Service Manual iPF8000 series iPF8000 Oct 3 2006
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet.
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Contents Contents Chapter 1 PRODUCT DESCRIPTION 1.1 Product Overview .......................................................................................................................................1- 1 1.1.1 Product Overview .................................................................................................................................................... 1- 1 1.2 Features ...............................................................................................................
Contents 2.2.5 Head Management ..................................................................................................................................................2- 4 2.2.6 Printhead Overheating Protection Control ...............................................................................................................2- 4 2.2.7 Pause between Pages ............................................................................................................................................
Contents Chapter 4 DISASSEMBLY/REASSEMBLY 4.1 Service Parts ..............................................................................................................................................4- 1 4.1.1 Service parts............................................................................................................................................................ 4- 1 4.2 Disassembly/Reassembly................................................................................................
Contents 6.1.3.1 03870001-2015 Cutter error .................................................................................................................................................... 6- 3 6.1.3.2 03010000-200C/03010000-200E/03010000-200F/03010000-2017/03010000-2018/03016000-2010 multi sensor ............... 6- 3 6.1.3.3 03031000-2E0F Upper cover sensor error .............................................................................................................................. 6- 3 6.1.3.
Contents 6.1.4.6 E196-4040/E196-4041/E196-4042/E196-4043/E196-4044/E196-4045 Main controller PCB error....................................... 6- 12 6.1.4.7 E198-401C/E198-401D/E198-401E RTC error...................................................................................................................... 6- 12 6.2 Location of Connectors and Pin Arrangement..........................................................................................6- 13 6.2.1 Main controller PCB.......................
Contents
Chapter 1 PRODUCT DESCRIPTION
Contents Contents 1.1 Product Overview ..........................................................................................................................................................1-1 1.1.1 Product Overview ........................................................................................................................................................................ 1-1 1.2 Features ........................................................................................................
Chapter 1 1.1 Product Overview 1.1.1 Product Overview 0014-8814 This printer is a large-format printer that prints in a maximum width of 44 inches with high-speed photographic picture quality. This printer is a stand-mounted type printer and is capable of output to either roll media or cut sheet.
Chapter 1 F-1-2 1.2.3 Ink tank 0012-6218 Ink tanks are disposable. The ink tanks come with 12 colors: mat black (MBK), black (BK), photocyan (PC), cyan (C), photomagenta (PM), magenta (M), yellow (Y), red (R), blue (B), green (G), gray (GY) and photogray (PGY). Each of these inks are pigment ink. The tanks are also available in two capacities: 330 mL and 700 mL.
Chapter 1 The media take-up unit has an overload protection feature to prevent accidents while taking up rolls. (The feature will shut down the motor automatically when an overload occurs while taking up a roll.) Additional features of the media take-up unit include: - An adapter may be installed to support a 3-inch paper tube. - Rolls can be rewound by feeding them backward to visually check images. - Weight rollers varying in length to suit specific roll widths ensure added takeup efficiency.
Chapter 1 Sheet delivery capability 1 (loaded in a basket) Cutter Automatic cross-cutter (round blade) Type of media Plain Paper,Plain Paper(High Quality),Plain Paper(High Grade), Recycled Coated Paper,Coated Paper,Heavyweight Coated Paper,Extra Heavyweight Coated Paper, Premium Matte Paper,Glossy Photo Paper,Semi-Glossy Photo Paper,Heavyweight Glossy Photo Paper,Heavyweight SemiGlos Photo Paper,Synthetic Paper,Adhesive Synthetic Paper,Backlit Film,Backprint Film,Flame-Resistant Cloth,Fabric Banner,Thi
Chapter 1 Weight Printer: Approx. 111kg Stand: Approx. 28kg Media take-up unit: Approx. 5kg 1.4 Detailed Specifications 1.4.
Chapter 1 Compliant with ANSI/EIA/TIA-568A or ANSI/EIA/TIA-568B (5) Interface connector Printer side: Compliant with IEEE802.3, ANSI X3.263, ISO/IEC60603-7 c. IEEE1394 (option) (1) Interface type Interface compliant with IEEE1394-1995, P1394a (Version 2.
Chapter 1 1.5.2 Rear 0014-8838 [6] [5] [1] [3] [2] [4] F-1-10 T-1-4 [1] Media take-up unit power cord connector Connect the power cord of the media take-up unit to this connector. [2] Expansion board slot Mount an expansion PCB on this slot. [3] Ethernet connector Connect the Ethernet cable to this connector. [4] USB port Connect the USB cable to this port. [5] Accessory pocket Holds printer manuals, assembly tools, and other items.
Chapter 1 1.5.4 Internal parts 0012-6273 [1] F-1-12 T-1-6 [1] Maintenance cartridge The cartridge that vacuums and collects excess ink. 1.6 Basic Operation 1.6.1 Operation panel 0014-8839 This section describes the function of the buttons and the meaning of the LEDs on the operation panel. [1] [4] Online [5] [9] [10] Information Power Data Message Cleaning (3sec.) Stop Load/Eject (1sec.
Chapter 1 [2] Data lamp (green) Flashing(when printing) :this lamp indicates that the printer is receiving or processing a print job. Flashing(when not printing):this lamp indicates that the print job is paused or firmware data is being received. Off:This indicates that there is no print job. [3] Message lamp (orange) On:This indicates that a warning message is displayed. Flashing:This indicates that an error message is displayed.
Chapter 1 MAIN MENU Force Cutting No Yes Rep.Ink Tank No Yes Head Cleaning Head Cleaning A Head Cleaning B *To be selectable when media take-up unit is installed, Auto Feed "Yes" is selected for "Auto feed", roll media are loaded, No Yes and "Auto Feed" is not executed. Take-up Reel *Displays only when media take-up unit is installed Disable Enable Media Menu Roll Media Type (Media Type) Chk Remain.Roll Off On Roll Length Set *Displays only when "On" is selected for "Chk Remain.
Chapter 1 Paper Details Menu Paper Details (Media Type) Roll Drying Time Off (30 sec., 1 min., 3 min., 5 min., 10 min., 30 min.) 60 min. Scan Wait Time Off (1 sec., 3 sec., 5 sec., 7 sec.) 9 sec. Feed Priority Automatic Band Joint Print Length Adjust Length -0.70% (0.00%) 0.70% Head Height Automatic (Lowest,Low,Standard,High) Highest Skew Check Lv.
Chapter 1 Adjust Printer Menu Adjust Printer Auto Head Adj. Standard Adj. No Yes Advanced Adj. No Yes Auto Print Off On Manual Head Adj No Yes Auto Band Adj. Standard Adj. No Yes Advanced Adj.
Chapter 1 Interface Setup Menu Interface Setup EOP Timer 10 sec. (30 sec. 1 min. 2 min. 5min.10min. 30 min.) 60 min. TCP/IP TCP/IP On IP Mode Automatic Manual Protocol DHCP On Off BOOTP On Off RARP On Off IP Setting IP Address ( 0-255. 0-255. 0-255. 0-255 ) Subnet Mask ( 0-255. 0-255. 0-255. 0-255 ) Default G/W ( 0-255. 0-255. 0-255. 0-255 ) NetWare NetWare On Off Frame Type Auto Detct Ethernet 2 Ethernet 802.2 Ethernet 802.
Chapter 1 System Setup Menu (1/2) System Setup Warning Buzzer Off On Ignore Mismatch Off On Skip Take-Up Err Off On Keep Media Size Off On *Displays only when media take-up unit is installed Paper Size Basis Sht Selection 1 ISO A3+ ANSI B Super Sht Selection 2 ISO B1 ANSI F Roll Selection 1 ISO A3(297mm) 300mm Roll Roll Selection 2 10inch(254mm) JIS B4(257mm) Noz.Check Freq. Off 1 page 10 page Automatic Use Power Save On Off Sleep Timer 5 min. (10min.,15min., 20min., 30min., 40min., 50min.) 60min.
Chapter 1 System Setup Menu (2/2) (System Setup) Time Zone --->See Time Zone Menu Date Format yyyy/mm/dd dd/mm/yyyy mm/dd/yyyy Date & Time Date (yyyy/mm/dd) Time (hh:mm) Language English Contrast Adj. -4 (0) +4 Reset PaprSetngs No Yes *Returnes settings of "Paper details" to the state of the factory shipment.
Chapter 1 Test Print Menu Test Print Status Print No Yes Media Details No Yes Print Job Log No Yes Menu Map No Yes Nozzle Check No Yes F-1-22 Information Information System Info Error Log 1:########-#### 2:########-#### Job Log Job 1-3 *Displays last 3 printing jobs Document Name User Name Page Count Job Status Print Start Time Print End Time Print Time Print Size Media Type Interface Ink Consumed F-1-23 1.7 Safety and Precautions 1.7.1 Safety Precautions 1.7.1.
