PIXMA iP1600 SERVICE MANUAL Canon Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which shall be retained for reference purposes by Authorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.
iP2200 / iP1600 / iP1200 SIMPLIFIED SERVICE MANUAL 1. PRODUCT LIST 2. PRODUCT SPECIFICATIONS 3. ERROR DISPLAY 4. SERVICE MODE 5. EXTERNAL VIEW / PARTS LIST (for Asia) 7. SPECIAL NOTES ON SERVICING 8. PRODUCT TECHNICAL INFORMATION APPENDIX 2: iP2200 / iP1600 / iP1200 SERVICE TOOL QY8-13AA-000 Rev. 00 June 30, 2005 Canon Inc.
1. PRODUCT LIST 1-1.
2. PRODUCT SPECIFICATIONS 2-1. Printer Main Unit Specifications Paper feeding method Resolution Printing speed Printing direction Fast mode print duty Print width Interface Supported ink cartridge No.
HS iP2000, iP1600: Approx. 58 dB iP1200: Approx. 56 dB Environmental requirements During operation Temperature: Humidity: Temperature: Humidity: Non-operation 5C to 35C (41F to 95F) 10% to 90%RH (no condensation) 0C to 40C (32F to 104F) 5% to 95%RH (no condensation) Power supply Input voltage / Frequency Power consumption: During printing Stand-by status External dimensions Weight Related standards Electromagnetic radiance, Electrical safety AC 100 to 240 V, 50/60Hz Approx. 10 W Approx.
Ink cartridge Model iP2200 iP1600 iP1200 Standard PG-40 (BK) CL-41 (CL) Standard package Standard package Standard package Usable as an option High capacity PG-50 (BK) CL-51 (CL) Usable as an Usable as an option option Not usable Not usable Not usable Not usable Standard package Standard package Units: pages iP2200 PG-40 1,500 character pattern plain paper / standard mode (BK) ISO JIS-SCID No.
3. ERROR DISPLAY Errors are displayed by the LEDs, and ink low warnings are displayed by the Status Monitor. 3-1. Operator Call Error (Alarm LED Blinking in Orange) Alarm LED Error Corrective action blinking 2 times No paper Set paper, and press the Resume/Cancel button to feed the paper. 3 times Paper jam Remove the jammed paper, and press the Resume/Cancel button. 4 times No ink Replace the ink cartridge(s), or press the Resume/Cancel button to continue printing without replacing the ink cartridge(s).
3-3. Ink Low Warning (Ink low warnings are displayed by the Status Monitor only when the remaining ink level detection is enabled, and no Status Monitor display when disabled.) Note: The Status Monitor display in the table below is for Windows. Warning Display by Status Monitor Ink low warning 1 (approx. 70% of ink remaining) Ink low warning 2 (approx.
4. SERVICE MODE To conduct the following functions, a host computer (Windows 98 / ME / 2000 / XP), printer driver and service tool (QY9-0068) for the iP2200, iP1600, and iP1200 are needed (though the stand-alone print function is available). If an error has occurred in the printer, the service tool cannot be used as it is. To use the service tool, set the printer in the special mode, following the procedures below.
*2 Shipment inspection pattern sample EEPROM contents can be confirmed from the shipment inspection pattern printout (top of the shipment inspection pattern). See APPENDIX 1, SHIPMENT INSPECTION PATTERN 1, for print sample. *3 EEPROM reset / Destination setting a. Install the ink cartridge, and press the Power button to turn on the printer. (The Power LED lights in green.) b. Connect the printer to the computer. Using the iP2200 / iP1600 / iP1200 service tool (QY9-0068), select “USB PORT”.
5. EXTERNAL VIEW / PARTS LIST (for Asia) 5-1. External Parts, Power Supply Unit, Logic Board Ass’y 5-2.
Parts List Key 1 Part Number Rank Q’ty QC1-6119-000 J 1 Description ASF COVER Remark Common parts iP2200 QC1-6092-000 J 1 ASF COVER iP1600, iP1200 QC1-6024-000 J 1 ACCESS COVER (E) iP2200 QC1-6142-000 J 1 ACCESS COVER (J) iP2200 QC1-6093-000 J 1 ACCESS COVER iP1600, iP1200 QC1-6025-000 J 1 FRONT PANEL iP2200 QM2-2139-000 J 1 MAIN COVER UNIT iP2200 QM2-2125-000 J 1 MAIN COVER UNIT iP1600, iP1200 QC1-5005-000 J 1 EMBLEM (E) QC1-5009-000 J 1 EMBLEM (J) 6 Q
6. TROUBLESHOOTING FLOWCHART 6-1. Printer Main Unit Troubleshooting Flowchart (how to confirm printer operation at refurbishment) Power ON Service Call Error? Yes No Open access cover, and install print head Service Call Error? Yes No Connect to computer Shipment inspection pattern printing Correct? Yes < Shipment inspection pattern check items> (See APPENDIX 1, SHIPMENT INSPECTION PATTERN 1.) See 4. SERVICE MODE for printing method. 1. Non-ejection of ink: 2. Top of form: 3. Vertical lines: 4.
