Installation Procedure iR2020/2016 Series Sep 14 2005
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet.
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accom- panies the symbol , the arrow indicates the direction of the electric signal.
Contents Contents Chapter 1 Installation Procedure 1.1 Making Pre-Checks ............................................................................................................................................ 2 1.1.1Selecting the Site of Installation ................................................................................................................. 2 1.1.2Before Starting the Work (230V EUR)...................................................................................................
Contents
Chapter 1 Installation Procedure
Chapter 1 1.1 Making Pre-Checks 1.1.1 Selecting the Site of Installation 0011-1068 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i Select the site of installation against the following requirements; if possible, visit the user's before delivery of the machine: 1) There must be a power outlet properly grounded and rated as indicated (-/+10%) for exclusive use by the machine.
Chapter 1 ventilated. 5) The floor of the machine must be level so that the feet of the machine will remain in contact and the machine will remain level. 6) The machine must be at least 10 cm away from any wall, permitting unobstructed use. 100 mm min. 1249 mm 100 mm min. 1247 mm F-1-2 7) The machine must be placed in a well ventilated area. It is important to make sure, however, that the machine is not near the air vent (for suction) of the room. 1.1.
Chapter 1 [1] [2] A3 B5 LTR [4] A4 B5 STMT A4 LGL 8K A5 11 17 16K [3] B4 LTR Set the size detector lever to the new paper size. Set the size detector lever to the new paper size. Placer I’indicateur de format sur le nouveau format. Placer I’indicateur de format sur le nouveau format. Bitte stellen Sie den Hebel zum Erkennen des Papierformats auf das neue Format ein. Bitte stellen Sie den Hebel zum Erkennen des Papierformats auf das neue Format ein.
Chapter 1 [14] [1] [2] [12] [13] [3] [11] [4] [15] [10] [5] [6] [9] [7] [16] [18] [8] [17] F-1-4 T-1-2 [1] Copyboard cover [10] Left door [2] Reader front cover [11] Left cover (rear) [3] Control panel [12] Reader left cover [4] Delivery tray [13] Reader right cover [5] Front cover [14] Reader erar cover [6] Cassette 1 [15] Rear cover [7] Cassette 2 [16] Cassette rear cover [8] Left cover (front) [17] Right cover (upper) [9] Manual feed tray [18] Right cover
Chapter 1 6
Chapter 1 1.2 Unpacking and Installation 1.2.1 Unpacking 1) Open the front cover [1] of the iR body. and Removing the Packaging Materials 0011-1070 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i [1] F-1-6 1) Unpack the machine and remove vinyl, cushioning materials, and tape. 2) Hold the handles [1] of the machine together with one or more persons and take it out. The maximum weight of this machine is approximately 46kg. Two or more persons are required to lift the machine.
Chapter 1 6) Turn the developer pressure release lever [1] counterclockwise, and then close the left door [2]. [1] [2] [1] F-1-8 4) Holding the protective cover [1] of the new drum F-1-11 7) Enter the date in the drum counter label [1]. unit, place the drum unit against the iR body. [1] F-1-12 8) Affix the drum counter label [1] on the drum unit. [1] F-1-9 5) While holding the protective cover, insert the new drum unit [1] into the iR body. MEMO: The protective cover will not be reused.
Chapter 1 [1] [1] F-1-14 F-1-16 1.2.3 Installing the Toner Bottle 3) Insert the toner bottle. 0011-1072 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i If the machine is installed in a low-temperature, lowhumidity place, the image density may be slightly lower than usual on the first approx. 100 sheets print- F-1-17 ed after installation of the machine.
Chapter 1 5) Select "#PRINT" using the + or - key, and then press the OK key. 6) Select "#PRINT SW" using the + or - key, and then press the OK key. Confirm that the following message is displayed: Message: #PRINT SW 001 00000000 7) Press the following keys and confirm the message: # key > 1 key >1 key Message: #PRINT SW 011 00000000 F-1-19 8) Position the cursor to Bit-1 (second from right) using the + or - key, and press the 1 key, and then con- 6) Close the front cover.
Chapter 1 4) Turn the lever [1] of the paper front guide counterclockwise to release it. Slide the paper front guide [2] to fit to the size of the paper to be used, and then turn the lever clockwise to lock it. [2] T A4 A3 A5 A4 B5 B4 LGL B5 LTR 11 17 STM LTR U2 U1 U3 [1] F-1-21 [1] [2] F-1-24 2) Remove the wire [1] securing the inner plate of the cassette. 5) Turn the paper trailing edge registration plate [1] to [1] the left to remove it.
Chapter 1 9) Align the left, right, and leading edges of sheets and [1] load the stack of paper in the cassette. Make sure that the paper is below the claws of the cassette. MEMO: Inserting the cassette into the iR body with the inner plate locked into the cassette will unlock the inner plate automatically. If the inner plate is not locked, press the "PUSH DOWN" mark [1] on the inner plate to lock it into the cassette and then load paper.
