F. ¾" flow up to 9 gpm. 1" flow up to 40 gpm. 1¼" flow up to 45 gpm. Code Description Lbs USD 519502A ¾" NPT female union 1.0 106.00 519566A ¾" press union 1.0 120.00 519599A ¾" sweat union 1.0 105.00 519600A 1" FNPT in, 1" NPT male union out 1.4 165.
8 3 2 1 SERVICEABLE LOW LEAD CHECK VALVES NA51 NEW Application diagram Serviceable low lead check valves. Max. working pressure: 150 psi (10 bar). Operating temperature range: 32 to 150°F (0 to 65°C). Max. temperature: for one hour: 190°F (88°C). Opening pressure differential: 0.25 psi (1/2" through 11/4"); 0.50 psi (11/2", 2"). Code Description Cv Lbs USD NA51200 Body, small, w/o fittings 17 0.2 44.00 NA51240 ½" MNPT 17 0.4 74.00 NA51243 ½" FNPT 17 0.4 84.
Enjoy a Coffee with Caleffi! TIME TO GRAB A COFFEE AND LEARN You are invited to join us for our monthly webinar series, Coffee with Caleffi™. The complimentary technical training webinars are intended for contractors, designers and wholesalers. A Certificate of Attendance is emailed to attendees following the webinar for continuing education consideration. TM Register by scanning the QR code below. Missed a webinar? No problem! Our webinars are available 24/7 on YouTube for your convenience.
RENEWABLES, SOLAR, GEOTHERMAL AND BIOMASS DEVICES This diagram is for illustration purposes only PRODUCTS INCLUDED IN SECTION · Storage tanks and accessories · Pump stations and fittings · Air vents, air separator, and safety relief valves · Mixing valves · Geothermal manifolds and fittings · Geothermal accessories · PE pipe connection · Boiler protection high-flow thermostatic mixing valve · Boiler protection recirculation and distribution unit · Boiler protection valve accessories 9
9 3 2 1 STORAGE TANKS STORAGE TANK ACCESSORIES NAS200 ThermoCon™ ThermoCon™ thermal buffering tanks have a porcelain glass coated steel lining and powder coated steel external cover. Drain port/valve. Anode rods required when used in potable water applications. Max. working pressure: 150 psi. Working temperature: 35—180ºF. Recommended max. delivery water temperature: 120ºF. Testing pressure: 300 psi. Tank insulation: 2" non-CFC foam. Insulation thermal conductivity: R16.
9 3 1 2 COMMERCIAL SOLAR PUMP STATION PUMP STATION FITTINGS NA255 NA155 The Solar pump station is a pre-assembled and leak-tested unit without fittings for transferring heat from the collector to the storage tank. The pump station contains the following: Ball valves in flow and return in combination with flow check valves. Foam insulation shell. Ports for filling and flushing. Manual air vents. Balance/flow meter. Temperature gauges in flow and return. Pressure gauge. Safety relief valve: 90 psi.
9 3 2 1 SOLAR PUMP STATIONS PUMP STATION FITTINGS 278 & 279 ¾" SolarFlex™ directly to top or bottom. 2 each. Solar pump stations are pre-assembled and leak-tested. Safety relief valve. Ball valves with built-in flow checks in return (and flow for dual-line models). Temperature gauges in return (and flow for dual-line models). Pressure gauge. Manual air vent (dual-line models only). Expansion tank connection. Connections for flushing and filling. Foam insulation. Balance/flow meter: 1— 8 gpm scale.
9 3 1 2 PUMP STATION FITTINGS DRAINBACK PUMP STATION 278 ¾" sweat fittings to top or bottom. 2 each. Code Description Lbs NA26659 ¾" male thread x ¾" sweat fitting 0.6 Drainback solar pump station designed with a high head and steep pump curve which are pre-assembled and leak-tested. Safety relief valve, ball valve, temperature gauge, pressure gauge, air fill valve. Connections for flushing and filling with foam insulation. Balance/flow meter: 2—8 gpm scale. Pump: Grundfos UP15-100.