Chapter 1 [2] [3] [5] [4] [8] [9] [1] [6] [7] [12] [10] [11] F-1-24 T-1-9 [1] Carriage belt [7] Purge unit [2] Ink tube [8] Pinch roller [3] Flexible cable [9] Feed roller [4] Carriage unit [10] Feed unit [5] Carriage motor [11] Feed motor [6] Lift unit [12] Media take-up unit 1.7.1.2 Adhesion of Ink 0014-0264 1. Ink passages Be careful not to touch the ink passages of the printer or to allow ink to stain the workbench, hands, clothes or the printer under repair.
Chapter 1 2. Ink mist Since the printhead prints by squirting ink onto the media, a minute amount of ink mist is generated in the printing unit during printing. The ink mist is collected in the printer by the airflow. However, uncollected ink mist may stain the platen unit, carriage unit, main rail unit, external unit, or purge unit. These stains may soil the print media or hands and clothes when servicing the printer, wipe them off carefully with a soft, well-wrung damp cloth.
Chapter 1 MEMO: If the nozzles are clogged or an ink suction problem occurs, white lines can appear on the printout a constant frequency or color dulling can occur. If this problem is not resolved by cleaning operations, replace the printhead with a new one. [1] [4] [2] [6] [3] [5] F-1-28 T-1-13 [1] Knob [4] [2] Protective cap 1 [5] Nozzles Electrical contact [3] Protective cap 2 [6] Ink port 2.
Chapter 1 F-1-29 1.7.2.3 Handling the Printer 0012-6294 1. Precautions against Static Electricity Certain clothing may generate static electricity, causing an electrical charge to build up on your body. Such a charge can damage electrical devices or change their electrical characteristics. In particular, never touch the printhead contacts[1]. [1] F-1-30 2.
Chapter 1 4. Refilling the ink After removing the ink in the printer according to the automatic or manual ink draining procedure to disassemble, reassemble, or transport/ship the printer, refill the ink as soon as possible upon completion of those tasks. If the ink remaining in the printer after the removal has dried up, the ink deposits on the surfaces of the components may cause damage or abnormal operation. 1.7.3 Precautions When Servicing Printer 1.7.3.
Chapter 1 1-22
Chapter 2 TECHNICAL REFERENCE
Contents Contents 2.1 Basic Operation Outline.................................................................................................................................................2-1 2.1.1 Printer Diagram............................................................................................................................................................................ 2-1 2.1.2 Print Driving ...................................................................................................
Contents 2.4.7 Power Supply ............................................................................................................................................................................. 2-20 2.4.7.1 Power supply block diagram......................................................................................................................................................................... 2-20 2.5 Detection Functions with Sensors .........................................................
Chapter 2 2.1 Basic Operation Outline 2.1.
Chapter 2 Power Button ON Device/resource Initialization of software Initialization of various devices initializarion Engine status check Printhead/ ink tank check Media feed system initialization Recovery system Engine startup status check Previous power-off status check,etc.
Chapter 2 Hold down for at least once second Power button OFF If media remains,it is ejected even when printing is in progress. Media ejection Power-off automatic recovery Capping Sensor system power OFF Writing to EEPROM Backup of various data Power-off F-2-3 2.2.3 Print Control 0012-6312 1.
Chapter 2 Media Type Print Priority Print Quality Processing resolution (dpi) Print resolution (dpi) Print pass Printing direction (*1) Premium Matte Paper Glossy Photo Paper Semi-Glossy Photo Paper Heavyweight Glossy Photo Paper Heavyweight SemiGlos Photo Paper Synthetic Paper Adhesive Synthetic Paper Backlit Film Backprint Film Flame-Resistant Cloth Fabric Banner Thin Fabric Banner Proofing Paper Fine Art Photo Fine Art Heavyweight Photo Fine Art Textured Fine Art Watercolor Fine Art Block Print Can
Chapter 2 2.3 Printer Mechanical System 2.3.1 Outline 2.3.1.1 Outline 0012-6326 The printer mechanism is broken down into two broad sections: ink passage and paper passage. The ink passage consists primarily of carriage unit[2] that houses ink tanks[1] and a printhead, purge unit[3] and maintenance cartridge[4], and supplies, circulates, sucks and otherwise handles inks.
Chapter 2 Mechanical Drive Unit Ink or air flow Carriage unit Joint Printhead Ink tank Cap Needle(ink supply) Suction pump Needle(air passage) Ink supply vavle Piston Agitation fin Joint Valve Agitation motor cam Sub buffer Maintenance cartridge F-2-5 a) Supplying inks from the ink tanks to the ink supply valve assembly The ink tanks each contain an ink to feed the printhead. Head differences allow the inks to flow from the ink tanks to the subtanks first, then to the ink supply valves.
Chapter 2 [4] [3] [2] [5] [1] [5] F-2-6 T-2-2 [1] Ink tank [2] EEPROM [3] Ink port [4] Air passage [5] Notch for preventing incorrect installation e) Subtank The subtank installed under each ink tank complements the work of the ink tank, agitating the ink in the tank. If the ink tank runs out of the ink while printing, the ink stored in the subtank is available, allowing the ink tank to be replaced without having to stop printing.
Chapter 2 2.3.2.3 Carriage Unit 2.3.2.3.1 Functions of Carriage unit 0012-6330 a) Printhead mounting function The carriage, which fixes the printhead in position mechanically, is connected to the contact of the head relay PCB.
Chapter 2 [3] [1] [4] [2] [5] F-2-8 T-2-5 [1] Carriage motor [2] Printhead fixer lever [3] Printhead fixer cover [4] Electrical contact [5] Ink tube c) Controller The Carriage relay PCB is connected to the head relay PCB by means of a short flexible cable. The flexible cable between the main controller and the carriage relay PCB follows up the motion of the carriage together with the tube guide.
Chapter 2 [1] [2] [7] [3] [6] [4] [5] [10] [12] [9] [8] [11] F-2-9 T-2-6 [1] Carriage relay PCB [7] [2] Multi sensor [8] Shaft cleaner Maintenance jet tray [3] Head relay PCB [9] Carriage HP sensor [4] Lift cam sensor [10] Multisensor reference [5] Sensor flag [11] Head management sensor unit [6] Lift cam [12] Lift motor 2.3.2.4 Printhead 2.3.2.4.1 Structure of Printhead 0013-8015 Each printhead is an integrated assembly of six trains of nozzles.
Chapter 2 5/600inch 0 2 2556 2558 0 2 1 3 2557 2559 2556 2558 0 2 1 3 2557 2559 2556 2558 0 2 1 3 2557 2559 2556 2558 1 3 2557 2559 0 2 2556 2558 1 3 2557 2559 0 2 2556 2558 1 3 1/1200inch 2557 2559 82/600inch F-2-10 b) Nozzle assembly structure Inks supplied from the ink tanks are filtered through a mesh ink filter before being sent to the nozzle assembly. Each nozzle train is supplied with an ink from the common nozzle chamber.
Chapter 2 T-2-7 Cleaning mode Name Cleaning operation Cleaning 1 Normal cleaning Removes fixed inks caused by dried nozzles and viscous ink matters adhering to their faces, paperdust and so on. Cleaning 2 Cleaning on ink level adjustment Performs normal cleaning after suction for ink level adjustment in the head. Cleaning 3 Cleaning on initial filling Performs normal cleaning after filling empty tubes with inks (at initial installation).
Chapter 2 The caps are activated to protect the nozzle assembly on capping. When the carriage moves to the home position , the caps are elevated by the cap can that is driven by the capping motor, capping the nozzle assembly to protect it. These caps cap the nozzle assembly to suck inks from the printhead by means of the suction pump.
Chapter 2 Cap Pump cam sensor Suction pump Cap Rotating rollers Ink tubes Purge motor Pump encoder Suction pump F-2-14 2.3.2.6 Maintenance Cartridge 2.3.2.6.1 Maintenance cartridge 0012-6346 a) Maintenance cartridge The maintenance cartridge holds as much about 1200 mL of used inks (about 1280 g: including the evaporation of moisture from the used inks). b) Used maintenance cartridge ink detection Used maintenance cartridge ink detection is monitored with regard to a dot count.
Chapter 2 Basic operation of the paper loading sequence 1) Multi sensor light quantity adjustment 2) Paper leading edge detection sensor 3) Paper left edge detection sensor 4) Barcode read * Performed only if Chk Remain.Roll is turned on. 5) Paper skew detection sensor 6) Paper right edge detection sensor 7) Trim edge first detection sensor * Performed only if Trim Edge First is turned on. 8) Leading edge cutting * Leading edge cutting is executed under the following conditions. a.
Chapter 2 2.3.3.2 Paper Path 2.3.3.2.1 Structure of Feed Roller Unit 0012-6383 a) Paper feed assembly The paper feed assembly consists of paper feeding mechanisms, such as a feed roller that is driven by the feed motor and a pinch roller unit that follows up the motion of the feed roller. Paper feeds horizontally under the printheads on the carriage as it is kept level on the platen to prevent cockling.
