Service manual

Table of Contents
2002 Maytag Appliances Company 16021879 Rev. 03
Important Information
Introduction
General Information ............................................. 4
Model Identification and Ordering
Replacement Parts .............................................. 4
New Amana Cooking Products Nomenclature .... 4
Old Amana Cooking Products Nomenclature...... 4
Modern Maid Cooking Products Nomenclature ... 5
Caloric Cooking Products Nomenclature............. 5
Gas Cooktop Feature Chart................................. 5
Installation
Before Installing ................................................... 6
Receiving .......................................................... 6
Unpacking......................................................... 6
Electrical Connections ......................................... 6
Making the Gas Connections - All Models ........... 6
Access to Gas Connection ............................... 6
Pressure Testing the
Gas Supply Piping System ............................ 7
Test for Gas Leaks ........................................... 7
Cooktop Conversion to LP Gas ........................... 7
Pressure Regulator Conversion - All Models.... 7
Example One.................................................... 7
Example Two.................................................... 7
Example Three ................................................. 7
Example Four ................................................... 8
Example Five.................................................... 8
Example Six...................................................... 8
Converting Burners to LP Gas - All Models...... 8
Burner Section - All Models.................................. 9
BTU Input.......................................................... 9
Top Burner Adjustment..................................... 9
Proper Flame Adjustment - All Models ............. 9
Installation Notes
RTP308, AKS30, and PGT153 Models.............. 9
Countertop Cutout ............................................ 9
Clearances........................................................ 10
Above a Drawer................................................ 10
Placing Unit in Countertop ................................ 10
Removal and Replacement of the Cooktop...... 10
Adjust Burner Flame Height.............................. 10
Installation Notes
RTP201 and RTP203 Models ............................ 11
Countertop........................................................ 11
Clearances........................................................ 11
Placing Unit in Countertop ................................ 11
Adjusting Top Pilot............................................ 11
Installation Notes
RTP302, RTP304, RTP305,
RTP306 and RTP307 Models ............................ 12
Countertop Cutout ............................................ 12
Clearances........................................................ 12
Above a Drawer................................................ 12
Placing Unit in Countertop ................................ 12
Adjusting Top Pilots (Gas Ignition) ................... 12
Automatic Pilotless Ignition Models .................. 12
Installation Notes AKS3020, AKS3030,
AKS3040, AKS3050, and CKS3020..................13
Countertop Cutout.............................................13
Clearances ........................................................13
Above a Drawer.................................................13
Placing Unit in Countertop.................................13
Adjusting Air Shutter..........................................13
Operating Instructions
Using the Cooktop................................................14
Cooking Utensils...................................................14
Using a Wok.........................................................14
Operating the Cooktop .........................................14
Burner Operation - All Models...........................14
Top Burner Settings ..........................................15
Flame Adjustment .............................................15
Using Cooktop During Power Failure................15
Cleaning ...............................................................15
Grates and Caps ...............................................15
Cooktop.............................................................15
Sealed Burners..................................................16
Open Head Burners ..........................................16
Troubleshooting Procedures
Chart.....................................................................17
Top Burner Valve..................................................17
Spark Module (Models RTP306 and RTP307).....18
Top Burner Spark Ignitors ....................................18
Gas Pressure and Measurement .........................18
Measuring Gas Pressure......................................18
Using the Manometer ...........................................17
Disassembly Procedures
Maintop Removal..................................................19
Models RTP302,RTP304, RTP305,RTP307.....19
Models RTP203 and RTP210 ...........................19
Burner and Related Parts.....................................19
Burners..............................................................19
Burner Control Valve.........................................19
Pilot Fitting (Applicable Models)........................19
Electronic Spark Module:
Models RTP306 and RTP307........................19
Spark Module Removal.....................................20
Disassembly Instructions for
Models AKS30, AKS3020, AKS3030, AKS3040,
AKS3050, CKS3020, PGT153, and RTP308......20
Diecast Burners.................................................20
Maintop..............................................................20
Venturi Assemblies ...........................................20
Spark Module ....................................................20
Burner Ignitor Switches .....................................20
Burner Gas Valve..............................................20
Manifold.............................................................20
Wiring Diagrams and Schematics
AKO2000..............................................................21
AKS30, PGT153, and RTP308.............................22
GT341 / PGT120 ..................................................23
GT451...................................................................24
GT583...................................................................25
RTP306 and RTP307 ...........................................26
AKS3020, AKS3030, AKS3040, AKS3050,
and CKS3020 .......................................................27