Chapter 1 - Check whether abnormal sound is heard. [1] - Check the printed images at all preset magnifications. - Check whether the document is copied normally on [2] the specified number of sheets. 1.2.7 Setting the Country/ Region 0011-1077 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i 1) Press the following keys to display the service F-1-30 mode screen: Additional Functions Key > 2 Key > 8 Key > Addi- 1.2.
Chapter 1 14
Chapter 1 1.3 Checking the Connection to the Network 1.3.1 Checking the Network Connection 0011-1079 iR2016 / iR2020 / iR2016i / iR2020i If the machine supports a network feature, check the network connection following the procedure below. 1) Press the following keys to display the service mode screen: Additional Functions Key > 2 Key > 8 Key > Additional Functions Key 2) Select "# REPORT" using the + or - key, and then press the OK key.
Chapter 1 16
Chapter 1 1.4 Installing the Card Reader The repeating harness, TP screw (M3x12), and toothed washer are not used. 1.4.1 Points to Note 0011-1080 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i [2] When installing the card reader, the card reader attachment-D1 is required. 1.4.2 Checking the Contents 0011-1081 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i [1] [2] F-1-33 [3] [4] F-1-32 [1] Card reader mount 1 pc. [2] Card reader cover 1 pc.
Chapter 1 chine and disconnect the power plug [2] from the and then separate the card reader [3] from the card outlet. reader mount [2]. [2] [1] [1] F-1-34 [2] [3] F-1-37 2) Remove the four screws, and then detach the rear cover [1]. When removing the harness [1] through the opening in the card reader mount, take care not to cut or damage it. [1] [1] F-1-35 3) Remove the screw [1] from the card reader. MEMO: The removed screw will be used later.
Chapter 1 MEMO: When inserting the card reader [2] harness and ground cable, take care not to cut or damage them. The removed shorting connector is no longer necessary. [1] [3] [4] [3] [2] [2] [1] F-1-39 6) Using the supplied binding screw (M4x6) [1], con- [5] nect the ground cable to the reader mount. Attach F-1-41 the supplied edge saddle [3] to the card reader mount. 8) Secure the repeating harness B [1] with the wire saddle [2].
Chapter 1 [1] [1] F-1-45 F-1-43 10) Using the two supplied TP screws (M4x16), attach the card reader to the reader. Route the repeating wire B [1] as shown below. When tightening the screws, take care not to damage the repeating harness B. [1] [1] F-1-46 12) Using the supplied binding screw (M4x6), secure F-1-44 the card reader cover [2]. [2] 11) Slide the card reader cover [1] to attach it to the [1] card reader mount.
Chapter 1 [1] [2] [1] F-1-51 F-1-48 17) Using the three harness covers (lids) [2], secure 14) Affix the supplied harness cover (base) [1] at the back of the machine with it aligned with the bottom line of the reader. the repeating harness B [1] to the harness covers (bases). [2] [1] [1] F-1-49 F-1-52 15) Connect the connector of the repeating harness B 18) Using a nipper, remove the precut portion [1] of [1] to the connector J317 [2] on the image processor the rear cover as shown below. PCB.
Chapter 1 1) Plug the power cord [1] into the outlet, and then turn on the main power switch [2]. [1] [1] [2] F-1-55 2) Press the following keys to display the service mode screen: Additional Functions Key > 2 Key > 8 Key > AddiF-1-53 tional Functions Key 3) Select "# ACC" using the + and - key, and then 19) Attach the rear cover with the repeating harness B routed through the cut portion of the rear cover. press the OK key. 4) Select "CARD" using the + and - key, and then press the OK key.
Chapter 1 23
Chapter 1 1.5 Installing the Heater PCB 1.5.1 Unpacking Before installing, make sure the host machine is and Checking the Contents turned off. If it is turned on, go through the following: 0011-3362 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i 1. Turn off the main power switch. 2. Disconnect the power cable (from the power outlet). 3. Disconnect the power cable. 1) Prepare the following parts. [2] [3] [6] [4] [7] [8] F-1-57 1) Open the front cover [1]. F-1-56 [1] Heater PCB unit 1 pc.
Chapter 1 F-1-61 F-1-59 1.5.3 Installing the Heater 5) Remove the two screws [1], and then the delivery tray [2]. PCB 0011-3365 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i When removing or reinstalling the delivery tray, be careful not to damage the paper holder [3]. 1) Install the heater PCB unit [2] using the two supplied TP screws (M3x8) [1]. 2) Install the heater switch [3] on the right side panel.
Chapter 1 connect the header switch harness [2] (routed to the front of the host machine) to the connector (J15) on the power supply PCB through the edge saddle. F-1-64 5) Install the four clamps [1] on the back of the host machine.
