BX SERIES AUTOMATION SYSTEMS FOR SLIDING GATES INSTALLATION MANUAL BX-74 / BX-78 English EN
“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS” “CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY” “THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS” This symbol tells you to read the section with particular care. This symbol tells you that the sections concern safety issues. This symbol tells you what to say to the end-users. 2 Conditions of use 2.
1 4 1 - Top cover 2 - Settings casing 3 - Control board support 4 - Endstop fins 5 - ZB74-78 electronic card 6 - Front cover to control panel 7 - Gearmotor release door 8 - Securing plate 9- Securing bolt 10- Securing screw plate 11- Nut 2 ENGLISH Pag. 3 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
5.2 Tools and materials 5.3 Cable list and minimum thickness Connection Type of cable Length of cable 1 < 10 m 3G x 4 mm2 2 x 0,5 mm2 2 x 1 mm2 2 x 1,5 mm2 2 x 0,5 mm2 2 x 0.5 mm2 2 x 0,5 mm2 4 x 0,5 mm2 4 x 0,5 mm2 4 x 0,5 mm2 2 x 0,5 mm2 2 x 0,5 mm2 2 x 1 mm2 2 x 0,5 mm2 2 x 0,5 mm2 2 x 0,5 mm2 3G Flashing light FROR CEI 20-22 CEI EN 50267-2-1 Photocell transmitter Photocell receiver Accessories power supply Safety and control devices Antenna connection Leng. cable 10 < 20 m Leng.
.5 Securing the plate and installing the assembly The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to obstructions. It is thus up to the system installer to select the most suitable solution. ENGLISH Pag. 5 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.
H - Remove the form box, fill the pit around the cement block with soil. - Unbolt the nuts and washers from the bolts. The securing plate must be clean, perfectly aligned and with the bolt threads completely on the surface. Insert the electric cables into the tubes until they exit about 400mm. Pag. 6 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a.
- Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of scissors and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts. ENGLISH Pag. 7 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
- Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator. ENGLISH Rack Pinion Pinion Levelling feet Slotted holes horizontal adjusting vertical adjusting Once adjustments are finished, secure the assembly using the nuts and washers.
5.6 Mounting the endstop fins Pag. 9 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. Mechanical stop 5.7 Manually releasing the gearmotor - Insert the trilobed key into the lock, push it in and turn it clockwise .... Trilobed key ..... open the small door and turn the release handle clockwise.
6 Control board Use 230V A.C. to power the electronic card using the L-N terminals, at a max 50/60Hz frequency. Use 24V to power the command devices and accessories. Careful! The accessories cannot exceed 20W of overall power. The photocells may be set up for re- opening during closing (2C1), partial stop, total stop and obstacle detection when motor is stopped. Note: when a normally closed safety contact (i.e. 2-C1, 2-C3 or 1-2) is opened, the signalling LED starts to flash (ref.
6.3 Electrical connections Gearmotor, endstop and encoder Description of the standard electrical connections for left-hand installations Pag. 11 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
Movement flashing light (Contact range: 230V – 25W max) - Flashes during the gate’s opening and closing phases. Cycle lamp: (contact rating: 230V – 60W max.). It lights up the driving area and stays on from the moment the gate begins to open until it is fully closed (including the automatic closing time). If automatic closing is not activated, the lamp stays on only during movement. Set DIP 1 and 6 switch to ON. Command and control devices Stop button (N.C. contact) - Gate stop button.
Safety devices RX DIR photocells TX ENGLISH Pag. 13 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. «partial stop» (N.C.) contact - Input for EN 12978 standard-compliant safety devices such as photocells. Gate stops if moving and automatically shuts (if this functions has been selected).
6.4 Function selector (dip-switch) DIP-SWITCH 4 1 2 3 4 ON OFF O N O N 1 2 3 4 5 6 7 8 9 10 AF /. DIP-SWITCH 10 1 ON - Automatic Closing - The automatic closing timer activates at the end of the opening gate run. The pre-set time is adjustable, and is in any case conditioned by the activation of any safety devices, and does not activate after a total safety “stop” or during a blackout.
So as to fully meet the compliance requirements established by European Standards EN 12445 and EN 12453 on matters concerning maximum impact forces, BX-74/78 is set up for deceleration at 50 cm from the opening and closing endpoints.
6.8 Motor torque limiter To vary the motor torque, move the shown faston (the one with the black wire) to one of the 4 positions: 1 min – 4 max. ENGLISH , 4 , 4 • • • • •• • • 7 Activating the radio command Antenna Possible output of the radio receiver’s second channel (N.O. socket). Socket rating: 5A-24V (d.c.). • • • • •• • • O N 1 2 3 4 O N 1 2 3 4 5 6 7 8 9 10 Connect the antenna’s RG58 cable to the apposite terminals. Pag. 16 - Manual code: 119BU56 ver. 1.
Radiofrequency card Insert the radio frequency card into the electronic card AFTER DISCONNECTING THE POWER (and disconnecting any batteries). N.B.
Memorisation CH1 = Channel for direct command to a function of the gearmotor’s card, (“open only/”open-closeinvert” or ”open-stopclose-stop” vommand, depending on the choice made on DIP switches 2 and 3). • • • • •• • • O N O N 1 2 3 4 1 2 3 4 5 6 7 8 9 10 AF AF LED flashing CH1 - Press the transmitter button you wish to memorise. The LED will stay on to show memorisation has been successful.
8 Connecting two joined motors with a single command 1) Coordinate the direction of travel of geared motors “A” and “B”, by modifying the rotation of motor “B” (see p. 11 geared motorendstop connection) B ENGLISH Pag. 19 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
9 Safety instructions This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses. Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in motion. Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.
10 Maintenance Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check that the safety devices work properly; remove any obstructions. We suggest checking the state of lubrication and tightness of the anchoring screws on the operator. -To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts the motion or stops, the photocells are working properly.
Periodic maintenance log for end-user (every 6 moths) Signature 10.3 Extra-ordinary maintenance The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specialised firms. N.B.: Any extraordinary maintenance must be performed by specialised technicians.
Installer’s stamp Operator name Date of job Technician’s signature Requester’s signature Installer’s stamp ENGLISH Pag. 23 - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
English - Manual code: 119BU56 ver. 1.0 01/2008 © CAME cancelli automatici s.p.a. The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. CAME France S.a. 7, Rue Des Haras Z.i.