Chapter 2 Printhead Head relay PCB Temperature read control DI Sensor read control Multi sensor control Multi sensor Carriagerelay PCB Image data demodulating Printhead drive power generation Maintenance cartridge relay PCB Interface control Image data control Remaining ink detection Ink tank Host computer Operation panel control Operation panel Sensor detection Sensors Purge motor Feed motor Valve motor Motor control Lift motor Carriage motor Media take-up PCB Fans control Fans Motor co
Chapter 2 Even when the printer is turned off, the timer function is held on using the RTC and secondary lithium battery to assist the cleaning function. When the power cord is plugged to the outlet, power is supplied to the RTC and therefore the secondary lithium battery power is not consumed. Heat Enable signal control function This function uses the pulse width to perform variable control of the time of application of the Heat Enable signal to the nozzle heater for each nozzle array (PWM control).
Chapter 2 2.4.3 Carriage Relay PCB 2.4.3.1 Carriage relay PCB components 0012-6406 F-2-19 a) Image data relay function This function relays the image data from the main controller PCB to the printhead. The function for processing image data is not supported. b) Sensor relay function This function relays the input signals from the multi sensor, lift cam sensor, carriage cover sensor, and linear encoder to the main controller PCB. 2.4.4 Head Relay PCB 2.4.4.
Chapter 2 2.4.6 Maintenance Cartridge Relay PCB 2.4.6.1 Maintenance cartridge relay PCB components 0013-6532 IC 1 F-2-22 a) EEPROM (IC1) The 128-KB EEPROM stores all information written in the EEPROM on the main controller PCB. 2.4.7 Power Supply 2.4.7.1 Power supply block diagram 0012-6414 AC inlet 100V to 240V Operation panel POWER ON Main controller PCB Power supply DC power supply +32V control circuit generation circuit Noize filter circuit Transformer +5V/+3.3V generation circuit +5.
Chapter 2 Ink tank cover switch Pressure release switch Upper cover lock switch F-2-24 2.5.2 Ink passage system 0012-6492 Agitation cam sensor Valve open/closed detection sensor Pump cam sensor Pump encoder Head management sensor F-2-25 Pump cam sensor As the cam rotates, it shields the sensor light of the photointerrupter-based pump cam sensor or allows it to be transmitted.
Chapter 2 Rotary flag Sensor - Carriage lock - Capping - Suction - Air passage valve open - Idle suction - Wiping - Carriage lock - Air passage - Carriage move - Printing - Suction during printing - Maintenance jet - Idle suction F-2-26 Pump encoder The photointerrupter-based sensor reads slits in the encoder film of the Purge motor and controls the amount of its rotaion accordingly.
Chapter 2 Printhead Nozzle unit Head management sensor unit F-2-29 2.5.3 Carriage system 0012-6495 Linear encoder Carriage cover sensor Head relay PCB Multi sensor Linear scale Lift cam sensor Carriage HP sensor F-2-30 Carriage cover sensor The photointerrupter-based carriage cover sensor detects the opening and closing of the carriage sensor. When the carriage cover is closed, the sensor light is shielded by the sensor arm, enabling the sensor to detect that the carriage cover is closed.
Chapter 2 Multi sensor The photoreflector-based multi sensor consists of four LEDs (red, blue, green, infrared) and two light-receiving sensors to detect the leading edges and width of paper and skews in it, and to adjust its registration, head height and calibration. At head height adjustment, the two light-receiving sensors detect infrared light reflected upon the paper to work out the head height from differences in its measurement.
Chapter 2 Humidity sensor The humidity sensor detects the temperature and relative humidity around the printer to implement head height adjustment, maintenance jet control, waste ink evaporation calculation and suction fan control on the basis of the temperature and relative humidity thus measured. 2.5.
Chapter 3 INSTALLATION
Contents Contents 3.1 Installation......................................................................................................................................................................3-1 3.1.1 Making Pre-Checks...................................................................................................................................................................... 3-1 3.1.1.1 Making Pre-Checks........................................................................................
Chapter 3 3.1 Installation 3.1.1 Making Pre-Checks 3.1.1.1 Making Pre-Checks 0014-8917 Follow the instructions in the included "Quick Start Guide" when installing the product. Refer to the package size and weight listed below for smooth carrying in and installation of the product. T-3-1 Package size and weight (including palette) 2070mm (W) x 1050mm (D) x 860mm (H) Approx. 168Kg 1) Installation space [H] 1144mm (45") 1500mm (59") 224mm (8.8") 356mm (14") Height F-3-1 200mm (7.9") [W] 1893mm (74.
Chapter 3 4 5 6 5 7 1 2 3 F-3-3 T-3-2 1 Printer 2 Roll holder 3 Power cord 4 Printheads (2pcs.) 5 Ink tanks (12 colors) 6 Eject supports (4pcs.) 7 Hex wrench b) Stand and basket 2 3 4 7 1 9 8 12 15 13 6 11 10 5 F-3-4 T-3-3 3-2 1 Basket unit 2 3 Bottom stand stay 4 Basket rod Top stand stay 5 Right stand leg 6 Left stand leg 7 Rod holder (2pcs.
Chapter 3 9 Basket arm R 10 11 Rod holder adapter (2pcs.) 12 Leg cover (2pcs.) M8 hex bolts (8pcs.) 13 Spanner 14 Hex wrench 15 M4 hex screws (20pcs.) c) Media take-up unit (option) 4 2 11 3 1 10 6 12 5 8 9 7 F-3-5 T-3-4 1 Weight flange 1 / 2 (2pcs. each) 2 3 Media take-up unit R 4 Media take-up unit L Media take-up unit mounting bracket L / R 5 Media take-up spool 6 Media take-up sensor unit 7 3-inch adapter (2pcs.) 8 M4 hex screws (16pcs.
Chapter 3 [1] [2] F-3-6 2) Secure the bottom stand stay to the left stand leg and the right stand leg using four M4 hex screws on each side. F-3-7 3) Hold one end of the stand while a partner holds the other end. Rotate both end of the stand at the same time to stand it upright. F-3-8 Rotate both ends of the stand simultaneously when standing the stand upright. Rotating only one side before the other may bend the stand and cause problems in assembly.
Chapter 3 [1] [2] F-3-9 MEMO: Insert the left end of the top stand stay first. The right end can only be pushed into a restricted position. 5) Secure the top stand stay to the left and right stand legs using the four M8 hex bolts on each side. [1] [1] F-3-10 6) Attach the leg cover to the left and right stand legs. Insert the protrusion [1] of the leg cover into the groove [2] of the top stand stay. Insert the protrusion [3] of the leg cover into the groove [4] of the bottom stand stay.
Chapter 3 F-3-12 3.1.2.3 Installing the Printer 0014-8924 Installing the printer must be done by more than four people. 1) Remove the black belts from around the printer and remove the top packaging material. F-3-13 2) While two people are holding the carrying handles under the printer on one end and lifting the printer a little, have a third person to remove the packaging material from under the printer. Also remove the packaging material on the other side of the printer by the same way.
Chapter 3 F-3-15 F-3-16 The printer weighs approximately 111kg (244.7lb). Moving the printer requires at least four people, two on either side. Be careful to avoid back strain and other injuries. When moving the printer, firmly grasp the carrying handles under each side. Holding the printer at other positions is dangerous and may cause injury and damage if the printer is dropped. 4) Align the triangles on the back of the printer and the stand when setting the printer on the stand.
Chapter 3 [2] [1] [3] [4] F-3-18 2) Insert the left side of the middle basket rod to the basket arm L [1] [A], than push in the arm fully into the hole on the left side of the bottom stand stay [B]. Secure the basket arm L [1] and R [2] using one M4 hex screw on each side [C]. [1] [2] [1] [B] [A] [C] [C] F-3-19 3) Attach the rod holder to the rod holder adapter. F-3-20 4) Insert the rod holder into each hole on the back of each stand leg.
Chapter 3 F-3-21 5) Spread out the basket unit with white tag [1] of the basket cloth at the front on the right side and the black cord [2] at the back. [2] [1] F-3-22 6) Insert the basket rod (in the middle of the basket cloth) in the hole [1] on the bottom of the rod holder, and thread the black cord from the back through the hook [2] on the top of the rod holder.
Chapter 3 [2] [1] F-3-23 7) Pull out the basket cloth with the edge facing out. Bringing the edge of the basket cloth inside may prevent paper ejection. F-3-24 8) Attach the basket rod (at the front of the basket unit) to the tips [1] of the basket arm L and R.
Chapter 3 [1] F-3-25 9) Pull the basket rod [1] (at the front of the basket unit) all the way out and lift the rod to lock the rod in place. [1] F-3-26 3.1.2.5 Installing the Media Take-Up Unit (Option) Install the media take-up unit (option) 0014-8925 1) In case the basket is installed, lift the front basket rod [1] gently to release the lock, lower the rod toward the front, and push it all the way back.
Chapter 3 [1] F-3-27 2) Firmly secure the left and right media take-up unit mounting brackets to the front [1] and the back [2] of the top stand stay using four M4 hex screws on each side.
