Operating Instructions and Parts Manual HV2100, HV2105 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. HVLP Paint Sprayers BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product.
HV2100, HV2105 Operating Instructions and Parts Manual Table of Contents Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . How Your HVLP System Works . . . . . . . . . . . . . . . . . . . . . How Your HVLP Spray Gun Works . . . . . . . . . .
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers wire type cord. General Safety Special note on lacquers and other oil (solvent) based coatings When mixing or thinning: 1. Eliminate potential sources of fire • Turn off the HVLP sprayer, all other electrical appliances, spark or flame sources • Follow lacquer (or other coating) and thinner (solvent) manufacturer directions very carefully 2. Minimize vapors in the spray area.
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers (See Table 1). How Your HVLP System Works Your turbine system has three components: the turbine unit, an air hose and a spray gun. The turbine unit, when connected to the correct electrical power supply and powered on, provides a continuous source of clean, warm, dry, High Volume Low Pressure air. The air hose connects the turbine unit to the spray gun. Air flows through the hose to the nozzle of the specially designed spray gun.
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Be sure the electric current is the correct voltage. If you need to use an extension cord, be sure it is at least 12 gauge wire and has a correctly grounded outlet. 3. Select a safe, well ventilated area where you will spray your work piece. Locate your turbine unit away from the area where you will be directly spraying. Do not cover or enclose the turbine.
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Table 4). HVLP Turbine Properties: Each turbine unit offers the finisher a maximum operating pressure. This pressure is determined by the size and output of the unit you have selected. The maximum available pressure will have a direct bearing upon the viscosity of the fluid that you choose to spray.
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers fan type (see Spray Gun Diagrams), opening the material flow knob counterclockwise and moving the spray gun closer or further away from your work piece. A little practice will enable you to master this technique. Practice: Practice using your spray gun by following these steps: 1. Remove the cup from your spray gun. Fill it halfway with some water. 2. Attach the cup to the body of the spray gun. 3.
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers to side (See Figure 3). Move the spray gun across your work from end to end. Be sure to maintain the same speed of movement. This will ensure an even application of coating. Always release the trigger at the end of a pass. Continue spraying in the opposite direction overlapping your previous coat by 1/3 to 1/2. When finished, you should have an even wet coat on your work. If you have dry spots, you have overlapped too widely.
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers gauge, safety valve and connectors attached), 3/8” black lined fluid hose, bag of nuts and bolts for assembly, and instructions. NOTE: Do not place pressure pot onto the cart or insert handle into cart base until the turbine unit is firmly bolted and secured to the cart. Using the cart without the turbine installed can result in the cart tipping over. AttachING Turbine Unit to Cart 1.
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers using a cross pattern, rotating an even amount of pressure on each one until each is tight and secure. preset at the factory and should not be readjusted. 4. Plug the power cord into a proper grounded receptacle outlet. Additional Instructions for Model HV2105 (3F485) (Cont.) If you are using an extension cord, it is imperative to use at least a 12 gauge cord to avoid damage to electrical components.
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Maintenance TURBINE MAINTENANCE The turbine unit needs very little maintenance. The motor has sealed bearings that are pre-lubricated. No service is necessary. Periodically, the turbine air filters and pre-filters should be examined. Clean filters are critical to good performance and equipment longevity. Your turbine has 2 replaceable filters (see Turbine Repair Parts on page 13).
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Troubleshooting Chart Symptom Possible Cause(s) Corrective Action 1. Cup not pressurizing due to loose fittings 2. Cup not pressurizing due to loose cup connection 3. Cup top gasket damaged 4. Blockage in “C” shaped tube underneath cup top lid 1. Check air feed tube/one way air valve and air feed connector. 1. Too much distance from spray gun to work piece 2. Too much spray material coming out 3.
Operating Instructions and Parts Manual HV2100, HV2105 For Replacement Parts, Call 1-800-626-4401 Please provide following information: -Model number -Serial number (if any) -Part descriptions and number as shown in parts list Address parts correspondence to: Campbell Hausfeld 100 Production Drive Harrison, OH 45030 U.S.A. Turbine Repair Parts 2-1/2 Gallon (10L) Cart and Fluid Feed System Part No. HV210510AV Filter Assembly Part No. CH4098 25’ Air Hose Part No. HV0126 5’ Whip Hose Part No.
HV2100, HV2105 Operating Instructions and Parts Manual Spray Gun with Quick Release Cup www.chpower.
HV2100, HV2105 Operating Instructions and Parts Manual For Replacement Parts, Call 1-800-626-4401 Please provide following information: -Model number -Serial number (if any) -Part descriptions and number as shown in parts list Address parts correspondence to: Campbell Hausfeld 100 Production Drive Harrison, OH 45030 U.S.A. Parts List for Spray Gun with Quick Release Cup Ref. No. Description Part Number Qty.
HV2100, HV2105 Operating Instructions and Parts Manual Cart Assembly For Model HV2105 only www.chpower.
HV2100, HV2105 Operating Instructions and Parts Manual Parts List for Cart Assembly, For Model No. HV2105 Only Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Description Part Number Qty. Cart base plate paint blue Cart axle (zinc plated) Wheel spacer (6061 alu.) 10” x 1-3/4” wheel 1/2” Axle cap Frame tube (chrome) Rubber tip for frame tube Handle button 1/4” x 20 x 1-1/4” Hex bolt plated .5.
HV2100, HV2105 Operating Instructions and Parts Manual Fluid Tank Assembly For Model HV2105 only www.chpower.
HV2100, HV2105 Operating Instructions and Parts Manual Parts List for Fluid Tank Assembly, For Model No. HV2105 Only Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Description Part Number Qty.
HV2100, HV2105 Operating Instructions and Parts Manual Limited Warranty 1.Duration: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme Duty Paint Application Systems - 5 years. 2.Who Gives This Warranty (Warrantor): Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: 1-800-626-4401. 3.