Chapter 1 through the installed edge saddle, and then route the harness to the front of the host machine through the 12) Attach the lower-right cover of the host machine. (5 screws) 13) Attach the rear cover of the host machine. (4 hole [3]. screws) 14) Close the front cover of the host machine. F-1-66 9) Pass the heater harness [1] through the wire saddle [2], and then connect it to the connector (J17) [3] on the power supply PCB. F-1-67 10) Install the delivery tray.
Chapter 1 28
Chapter 1 1.6 Installing the Reader Heater 1.6.1 Unpacking TP screw (M3x6) 1.6.2 Installing Reader and Checking the Contents [7] 0011-3368 Heater 5 pcs. the Har- ness 0011-3371 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i Before installing, make sure the heater PCB has been Before installing, make sure the host machine is installed. 1. Turn off the main power switch. 2.
Chapter 1 F-1-70 2) Remove the four screws [1], and then detach the rear cover [2]. 3) Remove the five screws [3]. Remove the two hooks [4], and then detach the lower-right cover [5]. 4) Remove the screw [6], and then detach the upperright cover [7]. F-1-72 6) Remove the core [1] and the flexible cable holder [2] at the back of the host machine. Disconnect the two reader flexible cables [3]. 7) Disconnect the harness [4] from the four wire saddles [5].
Chapter 1 F-1-74 10) Pass the heater harness [1] though the harness guide [2] with the clamp [3] of the heater harness aligned with the notch [4] in the harness guide. F-1-73 The reader flexible cables are stuck to the flexible cable cover, so do not pull the cover forcibly. 9) Turn over the reader flexible cable cover [1], and then secure to the back of the reader temporarily using a screw [2].
Chapter 1 13) Connect the heater connector (right) [3]. 14) Install the wire saddle [4], and then pass the heater harness [2] through it. 15) Connect the heater connector (left) [5]. 16) Install the four wire saddles [6], and then pass the heater cable through them. MEMOÅF Rout the heater cable so as its terminal [7] to be connected at the position shown in the Figure. 17) Connect the heater harness [2] to the connector (J1904) [8] on the heater PCB.
Chapter 1 - Do not touch the top surface of the contact sensor. - Be careful not to allow foreign objects to enter the The work procedure for removing the parts at the left reader unit. of the reader differs between the machine with a copy- - Do not stain the stream reading glass. board cover and the machine with a DADF. Follow - Be careful not to touch grease on the shaft, when the appropriate procedure. moving the contact sensor, etc. a.
Chapter 1 b. Machine with a DADF 1) Remove the two screws [1], and then detach the stream reading glass holder [2]. 2) Remove the stream reading glass [3]. F-1-83 4) Remove the screw [1], and then the stay [2]. F-1-81 Mount the stream reading glass with the notch [1] of the sheet material affixed to the glass is at the front left. F-1-84 1.6.
Chapter 1 F-1-87 F-1-85 5) Install the reader heater [1] using a screw [2]. Connect the connector [3] of the heater. 2) Install the heater base [2] using a screw [1]. 3) Install the reader heater [3] on the header base [2] using a screw [4]. Connect the connector [5] of the heater. Install the wire saddle [6] and route the cable [7]. F-1-88 6) Attach the heater cover [1] using a screw [2]. F-1-86 4) Attach the heater cover [1] using a screw [2].
Chapter 1 F-1-89 7) Reinstall the parts at the left of the reader. 8) Attach the front cover of the reader. (2 screws) 9) Install the copyboard glass. 10) Install the right glass holder of the reader. (2 screws) 11) Attach the rear left cover of the host machine. (3 screws) 12) Attach the upper-right cover of the host machine. (1 screw) 13) Attach the lower-right cover of the host machine. (5 screws) 14) Attach the rear cover of the host machine.
Chapter 1 37
Chapter 1 1.7 Installing the Cassette Heater 1.7.1 Unpacking and Checking the Contents 0011-3181 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i Before installing the cassette heater, make sure the F-1-91 heater PCB has been installed. 1) Remove the four screws [1], and then detach the 1) Prepare the following parts. rear cover [2]. [1] [2] F-1-90 [1] Cassette heater 1 pc. [2] P tightening screw (M4x8) 1 pc. 1.7.2 Preparing the Host Machine F-1-92 1.7.
Chapter 1 F-1-93 F-1-94 5) Attach the rear cover. (4 screws) When installing the cassette heater unit, make sure that harness is not pinched. 6) Turn on the main power switch of the host machine. 7) Turn on the heater switch [1] and make sure that the cassette heater is powered. 2) Secure the cassette heater [2] using a screw [1]. 3) Connect one harness [3] to the cassette heater harness [4]. 4) Place the other harness [5] at the position shown below.
Chapter 1 F-1-95 When installing the heater for the cassette at the second or lower stage, detach the rear cover of the cassette and follow the procedure mentioned in this procedural manual.
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Sep 14 2005