Chapter 3 [1] [2] F-3-28 3) Hook up the hole [1] of the left media take-up unit with the protrusion [2] of the left media take-up unit mounting bracket, and hook up the hole [3] of the right media take-up unit with the protrusion [4] on the right media take-up unit mounting bracket. Secure the media take-up units firmly by using three M4 hex screws [5] on each side.
Chapter 3 [2] [3] [1] [4] [5] [5] F-3-29 4) Place the media take-up sensor unit under the bottom stand stay, than pull up the cord of the media take-up sensor unit through the hole of the right stand leg. F-3-30 5) With the media take-up sensor unit against the underside of the bottom stand stay and the right stand leg, insert M4 hex screws in the three holes [1] and slide the screws out of the way toward the narrow end of the protruding holes. Insert M4 hex screws in the small holes [2] as well.
Chapter 3 [1] [2] [2] [1] [1] F-3-31 Arrange the basket cloth and basket rod so they do not interfere with the media take-up sensor (indicated by the dotted line). F-3-32 6) Plug the cord of the media take-up sensor unit into the right media take-up unit.
Chapter 3 F-3-33 7) Attach the cord holders [1] to the holes of the top stand stay. Bring the power cord of the right media take-up unit to the back of the printer and pass the cord through the cord holders. After passing the cord behind the holders, plug the cord into the power supply connector on the back of the printer. [1] F-3-34 When plugging in the power cord, be careful about the positions of the prongs. It may damage the cord or connector if you force the cord into the connector.
Chapter 3 OFF ON [2] [1] F-3-35 3.1.2.6 Removing Protection Materials 0014-8930 1) Remove the tape and other packaging material used to secure the printer. F-3-36 2) Open the upper cover. F-3-37 3) Lift the release lever [1] [A], remove the protective sheet [2] from the platen, and lower the release lever again [B].
Chapter 3 [A] [2] [B] [1] F-3-38 4) Remove the screw and remove the belt stopper [1]. [1] F-3-39 MEMO: Keep the belt stopper, screw, and the hex wrench which have been removed since these are needed when moving the printer to another location later. Neglecting to attach the belt stopper may cause damage to the printer when moving the printer to another location. 5) Lift the ejection guide. F-3-40 6) Attach four eject supports [1] on the back of the ejection guide.
Chapter 3 [1] F-3-41 7) Close the ejection guide and the upper cover. F-3-42 3.1.3 Checking the Images/Operations 3.1.3.1 Checking the Image and Operation Turn on the printer. Load the print heads, ink tanks, and media following the instructions shown on the operation panel. Install the printer driver in the PC, and carry out test printing.
Chapter 4 DISASSEMBLY/REASSEMBLY
Contents Contents 4.1 Service Parts...................................................................................................................................................................4-1 4.1.1 Service parts................................................................................................................................................................................. 4-1 4.2 Disassembly/Reassembly.................................................................................
Chapter 4 4.1 Service Parts 4.1.1 Service parts 0012-6508 The service parts indicated below require careful handling. 1. Keep all packages with the warning not to turn over. Pay careful attention to all individually packaged service part (carriage unit, purge unit, ink tank unit, and other parts) boxes marked "This side up" and handle appropriately. F-4-1 2. Feed roller The feed roller is a functionally important part.
Chapter 4 1.
Chapter 4 2.
Chapter 4 4. Ink Tank unit Disassembly Flow
Chapter 4 [1] F-4-7 4.3.3 Units requiring draining of ink 0014-8953 When disassembling the following units of the ink passage, drain the filled ink completely to prevent ink leakage. For how to drain the ink, refer to DISASSEMBLY/REASSEMBLY > Points to Notes on Disassembly and Reassembly > Draining the ink. [1] Carriage unit Refer to DISASSEMBLY/REASSEMBLY > Points to Notes on Disassembly and Reassembly > Carriage unit.
Chapter 4 [1] [3] [2] F-4-9 b) Left circle cover (S)/Right circle cover (S) Removing the left circle cover (S)/right circle cover (S) 1) Remove circle cover (S) [1] by turning it forward to remove the hook [1] F-4-10 Installing left circle cover (S)/right circle cover (S) 1) Install circle cover (S) [1] with its part [2] inserted in part [3] of the right side cover and turn the cover rearward to install.
Chapter 4 [1] [3] [2] F-4-12 d) Operation panel Removing the operation panel 1) To remove the operation panel[1], remove hook [2] with a flathead screwdriver and remove two connectors [3]. [3] [2] [1] F-4-13 e) Upper left cover/upper right cover Removing the upper left cover/upper right cover 1) To remove upper left/upper right cover [1], remove left/ right circle cover (L), left/ right circle cover (S) and left/ right side covers.
Chapter 4 [1] [2] F-4-14 f) Right front cover Removing the right front cover 1) To remove right front cover [1], remove right circle cover (L), right circle cover (S), right side covers, upper right cover the operation panel. 2) Remove two screws [2]. [2] [1] F-4-15 g) Rear cover, right/ rear cover, left Removing the rear cover, right/ rear cover, left 1) To remove rear cover right [1], remove four screws [2]. 2) To remove rear cover, left [3], remove the rear cover right and two screws [4].
Chapter 4 [5] [1] [3] [6] [4] [2] F-4-17 i) Left/ right ink tank cover units Removing the left/ right ink tank cover units 1) To remove left/ right ink tank cover unit [1] , remove three screws [2], open tank cover [3] and remove two hooks [4].
Chapter 4 [3] [4] [5] [2] [1] F-4-19 The ink tank units will lock themselves when they are opened to the maximum allowable angle. Be sure to open the ink tank unit to their maximum allowable angle to prevent them from turning over.
Chapter 4 [1] [2] [2] [1] [2] F-4-22 m) Release lever Removing the release lever 1) To remove release lever [1], remove the purge unit and then remove the release lever. To do so, keep pinch roller [2] pressurized to ease to work of phase alignment during gear installation. Reinstalling the release lever 1) To install the release lever, align the gear of the release lever with mark [3] (phase) in the receiving gear. [2] [3] [1] F-4-23 4.3.
Chapter 4 [3] [2] [1] [2] [2] [4] F-4-24 b) Action to take after replacing the feed roller HP sensor, feed roller encoder and feed roller This printer as shipped has the feed roller eccentricity (that is, variations in the rate of paper feed from rotation to rotation) corrected for enhanced media feed accuracy. When the feed roller HP sensor or feed roller encoder and feed roller pertaining to the correction of eccentricity variations has been replaced, therefore, they should require adjustment.
Chapter 4 4) Release the ink tube from the guide, detach four link levers [1] from the printhead fixer lever, than remove two joint bases [2]. [1] [2] F-4-26 5) Remove two screws [1] and ink tube cover [2]. [1] [2] F-4-27 6) Detach joints [1] of the ink tube. [1] F-4-28 7) Remove four screws [1] and open carriage PCB cover [2]. [1] [2] F-4-29 8) Disconnect five flexible cables from the carriage relay PCB.
Chapter 4 Never peel off tape [1] that fixes the ink tube when detaching the joints of the ink tube on the upper part of the carriage or when removing the joint base from the carriage. [1] F-4-30 10) Twist off belt fixer knob [1] to loosen the belt, and remove spring [2], guide [3] and pulley[4]. [3] [2] [1] [4] F-4-31 11) Release carriage belt from the pulley of the carriage motor. 12) Remove two screws [1] and pulley base [2].
Chapter 4 [5] [2] [3] [1] [4] [6] [6] [7] F-4-32 15) Remove the cutter unit, and lay the caterpillar of the ink tube unit on its side, and then remove the carriage from the right side of the printer. - To remove the carriage unit, pull it out of position keeping the carriage unit level with care not to harm the linear scale. Flaws on the linear scale could result in malfunctioning.
Chapter 4 When either carriage unit or multi sensor has been replaced, be sure to replace the multi sensor reference plate as well. d) Action to take after replacing the carriage unit and the multi sensor Because the distance between the multi sensor (in the carriage unit) and the nozzles (in each printhead) is varied from one unit to another, the printer has its optical axis corrected and paper gap adjustment sensor gain and calibration adjusted prior to shipment.
Chapter 4 F-4-37 F-4-38 4.3.8 Feeder unit 0014-8972 a) Handling the feed roller The feed roller is a functionally important part. Therefore, be sure to note the following points when handling the roller. - Do not hold the roller with one hand or warp its shape. - Do not touch the roller surface (coated surface). - Do not allow the roller to get scratched or marked. - Hold the roller at two points; location D and one of the locations A, B, or C as shown in the figure below.
Chapter 4 [2] [3] [1] F-4-40 2) Remove connector [1] and three screws [2] and then remove purge unit [3]. [1] [2] [3] F-4-41 4.3.10 Ink tank unit a) Removing ink tank units 1) Drain the ink. See Disassembly/Reassembly > Points to Note on Disassembly/Reassembly >Draining the ink. 2) Detach the joint between the ink tube unit and ink tank unit [1]. 3) Remove four screws [2] and five connectors [3] and then remove the ink tank unit.