9 3 2 1 LOW LEAD MIXING VALVES 2521 Adjustable thermostatic three-way mixing valve for solar systems with built-in inlet check valves. Setting range: 80—150ºF. Max. working pressure: 200 psi. Max. inlet temperature: 210ºF. Connection: ½", ¾", 1" sweat. Certified to ASSE 1017, CSA B125.3, UPC, IPC, Low Lead Laws and listed by ICC-ES for use in accordance with the U.S. and Canadian plumbing codes.
9 3 1 2 AUTOMATIC AIR VENTS 250 251 DISCAL Automatic air vent for solar systems. Working temperature range: -20—360ºF. Max. working pressure: 150 psi. Max. discharge pressure: 75 psi. Code Description Lbs 250041A ½" MNPT 0.3 USD 52.20 ® High-performance automatic air vent for solar heating systems. Working temperature range: -20—320ºF. Max. working pressure: 150 psi. Max. discharge pressure: 150 psi. Code Description Lbs USD 251004A ½" FNPT 0.8 110.
9 3 2 1 MANIFOLDS FITTINGS 110 GeoCal™ Left Right 110 GeoCal™ left or right hand distribution manifold assemblies with temperature gauges, air vents and drain valves. 1¼" F NPT brass inlet/outlet ports. Max. working pressure: 90 psi. Max. system test pressure: 150 psi. Working temperature range for: water, glycol & saline solutions: 15—140ºF. Ethanol & methanol solutions: 15—90ºF. Ambient temp. range: -5—140ºF. Max. flow rate: 24 gpm total all circuits.
9 3 1 2 BOILER PROTECTION HIGH-FLOW THERMOSTATIC MIXING VALVES 280 ThermoProtec™ Boiler protection high-flow thermostatic mixing valve. Changeable thermostatic sensor cartridge. Brass body and lower plug. Max. working pressure: 150 psi. Working temperature range: 40—212ºF. Thermostatic sensor cartridge: 130°F & 140°F Tset standard selections,see below. 115°F, 160°F Tset optional (field replaceable). Sensor cartridge accuracy: ±4°F. By-pass from boiler complete closing temperature: Tset +18°F (ex.
9 3 2 1 CONTECA™ Heat Energy Meter • Displays and logs instantaneous and totalized energy and flow for both heating and cooling. • Two pulse inputs for domestic cold and hot water meters, two universal pulse inputs for gas or electric measurement. • Complies with new ASTM E3137/E3137M − 17 Standard Specification for Heat Meter Instrumentation. • Daily and monthly log data accessible via local user interface or remotely. • Integral RS485 2-wire communication for remote access and configuration.
HEAT METERS This diagram is for illustration purposes only CO N TECA E ASY CO N TECA E ASY CO N TECA E ASY VENT PRODUCTS INCLUDED IN SECTION · Heat meters · Heat meters accessories 10
10 9 8 3 2 1 HEAT METERS 7504 CONTECATM Heat meter CONTECATM is a direct heat meter designed to measure instantaneous and recorded history of thermal energy usage in residential and commercial buildings. Micro processor: Power supply: 24 VAC, 50/60 Hz, 1W. Data transmission: 2-wire RS485; selectable Modbus or M-bus (for use with Datalogger). Ambient temperature: 40 — 113°F (4— 45°C). Environmental rating: NEMA 3S (IP 54). Pulse inputs: Class 1B per EN 1434-2.
10 9 8 3 2 1 HEAT METERS 7504 CONTECATM Datalogger V40 Replacement Replacement flow meter (body only) Single jet rotary pulse flow meter measures liquid flow for energy heat metering production or consumption. Accurate to International Standards OIML R75, EN1434 and MID. Brass body. Sweat connections included. Working temperature range: -40—210ºF. Max. fluid temperature: 265ºF Max. working pressure: 235 psi. Maximum glycol: 50%. Power supply: 24 V (dc) ±10%, 24 V (ac) - 3 W.
11 9 8 3 2 1 11 INNOVATIVE HYDRONIC AND PLUMBING COMPONENTS Caleffi Hydronic Solutions, a leader in state-of-the-art engineered solutions, manufactures and supplies high-quality components for hydronic heating and cooling, plumbing, heat metering and renewable energy systems, for domestic, commercial and industrial buildings.
