C500 STUMP GRINDER Operating Instructions Before commissioning the machine, read operating instructions and observe warning and safety instructions.
CAMON C500 Stump Grinder Contents SAFETY Overview ................................................................................................. Page 1 ASSEMBLY GUIDE Assembly Instructions ........................................................................... Page 2 Throttle Cable Clamp ........................................................................... Page 3 Handbrake Assembly .............................................................................
CAMON C500 Stump Grinder Safety ALWAYS start the engine in the open air DO NOT smoke when refuelling DO NOT mix OIL with the fuel ALWAYS stop the engine before making any adjustments, refuelling, moving or cleaning, or when the unit is unattended USE ONLY fuel from containers designed for this purpose - refuel outdoors only and replace the tank cap securely IN CASE of petrol spillage move the machine away from the area of spillage and allow the petrol vapours to dissipate before starting the engine DO NOT r
CAMON C500 Stump Grinder ASSEMBLY GUIDE Assembly Instructions 1. Remove the machine from its crate. Diag No 1 2. Remove the handlebar securing pin - Part No 11159 (Diag No 1, Item No 1). 3. Fit the handlebar with the securing pin and fit split pins Part No 960200 (Diag No 1, Item No 2). 4. Attach the brake cable (Diag No 2, Item No 1) and adjust as necessary. 5.
CAMON C500 Stump Grinder ASSEMBLY GUIDE Throttle Cable Clamp ! IMPORTANT READ CAREFULLY! FIG 1 The throttle cable clamp may be fitted in this position. If so, move it to the position shown in fig. 2 (below) FIG 2 This is the correct position for the throttle cable clamp The throttle cable needs to be passed through this hole to ensure full throttle during operation CAMON-C500/11.
CAMON C500 Stump Grinder ASSEMBLY GUIDE Handbrake Assembly 1. Loosen pivot fastener that holds the brake lever to the side plates. 2. Rotate the top side plate to either side so that it is out of the way for the following assembly. 3. Install clamp 4 onto cable. To install clamp properly, hold the clamp fitting attached to the conduit in your right hand so that the cable eye that attaches to the brake lever is to your left.
CAMON C500 Stump Grinder OPERATION Operation ! WARNING! Before operating, please consult the SAFETY section for vital information relating to the operation of this powerful machine.
CAMON C500 Stump Grinder OPERATION Transporting the Machine The C500 is designed to be transported via a van or small trailer. The machine is equipped with grab bars that are to be used for both lifting the machine, and strapping it down. This machine weighs approximately 118kg and should only be lifted by a minimum of two people in proper physical health. Know your limits. There are legal road requirements for towing equipment and trailers (such as lighting and licensing).
CAMON C500 Stump Grinder OPERATION Removing Stumps ! WARNING Before operating, please carefully review the SAFETY section for vital information relating to the operation of this powerful machine! NOTICE Remove all loose pieces of wood, stones, wire and other debris from the work area before beginning stump removal. Wind direction should be considered, as it influences the direction in which dust and wood chips will be directed. Never operate the machine after dark.
CAMON C500 Stump Grinder OPERATION Procedure for Cutting a Stump ! WARNING Never leave controls when cutting wheel is rotating! 1. Prepare machine at stump ! Place machine into position with cutting wheel near top edge of stump. NOTICE Before operating the C500, review MACHINE CONTROLS presented earlier in this OPERATION section, for a refresher on the function and use of each control and component.
CAMON C500 Stump Grinder OPERATION Procedure for Cutting a Stump 3. Cut stump proper ! Make sure the throttle is set to “FAST”. The cutter wheel is thus accelerated to cutting speed. ! Direct the cutter wheel against the stump, beginning with the nearside top corner of the stump, and steadily sweep it across the stump left and right, cutting away 1/2 “ of wood with each sweep. ! Raise and lower the cutter wheel, between sweeps as needed, by lowering and raising the control handle.
CAMON C500 Stump Grinder OPERATION Machine Stopping 1. When stopping the machine after normal operation, lower engine speed to “SLOW”, and release operator presence control. ! WARNING A rotating cutting wheel is very DANGEROUS! Stand at controls and ensure that cutting wheel comes to a complete stop before doing anything else. 2. Set park brake before leaving controls. 3. Turn engine switch to “OFF”. Helpful Tips for Operating Machine 1. Use smooth, comfortable speeds while operating. 2.
CAMON C500 Stump Grinder OPERATION While in Operation 1. Know how to shut the machine off in an emergency. 2. The operator must never leave the controls while the machine is in operation. 3. Never let clothing, long hair, jewelry, etc hang loosely. It is possible that they can become dangerously entangled in the moving parts or in the controls of the machine. 4. Keep head, hands, and feet away from moving parts at all times. 5.