Chapter 4 [3] [2] [3] [2] [1] [3] [2] F-4-42 After detaching the joint between the ink tube unit and the ink tube of the ink tank unit, the joint might become easy to come off by the ink that has adhered to it. In that case, please wash the joint by alcohol and remove the adhering ink. F-4-43 b) Reinstalling ink tank units The left and right ink tank units are installed to different positions at waste ink tray [1]. Install the right ink tank unit at screw position [2].
Chapter 4 [3] [2] [1] [3] F-4-44 c) Removing the valve motor unit 1) To remove the valve motor unit, remove the ink tank cover unit. 2) Remove three screws [1], two connectors [2] and bearing [3], and then remove valve motor unit [4].
Chapter 4 [2] [1] [1] [4] [3] F-4-45 4.3.11 Linear encoder 0014-8985 a) Removing the linear encoder 1) Move the carriage to above the platen. 2) Remove two screws [1] and upper rear stay [2]. [1] [2] [1] F-4-46 3) Remove two screws [1] and linear encoder [2].
Chapter 4 [1] [2] F-4-47 4.3.12 Head management sensor a) Removing the head management sensor 1) To remove head management sensor [1], remove screw [2] and disconnect connector [3]. 0014-8988 [1] [2] [3] F-4-48 b) Action to take after replacing the head management sensor Because the distance between the head management sensor and the carriage unit is varied from one unit to another, the printer has its optical axis corrected to adjust the non-discharging nozzle detection position prior to shipment.
Chapter 4 2) Replace the maintenance cartridge relay PCB. 3) Reconnect the power plug and turn on the power while pressing the [Paper Source] and [Information] keys. (Start the printer in PCB replacement mode.) 4) Release the key, but not before making sure that "Initializing" appears on the display. (The message lamp lights when printer enters PCB replacement mode.) 5) Wait until "REPLACE MODE" appears on the display. 6) Select MC BOARD and press the [OK] key.
Chapter 4 [1] F-4-50 - If the printhead fixer lever is released with the ink supply valve to an ink tube open while the tube is filled with an ink, the ink in the tube could flow backward to the ink tank unit, leaking through the hollow needle in the ink tank.
Chapter 4 [1] F-4-51 4.4 Applying the Grease 4.4.1 Applying the Grease 0014-9023 Apply the grease at the location shown below. Smear the grease lightly and evenly with a flat brush. Don't apply the grease to locations other than those designated. Unwanted grease may cause poor print quality, take particular care that grease does not get onto the wiper, cap, or the linear scale. T-4-1 No.
Chapter 4 [3] [1] [2] F-4-53 4. Pinch roller release cam [1] three points x 10 parts [1] F-4-54 5.
Chapter 4 [1] [2] [4] [3] F-4-55 4.5 Adjustment and Setup Items 4.5.1 Action to take after replacing the feed roller HP sensor, feed roller encoder, or feed roller 0012-6594 Action to take after replacing the feed roller HP sensor, feed roller encoder or feed roller Feed roller eccentricity is factory-adjusted (correction of variation in the paper feed amount per rotation). It is necessary to adjust feed roller eccentricity after replacing the feed roller HP sensor, feed roller encoder or feed roller.
Chapter 5 MAINTENANCE
Contents Contents 5.1 Periodic Replacement Parts ...........................................................................................................................................5-1 5.1.1 Periodic replacement parts ........................................................................................................................................................... 5-1 5.2 Consumable Parts.........................................................................................................
Chapter 5 5.1 Periodic Replacement Parts 5.1.1 Periodic replacement parts 0012-6595 T-5-1 Level Periodic Replacement part User None Service Personnel None 5.2 Consumable Parts 5.2.
Chapter 6 TROUBLESHOOTING
Contents Contents 6.1 Troubleshooting .............................................................................................................................................................6-1 6.1.1 Outline.......................................................................................................................................................................................... 6-1 6.1.1.1 Outline of Troubleshooting .........................................................................
Contents 6.1.3.31 03130031-2F16 Mist fan error...................................................................................................................................................................... 6-9 6.1.3.32 03130031-2F17 Suction fan error................................................................................................................................................................. 6-9 6.1.3.33 03030000-2E21 IEEE1394 Error...................................................
Chapter 6 6.1 Troubleshooting 6.1.1 Outline 6.1.1.1 Outline of Troubleshooting 1. Outline Troubles subject to troubleshooting are classified into those shown on the display (warning, error, and service call) and those not shown on the display. The code of warning and error is shown by combining alphanumeric characters of eight digits and four digits. The code of service call error is shown by the initial character of "E" and combining alphanumeric characters of three digits and four digits.
Chapter 6 1) Check the operation method Make sure to have the ink tank cover closed 2) Visual check If the ink tank cover is damaged or deformed, replace it. 3) Replace the ink tank unit. 4) Replace the main controller PCB. 6.1.2.6 End of paper feed. Cannot feed paper more. In the manual feed mode, the main controller detected that the roll media had been fed by the maximum amount.
Chapter 6 6.1.2.11 Parts replacement time has passed. Call for service. The consumable parts need to be replaced. 0014-9215 Consumable parts, main controller PCB 1) Consumable parts Check [SERVICE MODE] > [COUNTER] > [PARTS CNT.] If there is a COUNTER showing "W2" status (over 100% of the use rate), replace the consumable parts corresponded to the COUNTER.
Chapter 6 During printing, ink tank cover switch has detected the open state of the ink tank. Operation method, ink tank cover, ink tank cover switch, main controller PCB 1) Operation check Close the ink tank cover surely. 2) Replace the ink tank cover unit. 3) Replace the main controller unit. 6.1.3.5 03031000-2E11 Carriage cover sensor error The carriage cover sensor detected that the carriage cover was opened with the upper cover locked.
Chapter 6 6) Replace the main controller PCB. 6.1.3.9 03010000-2E1F/03060000-2E14/03060A00-2E00/03061000-2E15/03063000-2E08/03860002-2E02/03860002-2E0A/ 03860002-2E0C Path mismatch error The size of the media used to print the adjustment pattern was smaller than the specified one. The media size specified using the printer driver was different from the size of the actually loaded media. No roll media was loaded when data was received with roll media specified as a media type.
Chapter 6 6.1.3.14 03861001-2405/03861001-2406 Borderless printing error The position where the media is loaded is not suitable for borderless printing. The received data is not suitable for borderless printing. 0013-7156 Operation method, media, multi sensor, main controller PCB 1) Check the operation method and retry printing. 2) Media check Check the loaded media. If it is abnormal, retry to load the media. 3) Multi sensor Check for normal operation.
Chapter 6 Ink tank, ink tank unit, or main controller PCB 1) Replace the ink tank. 2) Replace the ink tank unit. 3) Replace the main controller PCB. 6.1.3.20 03810204-2580/03810201-2581/03810202-2582/03810203-2583/03810212-2584/03810213-2585/03810206-2586/ 03810205-2588/03810215-2589/03810207-258A/03810209-258B/03810208-258C Ink low error (occures when cleaning B is executed) Cleaning B was executed when the levels of remaining ink was level one.
Chapter 6 6.1.3.24 03800501-280D/03800502-280E Defective printhead nozzle Many non-discharging nozzles were detected on printhead R. Many non-discharging nozzles were detected on printhead L. 0013-7178 Printhead, head management sensor, or main controller PCB 1) Clean the printhead. 2) Replace the printhead. 3) Replace the head management sensor. 4) Replace the main controller PCB. 6.1.3.
Chapter 6 Multi sensor reference plate, multi sensor, head relay PCB, carriage relay PCB or main controller PCB 1) Replace the multi sensor reference plate. 2) Cable continuity check If continuity of the cable between the multi sensor and the head relay PCB is abnormal, replace the cable. 3) Replace the multi sensor. 4) Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal, replace the cable.
Chapter 6 6.1.3.34 03130031-2F25 Carriage home position error The carriage home position could not be detected within the specified time. 0013-6976 Sensor flag, carriage HP sensor, linear scale, linear encoder, carriage relay PCB, or main controller PCB 1) Visual check Remove foreign substances from the sensor flag, carriage HP sensor, linear scale, and linear encoder if any. 2) Replace the carriage HP sensor. 3) Replace the linear scale.
Chapter 6 1) Visual check Remove foreign substances from the motor, gear, and sensor of the valve open/close mechanism if any. 2) Replace the ink supply drive unit. 3) Replace the main controller PCB. 6.1.3.40 03130031-2F2E Roll media feeding error The media sensor could not detect the media within the specified time.
Chapter 6 Check for normal operation. If the operation is abnormal, replace it. 3) Replace the main controller PCB 6.1.4 Troubleshooting When Service Call Errors Occur 6.1.4.1 E141-4046 Recovery system's count error The machine detected that the rotation count of the purge unit reached the specified value. 0013-7243 Purge unit or main controller PCB 1) Replace the purge unit.