11 11 9 8 3 2 1 Code USD Page(s) USD Page(s) USD Page(s) USD Page(s) 100001A 110050A 110060A 1107B5LA 1107B5RA 1107C5LA 13.20 24.80 27.20 762.00 762.00 841.00 73 106 106 106 106 106 127140AFC 127141AFC 127142AFC 127143AFC 127144AFC 127145AFC 126.00 94.20 93.10 123.00 93.10 123.00 68 68 68 68 68 68 132555AFC 132556AFC 132557AFC 132558AFC 132559AFC 132637 247.00 230.00 261.00 247.00 217.00 165.00 66 66 66 66 66 66 1725M1AHE 1725M1AHE IN 1725N1A 1725N1A IN 1725N1AHE 1725N1AHE IN 1,795.
11 9 8 3 2 1 11 Code USD Page(s) Code USD Page(s) USD Page(s) USD Page(s) 387100 387127 39623 41371A 41372A 41380A 37.50 67.80 11.80 46.40 60.10 11.40 33, 51 31 78 91 91 93 521408AC 521409A 521409AC 521410A 521410AC 521416A 174.00 157.00 174.00 193.00 209.00 196.00 56 56 56 56 56 56 Code 533940HA 533941HA 533950HA 533951HA 535004 535006HA 80.40 92.00 87.60 99.20 46.40 55.70 76 76 76 76 85 77 546198A 546199A 546305A 546306A 546307A 546308A 1,062.00 1,113.00 191.00 205.00 299.00 390.
11 11 9 8 3 2 1 Code USD Page(s) USD Page(s) USD Page(s) 116.00 174.00 180.00 253.00 260.00 329.00 19 18 18 18 18 18 59817A 59829 59834A 59840A 59893A 59894A 25.80 98.10 23.20 23.30 17.20 37.50 90 27 90 90 90 90 6636G5A IN 6636H5A 6636H5A IN 6636I5A 6636I5A IN 6636L5A 640.00 702.00 702.00 763.00 763.00 825.00 49 49 49 49 49 49 6687M5S1A 6687M5S1A IN 6687N5S1A 6687N5S1A IN 6687O5S1A 6687O5S1A IN 551041AC 337.00 18 59904A 14.
11 9 8 3 2 1 11 Code CBN546119 CBN546205 CBN546207 CBN546209 CBN551005 CBN551007 CBN551009 F0000349 F0000435 F0000492 F0000493 F0000494 F0000495 F0000496 F0000520 F0000521 F0000580 F0000698 F0000718 F0000926 F0000940 F0000941 F0000942 F0000943 F0000944 F0000945 F0000946 F0000947 F0000948 F0000962 F0001007 F0001008 F0001009 F0001179 F19153 F19346 F19379 F29571 F29633 F29634 F29635 F29636 F31868 F36073 F39807 F41186 F41661A F49644 F49645 F49646 F49647 F49657 F50055 F52429 F59650 F59917 F61008 F61008/C F67037
11 11 9 8 3 2 1 Code USD Page(s) USD Page(s) NA533459HA NA535840HA NA535850HA NA535860HA NA535870HA NA535880HA 72.40 77.00 81.00 107.00 234.00 330.00 77 77 77 77 77 77 Code NA548120A NA548150A NA548200A NA548250A NA548300A NA548350A 5,965.00 7,237.00 11,230.00 15,853.00 19,187.00 30,600.00 11 11 11 11 11 11 Code NAS20050 NAS20080 NAS20120 R0000892 R11059 R11221 NA535890HA 383.00 77 NA549052A 4,034.
1 LIMITED WARRANTY COVERAGE: Caleffi North America Inc. (“WARRANTOR”) warrants that each Caleffi PRODUCT will be free from defects in material and workmanship for a period of two years* from the date of shipment/delivery of the PRODUCT (that can be identified by the “Caleffi” trademark, trade name, or logo affixed to them). The Limited Warranty is referred to herein as “the Limited warranty.
Suggested List Price Effective February 1, 2020 Canceling All Prior Issues specifications and prices are subject to change without notice Caleffi North America, Inc. 3883 W. Milwaukee Road · Milwaukee, WI 53208 Tel: 414.238.2360 · Fax: 414.238.2366 sales@caleffi.com · www.caleffi.
