LTR20081050, Rev.
Safety Instructions . . . . . . . . . . . . . . . . . . . 1 WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Installation / Assembly . . . . . . . . . . . . . . . . 3 Cabinet Cut-out Dimensions . . . . . . . . . . . . . . . Leak Testing Procedure . . . . . . . . . . . . . . . . . . . LP Gas . . . . . . . . . . . . . . . .
Safety Instructions Safety Instructions WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Placement and Location • Cal Flame™ grills are designed for outdoor use only.
Safety Instructions • Gas sources to the grill must be regulated. Do not operate grill if regulators have been removed, fire or explosion can occur. • Never leave the grill burners unattended when in use. • Do not use water on grease fires. Never pick up a flaming pan. Turn the appliance off and smother the flaming pan with a tight-fitting lid, a cookie sheet or a flat tray. For flaming grease outside of the pan, smother it with baking soda or use a dry chemical or foam-type fire extinguisher.
Installation / Assembly Installation / Assembly Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of five. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your equipment.
Installation / Assembly Leak Testing Procedure Perform a leak test at least once a year whether the gas supply cylinder has been disconnected or not. In addition, whenever the gas cylinder is connected to the regulator or whenever any part of the gas system is disconnected or replaced, perform a leak test. As a safety precaution, remember to always leak test your grill outdoors in a well-ventilated area. Never smoke or permit sources of ignition in the area while doing a leak test.
Installation / Assembly Cylinder Specification sized, spaced at 180º (3.14 rad) and unobstructed. Any LP gas supply cylinder used with this grill must be: • • Constructed and marked in accordance with the Specifications for LP-Gas Cylinders of the U.S. Department of Transportation or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable. Approximately 12 inches in diameter and 18 inches high.
Installation / Assembly 3. Check the grill controls to ensure all control valves are in the full OFF position. 4. Turn on the main gas supply and check all connections for leaks using soapy water as described in the leak testing procedure section. Warning: If you see bubbles in the soapy solution at any of the connections, turn off the gas supply and tighten the connection. If tightening the connection does not seal the leak, it may be necessary to replace the flex hose.
Using Your Grill Using Your Grill Read all instructions before you operate your grill. We recommend you wash your entire grill with soap and water prior to lighting it for the first time. Oils are used during the manufacturing process and some residual oil may still be on the stainless steel parts of your grill. Washing will reduce the possibility of discoloration. We also recommend you keep your grill covered when not in use.
Using Your Grill Lighting the Grill Each time you light the grill, check the following: • Inspect the hose before using the grill. If there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to using the grill. If you need a replacement hose, contact your Cal Flame dealer. • Ensure the area around the barbecue is clear of flammable substances such as gasoline, yard debris, wood, etc.
Using Your Grill Cleaning and Maintenance pan with a solution of warm soapy water. Make sure to rinse thoroughly to avoid staining. To ensure safe and proper maintenance, we recommend you follow these directions carefully. Care of Stainless Steel Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at least once a year.
Appendix Troubleshooting Appendix Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem Burner does not ignite Solution Use the following procedure with the figure below. Check the position of the sparker tip. It should be pointing forward towards the front of the burner. • Make sure there is a blue spark at the electrode tip to the burner.
Appendix Problem: Plugged orifice Solution: Unplug the orifice as follows: • Remove cooking grills, flame tamer and grease tray. • Remove burners from the bottom of the firebox by pulling the cotter pin from beneath the burner peg using a standard screwdriver or needle nose pliers. • Carefully lift each burner up and away from the gas orifice. • Remove the orifice from the control valve. • Gently clear any obstruction with a fine wire.
Appendix Removing and Replacing Burners 1. Disconnect or shut off the gas line connect to the grill. Wait until the burners cool down. 2. Open the hood and remove the grate and flame tamer on top of the burner you want to replace. 3. Through the access door underneath the grill, find the round stud and locking pin that locks the burner you want to remove. Page 12 4. Carefully remove the locking pin with your fingers. 5.
2008 Warranty LMS, Inc. offers the following limited warranty against defects in material and workmanship on the Cal Flame G4 barbecue grill and hardware: One Year Equipment and Component Warranty LMS, Inc.
See your Cal Flame barbecue dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your barbecue. Warranty Limitations The Limited Warranty is void if the grill has been subject to negligence, alteration, misuse, abuse, repairs by non-LMS authorized representatives, acts of God and any other cases beyond the control of LMS. Examples of common acts invalidating this warranty include but are not limited to: • Scratches caused by normal use.