Chapter 6 The RTC of the main controller is not found. The battery capacity is low. Lithium battery or main controller 1) Start up the printer in the service mode, and then turn off the power. 2) Replace the lithium battery. 3) Replace the main controller 6.2 Location of Connectors and Pin Arrangement 6.2.
Chapter 6 J1101 Pin Number Signal name IN/OUT Function 30 IDSEL OUT Inisharaization device select signal 31 GND - GND 32 GND - GND 33 AD23 IN/OUT Address and data signal 34 AD22 IN/OUT Address and data signal 35 AD21 IN/OUT Address and data signal 36 AD20 IN/OUT Address and data signal 37 GND - GND 38 AD19 IN/OUT Address and data signal 39 AD18 IN/OUT Address and data signal 40 AD17 IN/OUT Address and data signal 41 AD16 IN/OUT Address and data signal 42
Chapter 6 J1801 Pin Number Signal name IN/OUT Function 3 RGV20(+5V) IN Power suppry(+5V) 4 GND - GND 5 GND - GND 6 GND - GND 7 VM IN Power suppry(+32V) 8 VM IN Power suppry(+32V) 9 VMGND - GND 10 VMGND - GND 11 VM_ENB OUT VM enable signal 12 AFCONT OUT Normal/Power saving switch signal T-6-4 J2402 Pin Number Signal name IN/OUT Function 1 INKBENM2_AM OUT Left valve motor drive signal AM 2 INKBENM2_AP OUT Left valve motor drive signal AP 3 SNS3V OUT P
Chapter 6 J2502 Pin Number Signal name IN/OUT 9 GND - Function GND 10 /INKBEN_CAM_R IN Right agtation cam sensor output signal T-6-7 J2601 Pin Number Signal name IN/OUT Function 1 POWER_ON IN Power switch signal 2 GND - GND 3 RGV20(+5V) OUT Power supply(+5V) 4 BUZZER OUT Buzzer control signal 5 PDO OUT Panel IC control signal 6 +3.3V OUT Power supply(+3.
Chapter 6 T-6-11 J3001 Pin Number Signal name IN/OUT Function 1 RGV16(VM) OUT Power supply(+32v) 2 - - - 3 - - - 4 RGV18(VM_CR) IN Upper cover lock switch output signal T-6-12 Pin Number Signal name IN/OUT Function 1 TH IN Thermister output signal 2 GND - GND 3 Vout IN Humidity sensor output signal 4 +5V OUT Power supply(+5v) T-6-13 J3002 J3003 Pin Number Signal name IN/OUT 1 /MAKITORI_UNIT IN Function Media take up paper detection sensor 2 /MAKITORI_LOCK_SENS
Chapter 6 J3201 Pin Number Signal name IN/OUT Function 16 OUT_INK_DETECT5 IN Ink detection sensor output signal 5 17 N.C. - N.C. T-6-16 J3202 Pin Number Signal name IN/OUT Function 1 TANK_CLK OUT Ink tank clock signal 2 GND - GND 3 OUT_TANK_DAT8 IN/OUT Ink tank data signal 8 4 TANK_+3.3V OUT Power supply(+3.
Chapter 6 T-6-19 J3501 Pin Number Signal name IN/OUT Function 1 GND - GND 2 GND - GND 3 VH_MONI3 IN VH controll signal 3 4 GND - GND 5 GND - GND 6 H0-D-DATA-7-OD_B OUT Odd head(R) data signal 7(D) 7 GND - GND 8 H0-E-HE-8_B OUT Head(R) heat enable signal 8(E) 9 GND - GND 10 H0-E-DATA-8-OD_B OUT Odd head(R) data signal 8(E) 11 GND - GND 12 H0-F-DATA-10-OD_B OUT Odd head(R) data signal 10(F) 13 GND - GND 14 H0-E-DATA-9-OD_B OUT Odd head(R) data signal
Chapter 6 J3502 Pin Number Signal name IN/OUT Function 12 H0-D-HE-6_B OUT Head(R) heat enable signal 6(D) 13 GND - GND 14 H0-C-HE-5_B OUT Head(R) heat enable signal 5(C) 15 GND - GND 16 H0-C-DATA-5-OD_B OUT Odd head(R) data signal 5(C) 17 GND - GND 18 H0-DSOUT2 OUT Head(R) temperature output signal 2 19 GND - GND 20 H0-DSOUT1 OUT Head(R) temperature output signal 1 21 GND - GND 22 H0-DLD_LICC2 OUT Head(R) analogue switch latch signal 23 H0-DATA_LICC2 OUT He
Chapter 6 J3601 Pin Number Signal name IN/OUT Function 23 GND - GND 24 H1-F-DATA-11-EV_B OUT Even head(R) data signal 11(F) 25 GND - GND 26 H1-F-DATA-10-EV_B OUT Even head(R) data signal 10(F) 27 GND - GND 28 H1-E-HE-9_B OUT Head(R) heat enable signal 9(E) 29 GND - GND 30 H1-E-DATA-9-EV_B OUT Even head(R) data signal 9(E) 31 GND - GND 32 VH_DIS OUT VH selection signal 33 H1-DASLK_LICC2 OUT Head(R) analogue switch clock signal 34 H1-DLD_LICC2 OUT Head(R) ana
Chapter 6 J3602 Pin Number Signal name IN/OUT Function 34 H1-B-DATA-3-EV_B OUT Even head(L) data signal 3(B) 35 GND - GND 36 H1-B-DATA-2-EV_B OUT Even head(L) data signal 2(B) 37 GND - GND 38 H1-A-DATA-1-EV_B OUT Even head(L) data signal 1(A) 39 GND - GND 40 H1-A-HE-1_B OUT Head(L) heat enable signal 1(A) 41 GND - GND 42 H1-A-DATA-0-EV_B OUT Even head(L) data signal 0(A) 43 GND - GND 44 H1-A-HE-0_B OUT Head(L) heat enable signal 0(A) 45 GND - GND 46 H1-A-
Chapter 6 J102 Pin Number Signal name IN/OUT 3 /H1-C-HE-4_B IN Function Head(L) heat enable signal 4(C) 4 GND - GND 5 H1-B-DATA-3-OD_B IN Odd head(L) data signal 1(B) 6 GND - GND 7 H1-B-DATA-2-OD_B IN Odd head(L) data signal 2(B) 8 GND - GND 9 PWLED4_ON IN multi sensor LED4 drive control 10 MLT_SENS_2IN OUT multi sensor signal 2 11 MLT_SENS_1IN OUT multi sensor signal 1 12 /H3V_ON IN Power supply 13 PWLED3_ON IN multi sensor LED3 drive control 14 PWLED1_ON IN
Chapter 6 J103 Pin Number Signal name IN/OUT Function 14 GND - GND 15 H1-B-DATA-2-EV_B IN Even head(L) data signal 2(B) 16 GND - GND 17 H1-B-DATA-3-EV_B IN Even head(L) data signal 3(B) 18 GND - GND 19 H1-C-DATA-4-EV_B IN Even head(L) data signal 4(C) 20 GND - GND 21 /H1-B-HE-3_B IN Head(L) heat enable signal 3(B) 22 GND - GND 23 H1-C-DATA-5-EV_B IN Even head(L) data signal 5(C) 24 GND - GND 25 /H1_LT_B IN Head(L) latch signal 26 GND - GND 27 H1_CLKP
Chapter 6 J104 Pin Number Signal name IN/OUT Function 25 /H0-E-HE-9_B IN Head(R) heat enable signal 9(E) 26 GND - GND 27 H0-F-DATA-10-EV_B IN Even head(R) data signal 10(F) 28 GND - GND 29 H0-F-DATA-11-EV_B IN Even head(R) data signal 11(F) 30 GND - GND 31 /H0-F-HE-11_B IN Head(R) heat enable signal 11(F) 32 GND - GND 33 H0-F-DATA-11-OD_B IN Odd head(R) data signal 11(F) 34 GND - GND 35 /H0-F-HE-10_B IN Head(R) heat enable signal 10(F) 36 GND - GND 37 H0-
Chapter 6 J105 Pin Number Signal name IN/OUT 36 GND - Function GND 37 /H0-C-HE-5_B IN Head(R) heat enable signal 5(C) 38 GND - GND 39 /H0-D-HE-6_B IN Head(R) heat enable signal 6(D) 40 GND - GND 41 H0-D-DATA-6-OD_B IN Odd head(R) data signal 6(D) 42 GND - GND 43 H0-D-DATA-6-EV_B IN Even head(R) data signal 6(D) 44 GND - GND 45 H0-D-DATA-7-EV_B IN Even head(R) data signal 7(D) 46 GND - GND 47 /H0-D-HE-7_B IN Head(R) heat enable signal 7(D) 48 GND - GND 4
Chapter 6 J702 Pin Number Signal name IN/OUT Function 5 GND - GND 6 /H1-B-HE-3 OUT Head(L) heat enable signal 3(B) 7 GND - GND 8 H1-C-DATA-4-EV OUT Even head(L) data signal 4(C) 9 GND - GND 10 H1-C-DATA-5-EV OUT Even head(L) data signal 5(C) 11 GND - GND 12 /H1-C-HE-5 OUT Head(L) heat enable signal 5(C) 13 GND - GND 14 H1-C-DATA-5-OD OUT Odd head(L) data signal 5(C) 15 GND - GND 16 H1-D-DATA-7-OD OUT Odd head(L) data signal 7(D) 17 GND - GND 18 H1-D-D
