FLECK 2510 & 2510 ECONOMINDER SERVICE MANUAL www.pentairaqua.
TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET................................................2 Job Number:_______________________________________________ INSTALLATION......................................................................3 Model Number:_____________________________________________ START-UP INSTRUCTIONS..................................................3 Water Hardness: ___________________________________ ppm or gpg 3200 TIMER SETTING PROCEDURE.......................
INSTALLATION Water Pressure A minimum of 20 pounds (1.4 bar) of water pressure is required for regeneration valve to operate effectively. Electrical Facilities An uninterrupted alternating current (A/C) supply is required. NOTE: Other voltages are available. Please make sure your voltage supply is compatible with your unit before installation. Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/ or iron should be replaced.
STARTUP INSTRUCTIONS CONTINUED 5. Position the valve to the start of the brine tank fill cycle. Ensure water goes into the brine tank at the desired rate. The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration. 6. Replace control box cover. 7. Put salt in the brine tank. NOTE: Do not use granulated or rock salt.
3210 TIMER SETTING PROCEDURE CONTINUED 3. The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing. 4. Even though it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set for only one half of this time. 5. In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line.
3200 TIME CLOCK TIMER ASSEMBLY 36 38 37 615023200 Rev A 6 • FLECK 2510 & 2510 Econominder Service Manual
3200 TIME CLOCK TIMER ASSEMBLY CONTINUED Item No. QTY Part No. Description 1 ��������������1 ������ 13870 ��������������Housing, Timer, 3200 Item No. QTY Part No.
3210 METER DELAYED TIMER ASSEMBLY 41 43 40 42 61502-3210 Rev A 8 • FLECK 2510 & 2510 Econominder Service Manual
3210 METER DELAYED TIMER ASSEMBLY CONTINUED Item No. QTY Part No. Description 1 ��������������1 ������ 13870 ��������������Housing, Timer, 3200 Item No. QTY Part No.
3220 METER IMMEDIATE TIMER ASSEMBLY 30 27 2 31 3 33 1 32 4 5 29 9 1 28 10 11 40 18 5 34 38 39 19 4 12 22 37 8 20 21 7 36 35 17 6 13 23 24 14 23 25 21 15 23 26 10 • FLECK 2510 & 2510 Econominder Service Manual 16 61502-3220 Rev B
3220 METER IMMEDIATE TIMER ASSEMBLY CONTINUED Item No. QTY Part No.
POWERHEAD ASSEMBLY (ENVIRONMENTAL) 20 19 15 20 19 19 17 13 16 23 18 20 21 26 3 18 2 14 28 27 25 4 24 10 1 29 7 9 11A 12 9 12 • FLECK 2510 & 2510 Econominder Service Manual 11 22 8 6 5 BR61501-1500 Rev C
POWERHEAD ASSEMBLY (ENVIRONMENTAL) CONTINUED Item No. 1 QTY Part No.
MANUAL POWERHEAD ASSEMBLY 9 1 10 5 2 4 6 3 8 7 Item No. QTY Part No.
CONTROL VALVE ASSEMBLY 23 22 27 21 29 31 36 26 20 38 30 32 17 37 35 25 5 37 18 19 24 3 4 37 2 1 37 34 10 11 33 8 7 9 12 6 13 14 16 15 61500-2510 Rev B Item No. QTY Part No. Description 1 ��������������1 ������ 19328 ��������������Valve Body, 2510 2 ��������������1 ������ 11385-01 ���������Housing, Flow Control, Plastic 3 ��������������1 ������ 11183 ��������������O-ring, -017 4 ��������������1 ������ 12408 ��������������Washer, Flow, 7.
CONTROL VALVE ASSEMBLY CONTINUED Item No. QTY Part No. Description 25 ������������1 ������ 12338 ��������������Fitting, Elbow, 90 Deg.
SOFTENER FILTER CONVERSION KITS 1 2 61671 Rev E Item No. QTY Part No. Description 1 ���������������� ������ 60101-02 ���������Piston Conversion, No Seals, No Spacers, 2510 NHWBP 1600 2 ���������������� ������ 60101-00 ���������Piston Kit, No Seals, No Spacers, 2510 NHWBP Filter NOTE: For optimal seal life, the use of lubricants is not recommended.
METER ASSEMBLY 10 60088 Rev E Item No. QTY Part No. Description 1 ��������������4 ������ 12473 ��������������Screw - Meter Cover Assembly, 10-24 x 5/8-inch 2 ��������������1 ������ 15659 ��������������Meter Cover Assy. - Ext., Rt.
