Use and Care Manual

Operating Instructions and Replacement Parts Manual
GR2100, GR2200, GR2300
GR3100, GR3200, GR3300
IN975100AV 9/13© 2013 Campbell Hausfeld/Scott Fetzer For parts, product & service information
visit www.campbellhausfeld.com
RETAIN THIS INFORMATION FOR FUTURE REFERENCE
Serial Number:
Model Number:
Date of Purchase:
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Guidelines . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . 2
Important Safety Information . . . . . 2 - 5
Glossary of Terms. . . . . . . . . . . . . . . . . . . . 6
Pre-operation . . . . . . . . . . . . . . . . . . . . 7 - 9
Generator Operation. . . . . . . . . . . . . . . .10
Welder Operation . . . . . . . . . . . . . . . . . . 12
Compressor Operation. . . . . . . . . . . . . . 12
Maintenance. . . . . . . . . . . . . . . . . . . 13 - 14
Storage . . . . . . . . . . . . . . . . . . . . . . . . .14
Welding Guidelines . . . . . . . . . . . . . 14 - 17
Troubleshooting Chart . . . . . . . . . . 18 - 19
General. . . . . . . . . . . . . . . . . . . . . . . . . 18
Generator. . . . . . . . . . . . . . . . . . . . . . . 17
Welder. . . . . . . . . . . . . . . . . . . . . . . . . . 19
Welds . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wiring Diagram . . . . . . . . . . . . . . . . 22 - 25
Replacement Parts List. . . . . . . . . . 26 - 37
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Description
These units are mobile power sources that can provide solutions for jobs offsite and
in remote powerless locations. The GR3100, GR3200, and GR3300 can be used as a
generator, welder, or air compressor. The GR2100, GR2200, and GR2300 can only
be used as a generator and an air compressor. Powered by an air-cooled four cycle
engine, this machine is designed to run at maximum RPM when there is demand for
air or electric power. When there is no demand for power the unit idles down to save
fuel. This unit offers protection features such as; low-oil level shutoff which provides
protection for the engine; and a thermostatically protected alternator.
The air compressor provides compressed air to power pneumatic tools and operate
spray guns. The GR2100 and GR3100 are equipped with twin 5 gallons air tanks. The
GR2200 and GR3200 are equipped with a 30 gallon air tank. The GR2300 and GR3300
are equipped with a 2 gallon accumulator air tank, which connects to a remote tank
(not provided). The pump is oil lubricated; therefore a small amount of oil carryover is
present in the compressed air stream. NOTE: Applications requiring air free of oil or
water should have the appropriate coalescing filter installed.
The generator features a GX390 Honda engine, and is rated at 5,000 continuous watts
and 6,000 surge watts.
The welding system is designed to weld in the Stick process (SMAW). The 200 amp DC
stick welder can weld up to 1/2 inch steel.
Duty Cycle: 150A @ 100% DC, 180A @ 65% DC, 200A @ 50% DC.
Unpacking
After unpacking the unit, inspect carefully for any damage that may have occurred
during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.
Report any missing items by calling 1-800-746-5641.
Do not operate unit if damaged during shipping, handling or use.
Damage could result in bursting and cause injury or property damage.
Breathable Air Warning
This compressor / pump is NOT
equipped and should NOT be used
as is” to supply breathing quality air.
For any application of air for human
consumption, you must fit the air
compressor / pump with suitable in-line
safety and alarm equipment. This
additional equipment is necessary to
properly filter and purify the air to meet
minimal specifications for Grade D
breathing as described in Compressed
Gas Association Commodity
Specification G 7.1 - 1966, OSHA 29
CFR 1910. 134, and/or Canadian
Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used for
the purpose of breathing air application
and proper in-line safety and alarm
equipment is not simultaneously used,
existing warranties shall be voided,
and Campbell Hausfeld disclaims
any liability whatsoever for any loss,
personal injury or damage.

Summary of content (76 pages)