Chapter 6 J703 Pin Number Signal name IN/OUT 16 H1-B-HE-2 OUT Function Head(L) heat enable signal 2(B) 17 GND - GND 18 H1-A-DATA-1-OD OUT Odd head(L) data signal 1(A) 19 GND - GND 20 H1-A-DATA-0-OD OUT Odd head(L) data signal 0(A) 21 GND - GND 22 H1-A-HE-0 OUT Head(L) heat enable signal 0(A) 23 GND - GND 24 H1-A-DATA-0-EV OUT Even head(L) data signal 0(A) 25 GND - GND 26 H1-A-DATA-1-EV OUT Even head(L) data signal 1(A) 27 GND - GND 28 H1-A-HE-1 OUT Head(
Chapter 6 T-6-34 J802 Pin Number Signal name IN/OUT Function 1 GND - GND 2 H0-B-DATA-2-EV OUT Even head(R) data signal 2(B) 3 GND - GND 4 H0-B-DATA-3-EV OUT Even head(R) data signal 3(B) 5 GND - GND 6 H0-B-HE-3 OUT Head(R) heat enable signal 3(B) 7 GND - GND 8 H0-C-DATA-4-EV OUT Even head(R) data signal 4(C) 9 GND - GND 10 H0-C-DATA-5-EV OUT Even head(R) data signal 5(C) 11 GND - GND 12 H0-C-HE-5 OUT Head(R) heat enable signal 5(C) 13 GND - GND 14 H0-
Chapter 6 J803 Pin Number Signal name IN/OUT Function 12 H0-DASH LICC2 OUT Head analogue switch A/D trigger signal 13 GND - GND 14 H0-DLD_LICC2 OUT Head(R) analogue switch latch signal 15 GND - GND 16 H0-DATA_LICC2 OUT Head(R) analogue switch data signal 17 GND - GND 18 H0-DASLK_LICC2 OUT Head(R) analogue switch clock signal 19 GND - GND 20 H0-DSOUT1 IN Head(R) temperature output signal 1 21 GND - GND 22 H0-DSOUT2 IN Head(R) temperature output signal 2 23 GND
Chapter 6 J101 Pin Number Signal name IN/OUT Function 12 GND - GND 13 GND - GND 14 GND - GND 15 GND - GND 16 GND - GND 17 GND - GND 18 VH1 IN Power supply 19 VH1 IN Power supply 20 VH1 IN Power supply 21 VH1 IN Power supply 22 VH1 IN Power supply 23 VH1 IN Power supply 24 VH1_FB IN VH1 feed back voltage 25 H3V IN Power supply T-6-37 J102 Pin Number Siganal name IN/OUT 1 H1-E-HE-8 IN Function Head(L) heat enable signal 8(E) 2 GND - GND 3
Chapter 6 J102 Pin Number Siganal name IN/OUT Function 48 GND - GND 49 GND - GND 50 GND - GND T-6-38 J103 Pin Number Signal name IN/OUT 1 H-DASH_LICC2 IN Function Head analogue switch A/D trigger signal 2 GND - GND 3 H1-DASLK_LICC2 IN Head(L) analogue switch clock signal 4 GND - GND 5 H1-DATA_LICC2 IN Head(L) analogue switch data signal 6 GND - GND 7 H1-DLD_LICC2 IN Head(L) analogue switch latch signal 8 VH2 - GND 9 H1-DSOUT2 OUT Head(L) temperature outp
Chapter 6 J201 Pin Number Signal name IN/OUT Function 6 VH4 IN Power supply 7 VH4 IN Power supply 8 VH2 IN Power supply 9 VH4 IN Power supply 10 GND - GND 11 GND - GND 12 GND - GND 13 GND - GND 14 GND - GND 15 GND - GND 16 GND - GND 17 VH3 IN Power supply 18 VH3 IN Power supply 19 VH3 IN Power supply 20 VH3 IN Power supply 21 VH3 IN Power supply 22 VH3 IN Power supply 23 VH3_FB IN VH3 feed back voltage 24 GND - GND 25 GND - G
Chapter 6 J202 Pin Number Signal name IN/OUT Function 42 GND - GND 43 H0-C-DATA-4-EV IN Even head(R) data signal 4(C) 44 GND - GND 45 H0-B-HE-3 IN Head(R) heat enable signal 3(B) 46 GND - GND 47 H0-B-DATA-3-EV IN Even head(R) data signal 3(B) 48 GND - GND 49 H0-B-DATA-2-EV IN Even head(R) data signal 2(B) 50 GND - GND T-6-41 J203 6-34 Pin Number Signal name IN/OUT Function 1 LIFT_CAM_IN OUT Lift cam sensor output signal 2 GND - GND 3 H0_CLK IN Head(R)
Chapter 6 T-6-42 J501 Pin Number Signal name IN/OUT Function 1 PWLED1 OUT Multi sensor LED1 drive signal 2 PWLED2 OUT Multi sensor LED2 drive signal 3 PWLED3 OUT Multi sensor LED3 drive signal 4 PWLED4 OUT Multi sensor LED4 drive signal 5 GND - GND 6 MLT_SNS_1IN IN Multi sensor signal 1 7 MLT_SNS_2IN IN Multi sensor signal 2 8 VH2 OUT Power supply T-6-43 Pin Number Signal name IN/OUT Function 1 SNS5V_0 OUT Power supply(+5V) 2 GND - GND 3 LIFT_CAM_IN IN Lift
Chapter 6 J601 Pin Number Signal name IN/OUT 47 H1-C-DATA-5-EV OUT Function Even head(L) data signal 5(C) 48 H1-B-DIA1 IN Head(L) DI sensor signal 1(B) 49 H1-A-HE-0 OUT Head(L) heat enable signal 0(A) 50 H1-B-DATA-2-OD OUT Odd head(R) data signal 2(B) 51 H1-B-DATA-3-OD OUT Odd head(R) data signal 3(B) 52 H1-C-DATA-4-OD OUT Odd head(R) data signal 4(C) 53 GND - GND 54 GND - GND 55 GND - GND 56 H1-F-DATA-11-OD OUT Odd head(R) data signal 11(F) 57 H1-E-DATA-9-EV OUT
Chapter 6 J602 Pin Number Signal name IN/OUT Function 30 H0-F-DIA2 IN Head(R) DI sensor signal 2(E) 31 H0-E-HE-9 OUT Head(R) heat enable signal 9(E) 32 H0-D-DATA-7-EV OUT Even head(R) data signal 7(D) 33 H0-D-HE-6 OUT Head(R) heat enable signal 6(D) 34 H0-C-DATA-5-OD OUT Odd head(R) data signal 5(C) 35 H0-C-DATA-4-EV OUT Even head(R) data signal 4(C) 36 H0-A-DATA-1-EV OUT Even head(R) data signal 1(A) 37 H0-A-DIA2 IN Head(R) DI sensor signal 2(A) 38 H0-B-DIA2 IN Head(R
Chapter 6 USB, IEEE1394, network 2. L Printer Service Tool Procedure 1) Start L Printer Service Tool. 2) Place the printer in the online mode. 3) Specify the firmware file(jdl) and then transfer it. 4) The data shown on the LCD on the operation panel changes and the firmware is updated automatically. 5) When firmware update is completed, the printer will start again. File transfer route: USB, IEEE1394, network (directly connected using a cross cable) 6.4 Service Tools 6.4.
Chapter 7 SERVICE MODE
Contents Contents 7.1 Service Mode .................................................................................................................................................................7-1 7.1.1 Service Mode ............................................................................................................................................................................... 7-1 7.1.2 Map of the Service mode ..................................................................................
Chapter 7 7.1 Service Mode 7.1.1 Service Mode 0013-9799 a. How to enter the Service mode Enter the Service mode following the procedure below. 1) Turn off the printer. 2) Turn on the printer while holding down the [Paper Source]key and [Information]key. 3) "S" will be displayed in the upper right corner of the display showing the firmware version of the printer. 4) After display of "Online", pressing the [Menu] key displays the SERVICE MODE top menu and the MESSAGE LED flashes.