6-2. Ink Cartridge Troubleshooting Flowchart (ink cartridge operation confirmation) Connect to computer Nozzle check pattern printing See 4. SERVICE MODE for printing method. Yes Correct? No See 4. SERVICE MODE for cleaning method. Ink cartridge cleaning Nozzle check pattern printing Yes Correct? No Ink cartridge deep cleaning See 4. SERVICE MODE for cleaning method.
7. SPECIAL NOTES ON SERVICING 7-1. Resetting the Main and Platen Waste Ink Counters The counters for the main waste ink absorber and the platen waste ink absorber can be reset separately. At waste ink absorber replacement, using the iP2200 / iP1600 / iP1200 service tool, reset the applicable waste ink counter(s). (When both the main and platen waste ink absorbers are replaced, reset both the main and platen waste ink counters.
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8. PRODUCT TECHNICAL INFORMATION 8-1. FAQ (Problems specific to the iP2200, iP1600, and iP1200, and their corrective actions) No. 1 * A 2 A 3 B 4 5 Function Phenomenon Possible Call / Claim Corrective action Installation Carriage error (Alarm and Power - The LEDs blink alternately in orange Remove the packing material fixing the and green, 2 times (carriage error). carriage. LEDs blink alternately 2 times). Ink cartridge installation error (Alarm LED blinks in orange 5 times.
(8-1. FAQ (Problems specific to the iP1000 and corrective actions) cont’d) No. 7 * B 8 Function Image quality Phenomenon Smearing on printed side.
8-2. Major Functions (1) Paper thickness lever (at the bottom front of the printer) The head-to-paper distance can be adjusted using the paper thickness lever. - The ink cartridge rubs against the paper when the amount of paper curl is large. -> Flatten curled paper (to less than 3 mm). -> In print modes other than borderless printing, conduct printing in the print quality assurance area of the top and bottom edges. (Top margin 38.3 mm, bottom margin 31.
A current ink cartridge is removed from the printer. -> A new ink cartridge is installed. -> The removed ink cartridge is installed again after removing the new ink cartridge. - Due to the specific print pattern, the actual remaining ink level does not match the indicated remaining ink level. This is because a detection error can be large in specific print patterns (such as continuous printing using any one of the CMY colors of ink or continuous solid printing, etc.).
B: Alignment of cyan large nozzles in bi-directional printing C: Alignment of cyan small nozzles in bi-directional printing D: Alignment between cyan large and small nozzles E: Alignment of magenta large nozzles in bi-directional printing F: Alignment of magenta small nozzles in bi-directional printing G: Alignment between magenta large and small nozzles H: Alignment between black even and odd nozzles I: Alignment of black nozzle inclination J: Alignment of black nozzles in bi-directional printing K: Horizo
APPENDIX 1: SHIPMENT INSPECTION PATTERN 1 Check item 1 (Non-ejection of ink): Total area of the sample below Check item 2 (Top of form) EEPROM information print (A) -> See below for details. BK nozzle check pattern C nozzle check pattern 5pl M nozzle check pattern 5pl Y nozzle check pattern 5pl C nozzle check pattern 2pl M nozzle check pattern 2pl Y nozzle check pattern 2pl Check item 3 (Gray area) Check item 4 (Vertical lines) EEPROM information print (B) -> See below for details.
APPENDIX 2: iP2200 / iP1600 / iP1200 SERVICE TOOL Usage: Shipment inspection pattern printing Destination setting in EEPROM EEPROM reset Supported OS: Windows 98 / ME / 2000 / XP (J/E version) : QY9-0068 Distribution method: Provided by SSIS (Download “iP2200 / iP1600 / iP1200 Service Tool” from software download in SSIS.) 1. Unzip iP2200_iP1600_iP1200ServiceTool.zip. (Double-click to unzip the file.) 2.
In CLEAR WASTE INK COUNTER (G), select MAIN or PLATEN. The selected waste ink counter will be reset. MAIN resets the main waste ink counter. PLATEN resets the platen waste ink counter. If both the main and platen waste ink absorbers are replaced, reset both the main and platen waste ink counters. Click EEP-ROM INFORMATION (H). The EEP-ROM INFORMATION dialog box will open to display EEPROM information details.