CAMON C500 Stump Grinder SAFETY Normal Shutdown Procedure In consideration of your own safety as well as that of others, you should always use the following normal shutdown procedures before departing from the controls for any reason, including cleaning, servicing, transporting, or inspecting the stump grinder. Never deviate from this procedure unless so instructed in this manual or an emergency requires it. 1. Move the engine throttle to the “SLOW” position. 2. Release operator presence control.
CAMON C500 Stump Grinder SAFETY Before Starting the Engine 1. Review all of the safety decals that are placed on the machine for your safety and convenience. See PARTS section for aid in locating all decals on the machine. 2. Make sure that all shields, guards, and curtains are in place, and are in good condition prior to operating the machine. 3. Only responsible, properly instructed individuals should operate this machine. Inexperienced operators must always be carefully supervised. 4.
CAMON C500 Stump Grinder MAINTENANCE Brake Adjustment Check For coarse adjustment, loosen lock nuts 1 on hub at lower end of cable. Adjust lock nuts as necessary and re-tighten. 1 For fine adjustment, turn brake lever knob 2 clockwise, one revolution while brake is released, then check operation. Wheel should lock completely. Repleat if necessary. 2 CAMON-C500/11.
CAMON C500 Stump Grinder MAINTENANCE Changing Teeth ! WARNING Support cutter wheel in a raised position when changing teeth! NOTICE Read all of the following instructions before beginning to change cutting wheel teeth. 1. Clean all dirt from the cutting wheel 1 and teeth 2 . 2. Remove the socket head bolts 3 from the teeth 2 . The ½” hex key provided with the machine may be used. 3. Check the cutting wheel for cracks. Replace the wheel if it is cracked. 4.
CAMON C500 Stump Grinder MAINTENANCE Sharpening of Teeth Do not allow any tooth to wear too much before sharpening. Discard any tooth that has lost more than 3mm of original bite. The teeth must be removed from the cutting wheel for proper sharpening. NOTICE Sharpening silver soldered carbide cutting teeth requires a special process. Have your teeth sharpened only by a qualified machinist for obtaining a proper edge and to avoid injury. Tooth Sharpening Guidelines 1.
CAMON C500 Stump Grinder MAINTENANCE Cutting Wheel Bearings Lubricate Lubricate two fittings 1 (one on each cutting wheel bearing). 1 NOTICE Pump grease in slowly, and carefully, to prevent damage to the bearing seals. Use extreme caution when using a high pressure or high volume grease gun. Walk-Around Inspection 1. Inspect and remove any chip or residue build-up in and around the engine. 2. Be sure covers and guards are firmly in place. Inspect for damage. 3.
CAMON C500 Stump Grinder MAINTENANCE V-Belt Tension Check 5kg Drive belts are properly tensioned when 5kg of pressure at the centre of the span produces 4mm deflection. Deflection = 4mm To adjust tension, loosen the engine mounting bolts, loosen the lock nut on the tensioning screw 1 on the front of the frame. Turn the tensioning screw clockwise to increase tension and anti-clockwise to decrease tension.
CAMON C500 Stump Grinder MAINTENANCE Storing the Machine Preparing the Machine for Storage Store the machine in a dry protected place. If the machine must be stored outside, cover it with a waterproof canvas or other material. Clean all grease, dirt, mud, and other foreign matter from the machine. Wash the machine. Start and operate the machine to help get rid of puddled or excess water. To inhibit rusting, paint all exposed surfaces. Remove all drive belts, and store in wrapped condition.
CAMON C500 Stump Grinder MAINTENANCE Maintenance Overview st st st 10 Hrs or Each Use 1 Month or 20 Hrs 1 50 Hrs Every 3 Months or 50 Hrs 1 100 Hrs Every 6 Months or 100 Hrs Every Year or 300 Hrs Check engine oil level 10W/40 X X X X X X X Fuel tank fill X X X X X X X Remove grease and oil build-up X X X X X X X Cutter wheel – sharpen or change teeth X Cutter wheel bearings – lubricate X X X X X X X Air filter – check X X X X X X X X X X X OPERATION
CAMON C500 Stump Grinder CAMON-C500/11.
© Tracmaster Ltd 2011. Specifications are subject to change without prior notice. Tracmaster Ltd, Sovereign Centre, Victoria Road, Burgess Hill RH15 9LR T: +44 (0) 1444 247689 F: +44 (0) 1444 871612 W: www.tracmaster.co.uk E: info@tracmaster.co.