1600 BRINE SYSTEM ASSEMBLY 16 60029 Rev C Item No. QTY Part No. Description 1 ��������������2 ������ 10332 ��������������Fitting, Insert, 3/8 2 ��������������1 ������ 12767 ��������������Screen, Brine 3 ��������������1 ������ 10328 ��������������Fitting, Elbow, 90 Deg. 1/4-inch NPT x 3/8Tube 4 ��������������3 ������ 10329 ��������������Fitting, Tube, 3/8 Nut, Brass Item No. QTY Part No.
1650 BRINE SYSTEM 20 60011 Rev D Item No. QTY Part No. Description 1 ��������������1 ������ 10328 ��������������Elbow, 90 1/4 NPT x 3/8 Item No. QTY Part No. Description 19 �������������� ������ 60010-25 BLFC Assy. (Parts) 3 ��������������3 ������ 10332 ��������������Insert, 3/8 1 ������ 17907 ��������������Housing 4 ��������������1 ������ 10330 ��������������Sleeve, 3/8 Nut Brine 1 ������ 12128 ��������������.
BYPASS VALVE ASSEMBLY (PLASTIC) 5 60049 Rev G Item No. QTY Part No. Description Item No. QTY 1 ��������������2 ������ 13305 ��������������O-ring, -119 Part No. Description Machined, SS 2 ��������������2 ������ 13255 ��������������Clip, Mounting 3 ��������������2 ������ 13314 ��������������Screw, Slot Ind Hex, 8-18 x .
BYPASS VALVE ASSEMBLY (METAL) 60040SS Rev T 60041SS Rev U Item No. QTY Part No.
00 SAFETY BRINE VALVE 13 14 9 60027 Rev D Item No. QTY Part No. Description 1 ��������������1 ������ 60027-00 ���������Safety Brine Valve, 2300, Less Elbow Item No. QTY Part No. Description Long ������� 60002-36 ���������Air Check, #500, 36 inches Long 3 ��������������1 ������ 11566 ��������������Ball Stop, Slow Fill 4 ��������������1 ������ 10328 ��������������Fitting, Elbow, 90 Deg.
2310 SAFETY BRINE VALVE 24 • FLECK 2510 & 2510 Econominder Service Manual
2310 SAFETY BRINE VALVE CONTINUED Item No. QTY Part No. Description Item No. QTY Part No. Description 1 ��������������1 ������ 19645 ��������������Body, Safety Brine Valve, 2310 ������� 60002-34 ���������Air Check, #500, 34 inches Long 2 ��������������1 ������ 19803 ��������������Safety Brine Valve Assy 3 ��������������1 ������ 19804 ��������������Screw, Sckt Hd, Set, 10-24 x .
SEAL & SPACER TOOLS & REPLACEMENT 6. Remove the seal first using the wire hook with the finger loop (see “Figure 7”). Figure 7 Figure 5 NOTE: Photos shown are for reference only for replacing the seal and spacer. Actual valve may be different. 1. Turn off water supply to valve. Next, cycle valve to backwash position, then to service. Now remove electrical plug from outlet. 2. Remove control box cover. 7.
SEAL & SPACER TOOLS & REPLACEMENT CONTINUED 11. To replace seals, spacers and end ring, use special tool with the brass sleeve on one end. This is a doublepurpose tool (see Figure 5). The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body. Figure 9 12.
TROUBLESHOOTING Problem Cause Correction Water conditioner fails to regenerate. Electrical service to unit has been interrupted Assure permanent electrical service (check fuse, plug, pull chain, or switch) Timer is defective. Replace timer. Power failure. Reset time of day. By-pass valve is open. Close by-pass valve. No salt is in brine tank. Add salt to brine tank and maintain salt level above water level. Injector screen plugged. Clean injector screen.
FLOW DATA & INJECTOR DRAW RATES FLECK 2510 & 2510 Econominder Service Manual • 29
• FLECK 2510 & 2510 Econominder Service Manual 2. Valve Shown In Service Position. 1.
SERVICE ASSEMBLIES 24 Hour Gear Assemblies 40096-02 ��������������������� Dial 2AM Regen Assy, Black 40096-24 ��������������������� Dial 12AM Regen Assy, Black 60519-02 ��������������������� Gear Assy, 3200 24 Hour 2 Times/Day 60519-03 ��������������������� Gear Assy, 3200, 24 Hour 3 Times/Day 60519-04 ��������������������� Gear Assy, 3200, 24 Hour 4 Times/Day 60519-06 ��������������������� Gear Assy, 3200, 24 Hour (12:00) 6 Times/Day Brine Line Flow Control (BLFC) 60010-25 ��������������������� BLFC, 1650,
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