HV2100, HV2105 Operating Instructions and Parts Manual Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. HVLP Paint Sprayers BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product.
HV2100, HV2105 Operating Instructions and Parts Manual Table of Contents Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . .2 Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . .3 How Your HVLP System Works . . . . . . . . . . . . . . . . . . . . .4 How Your HVLP Spray Gun Works . . . . . . . . . . .
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers General Safety Information (Cont.) SPECIAL NOTE ON LACQUERS AND OTHER OIL (SOLVENT) BASED COATINGS When mixing or thinning: 1. Eliminate potential sources of fire • Turn off the HVLP sprayer, all other electrical appliances, spark or flame sources • Follow lacquer (or other coating) and thinner (solvent) manufacturer directions very carefully 2. Minimize vapors in the spray area.
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers How Your HVLP System Works Your turbine system has three components: the turbine unit, an air hose and a spray gun. The turbine unit, when connected to the correct electrical power supply and powered on, provides a continuous source of clean, warm, dry, High Volume Low Pressure air. The air hose connects the turbine unit to the spray gun. Air flows through the hose to the nozzle of the specially designed spray gun.
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Pre-Operation (Cont.) 4. Loosen the air cap locking ring one or two turns. This will feather the top and bottom of the fan pattern and slightly reduce the fan pattern size. COATINGS COATING PROPERTIES: Coatings are a blend of resins and additives to create a product that will provide a protective and beautifying surface to your work piece. Different resins have different properties.
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Pre-Operation (Cont.) PREPARING TO SPRAY After some practice, you should be ready to spray your coating of choice on your work piece. (See the Operation section for more information on spray patterns, spray gun use, and other usage procedures).
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers Operation (Cont.) 13. Pull the trigger. Notice the pattern has become smaller. (You can continue reducing the material flow and move the spray gun even closer to the surface and the pattern will keep getting smaller). 14. Rotate the air cap to a diagonal position (See Figure 2). 15. Every so often, turn the material flow knob to a different position. Also, change the distance of the spray gun from work surface.
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers Operation (Cont.) USING PRESSURE POTS WITH TURBINE SYSTEMS (HV2105) When using a remote cup or pressure pot, it is necessary to introduce compressed air in order to pressurize the remote pot and move the fluid from the pot to the tip/nozzle of the spray gun. In general, 5 pounds of pressure is sufficient for most average viscosity fluids in order to deliver the proper flow of fluid to the tip.
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers Additional Instructions for Model HV2105 (Cont.) return valve, leaving the valve attached to the lower section of the tube. This will provide safe storage while using the spray gun without the cup in a production mode. 6. Take the other end of the black fluid hose and attach it to the paint outlet (marked on the pot). Secure and tighten. 7. Locate the compressor under the Pressure Pot Deck.
HV2100, HV2105 Operating Instructions and Parts Manual HVLP Paint Sprayers Additional Instructions for Model HV2105 (3F485) (Cont.) NOTE: The following action should be done without the turbine running. 10. When your desired pot pressure has been set, pull the spray gun trigger back. The first time you are using the pressure pot each day, or after the pressure pot has been depressurized, it will take about a minute for the material to flow through the fluid hose to the spray gun (priming the spray gun).
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Maintenance (Cont.) necessary to remove the tip/nozzle and needle for cleaning, the following procedure should be used: a. Unscrew the material flow knob. Remove the needle spring, and then withdraw the needle. b. Remove the tip. c. Clean both tip and needle using cleaner or water and a brush. d. Reassemble all parts, making sure that all washers and gaskets are replaced correctly. e.
Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Troubleshooting Chart Symptom Possible Cause(s) Corrective Action 1. Cup not pressurizing due to loose fittings 2. Cup not pressurizing due to loose cup connection 3. Cup top gasket damaged 4. Blockage in “C” shaped tube underneath cup top lid 1. Check air feed tube/one way air valve and air feed connector. 1. Too much distance from spray gun to work piece 2. Too much spray material coming out 3.
HV2100, HV2105 Operating Instructions and Parts Manual For Replacement Parts, Call 1-800-626-4401 Please provide following information: -Model number -Serial number (if any) -Part descriptions and number as shown in parts list Address parts correspondence to: Campbell Hausfeld 100 Production Drive Harrison, OH 45030 U.S.A. Turbine Repair Parts 2-1/2 Gallon (10L) Cart and Fluid Feed System Part No. HV210510AV Filter Assembly Part No. CH4098 25’ Air Hose Part No. HV0126 5’ Whip Hose Part No.
HV2100, HV2105 Operating Instructions and Parts Manual Spray Gun with Quick Release Cup www.chpower.
HV2100, HV2105 Operating Instructions and Parts Manual For Replacement Parts, Call 1-800-626-4401 Please provide following information: -Model number -Serial number (if any) -Part descriptions and number as shown in parts list Address parts correspondence to: Campbell Hausfeld 100 Production Drive Harrison, OH 45030 U.S.A. Parts List for Spray Gun with Quick Release Cup Ref. No.
HV2100, HV2105 Operating Instructions and Parts Manual Cart Assembly For Model HV2105 only www.chpower.
HV2100, HV2105 Operating Instructions and Parts Manual Parts List for Cart Assembly, For Model No. HV2105 Only Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Description Part Number Cart base plate paint blue Cart axle (zinc plated) Wheel spacer (6061 alu.) 10” x 1-3/4” wheel 1/2” Axle cap Frame tube (chrome) Rubber tip for frame tube Handle button 1/4” x 20 x 1-1/4” Hex bolt plated .5.
HV2100, HV2105 Operating Instructions and Parts Manual Fluid Tank Assembly For Model HV2105 only www.chpower.
HV2100, HV2105 Operating Instructions and Parts Manual Parts List for Fluid Tank Assembly, For Model No. HV2105 Only Ref. No.
HV2100, HV2105 Operating Instructions and Parts Manual Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme Duty Paint Application Systems - 5 years. 2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: 1-800-626-4401. 3.