Chapter 7 DISPLAY ADJUST PRINT PATTERN NOZZLE 1 OPTICAL AXIS LF TUNING SENSOR CHECK (Not use) HEAD ADJ. AUTO HEAD ADJ ROUGH MANUAL HEAD ADJ DETAIL BASIC ADJ. SETTING A-1 A-x A F F-1 SAVE SETTINGS YES NO RESET SETTINGS YES NO NOZZLE CHK POS. YES NO GAP CALIB. YES NO SENSR. CALIB. A3 (Not use) YES NO SENSR. CALIB.
Chapter 7 (REPLACE) COUNTER PRINTER LIFE TTL LIFE ROLL LIFE CUTSHEET LIFE A (LIFE B, C, D, E) LIFE F POWER ON W-INK CUTTER WIPE CARRIAGE PRINT DRIVE CR COUNT CR DIST. PRINT COUNT PURGE CLN-A-1 (CLN-A-2, 3, 6, 10, 11, 15, 16, 17) CLN-A-TTL CLN-M-1 (CLN-M-4, 5, 6) CLN-M-TTL CLEAR CLR-INK CONSUME CLR-CUTTER EXC. CLR-MTC EXC. CLR-HEAD R EXC. CLR-HEAD L EXC. CLR-UNIT A EXC. (CLR-UNIT D, H, K, M, P) CLR-UNIT V EXC. CLR-FACTORY CNT. EXCHANGE CUTTER EXC. MTC EXC. HEAD R EXC. HEAD L EXC. BOARD EXC. UNIT A EXC.
Chapter 7 (COUNTER) INK-USE1 INK-USE1 (BK) INK-USE1 (MBK) INK-USE1 (C) INK-USE1 (M) INK-USE1 (Y) INK-USE1 (PC) INK-USE1 (PM) INK-USE1 (GY) INK-USE1 (PGY) INK-USE1 (R) INK-USE1 (G) INK-USE1 (B) INK-USE1 (TTL) N-INK-USE1 (BK) N-INK-USE1 (MBK) N-INK-USE1 (C) N-INK-USE1 (M) N-INK-USE1 (Y) N-INK-USE1 (PC) N-INK-USE1 (PM) N-INK-USE1 (GY) N-INK-USE1 (PGY) N-INK-USE1 (R) N-INK-USE1 (G) N-INK-USE1 (B) N-INK-USE1 (TTL) INK-USE2 INK-USE2 (BK) INK-USE2 (MBK) INK-USE2 (C) INK-USE2 (M) INK-USE2 (Y) INK-USE2 (PC) INK-US
Chapter 7 (COUNTER) HEAD DOT CNT. 1 BK MBK C M Y PC PM GY PGY R G B TTL HEAD DOT CNT. 2 BK MBK C M Y PC PM GY PGY R G B TTL PARTS CNT.
Chapter 7 (COUNTER) SETTING Pth ON OFF RTC DATE TIME INITIALIZE WARNING ERROR ADJUST W-INK CARRIAGE PURGE INK-USE CNT CUTTER-CHG CNT W-INK-CHG CNT HEAD-CHG CNT PARTS-CHG CNT PARTS A PARTS D PARTS H1 PARTS K1 PARTS M1 PARTS P1 PARTS V1 PARTS COUNTER PARTS A PARTS D PARTS H1 PARTS K1 PARTS M1 PARTS P1 PARTS V1 F-7-6 7.1.3 Details for Service mode 0015-1986 This section provides details of the Service mode menus. a) DISPLAY Displays and prints the printer information.
Chapter 7 Display Description Unit C Number of days passed since the C ink tank was installed Day(s) M Number of days passed since the M ink tank was installed Day(s) Y Number of days passed since the Y ink tank was installed Day(s) PC Number of days passed since the PC ink tank was installed Day(s) PM Number of days passed since the PM ink tank was installed Day(s) GY Number of days passed since the GY ink tank was installed Day(s) PGY Number of days passed since the PGY ink tank was
Chapter 7 T-7-6 Display Description LIFE TTL Cumulative number of printed media (equivalent of A4) Unit sheets LIFE ROLL Cumulative number of printed roll media (equivalent of A4) sheets LIFE CUTSHEET Cumulative number of printed cut sheets (equivalent to A4) sheets LIFE A-F Cumulative number of printed media for environments A to F sheets POWER ON Cumulative power-on time (excluding the sleep time) Hours W-INK Remaining capacity of the maintenance cartridge % CUTTER Number of cutting o
Chapter 7 Display Description Unit UNIT H EXC. Unit H(purge unit) replacement count (Count of executing [INITIALIZE] > [PARTS COUNTER] > [PARTS H]) Times UNIT K EXC. Unit K(head management sensor) replacement count (Count of executing [INITIALIZE] > [PARTS COUNTER] > [PARTS K]) Times UNIT M EXC. Unit M(carriage motor) replacement count (Count of executing [INITIALIZE] > [PARTS COUNTER] > [PARTS M]) Times UNIT P EXC.
Chapter 7 Display Description Unit CUT SHEET Cumulative print area of cut sheet (inch) Sq.f 12) MEDIASIZE1 ROLL: Counters related to roll media printing T-7-17 Display Description Unit P-SQ 44-60 Cumulative print area of paper equal to or larger than 44 inches but less than 60 inches (physical size) m2/Sq.f P-SQ 36-44 Cumulative print area of paper equal to or larger than 36 inches but less than 44 inches (physical size) m2/Sq.
Chapter 7 T-7-22 Display Description Unit XX XX: Ink color Cumulative dot counts of each colors (x 1,000,000) dots TTL Total cumulative dot counts of each colors (x 1,000,000) dots 18) PARTS CNT. : Counter related to consumable parts T-7-23 Display Description Unit COUNTER x x: A to V (For detail, refer to "Maintenance and Inspection" > "Consumable Parts") Day(s) Display the status and the days passed since the counter resetting.
Chapter 7 Display PARTS COUNTER Description PARTS xx xx: A to V1 (For details, refer to "Maintenance and Inspection" > "Consumable Parts") Initialize the counter amount of the consumable parts. (Clear [COUNTER] > [PARTS CNT.] > [COUNTER x]) * After replacing the consumable part, be sure to execute this menu. 7.2 Special Mode 7.2.1 Special Modes for Servicing This printer supports the following special modes in addition to the service mode: - PCB replacement mode - Download mode 0013-9804 1.
Chapter 8 ERROR CODE
Contents Contents 8.1 Outline............................................................................................................................................................................8-1 8.1.1 Outline.......................................................................................................................................................................................... 8-1 8.2 Warning Table....................................................................................
Chapter 8 8.1 Outline 8.1.1 Outline 0014-9474 The printer indicates errors using the display and LEDs. If an error occurs during printing, the printer status is also displayed on the status monitor of the printer driver. The following three types of errors are displayed on the display: - Warning Status where the print operation can be continued without remedying the cause of the problem. This can, however, adversely affect the printing results.
Chapter 8 Code Display massage Status 01810309-140B Ink tank is empty. Replace the ink tank. B ink tank is empty 01810308-140C Ink tank is empty. Replace the ink tank. G ink tank is empty 01810104-1410 No ink tank loaded. Check ink tank. BK ink tank is not loaded (when printing) 01810101-1411 No ink tank loaded. Check ink tank. Y ink tank is not loaded (when printing) 01810102-1412 No ink tank loaded. Check ink tank.
Chapter 8 Code Status 03031000-2F38 Upper cover abnormaly open 03031000-2F39 Carriage cover abnormaly open 03031101-2E10 Ink tank cover error 03060000-2E14 Media size mismatch 03060000-2E16 Media type mismatch 03060000-2E20 Media type mismatch when printing adjusting patternes 03060100-2E02 No cut sheet loaded when cut sheet is required 03060A00-2E08 Media width mismatch 03060A00-2E00 Roll media was not loaded even though the received data indicated roll media.
Chapter 8 8-4 Code Status 03810202-2582 Remaining ink low (M) 03810203-2583 Remaining ink low (C) 03810212-2584 Remaining ink low (PM) 03810213-2585 Remaining ink low (PC) 03810206-2586 Remaining ink low (MBK) 03810205-2588 Remaining ink low (GY) 03810215-2589 Remaining ink low (PGY) 03810207-258A Remaining ink low (R) 03810209-258B Remaining ink low (B) 03810208-258C Remaining ink low (G) 03810204-2590 Remaining ink low (BK) 03810201-2591 Remaining ink low (Y) 03810202-2592 Rem
Chapter 8 Code Status 03830315-2569 Ink tank EEPROM error (PGY) 03830307-256A Ink tank EEPROM error (R) 03830309-256B Ink tank EEPROM error (B) 03830308-256C Ink tank EEPROM error (G) 03830304-2570 Remaining ink low (BK) 03830301-2571 Remaining ink low (Y) 03830302-2572 Remaining ink low (M) 03830303-2573 Remaining ink low (C) 03830312-2574 Remaining ink low (PM) 03830313-2575 Remaining ink low (PC) 03830306-2576 Remaining ink low (MBK) 03830305-2578 Remaining ink low (GY) 03830315
Oct 3 2006
