Portable Manual Finisher, Sorter, DeliveryTray Finisher-U1 Sep 14 2005
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet.
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Contents Contents Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts ...............................................................................................................................1 1.1.1Periodically Replaced Parts .........................................................................................................................1 1.2 Durables ..............................................................................................................................
Chapter 1 Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts 1.1.1 Periodically Replaced Parts 0010-1707 The machine does not have parts that need to be replaced on a periodical basis. 1.2 Durables 1.2.1 Durables 0010-1708 Some parts of the machine may require replacement once or more over the period of product warranty because of wear or damage. Replace them as needed by referring to the following table: T-1-1 No. Parts name Parts No.
Chapter 2 Chapter 2 Error Code 2.1 Service Error Code 2.1.1 Service Error Code 0011-1341 T-2-1 Display code E500 Detail Code 0001 Main Cause/Symptom Finisher communication error Data communication could not be performed normally. It has been retried three times in vain. E520 0001 Countermeasure - Check the connectors of the finisher controller PCB and DC controller PCB for normal connection. - Replace the finisher controller PCB. - Replace the DC controller PCB.
Chapter 2 Display code E540 Detail Code 0001 Main Cause/Symptom - Standard tray shift motor or finisher controller PCB failure - Standard tray HP sensor failure - Standard tray clock sensor failure - Standard tray shift motor load failure The standard tray was moved but the paper surface was not detected. 0002 - Check the connector of the standard tray HP sensor. - Check the connector of the standard tray clock sensor. - Check the connector of the standard tray shift motor.
Chapter 2 Display code E542 Detail Code 0001 Main Cause/Symptom - Optional tray motor or finisher controller PCB failure - Optional tray HP sensor failure - Optional tray clock sensor failure - Optional tray shift motor load failure The optional tray was operated, but the paper surface was not detected. 0002 - Check the connector of the optional tray HP sensor. - Check the connector of the optional tray clock sensor. - Check the connector of the optional tray shift motor.
Chapter 2 Display code E584 Detail Code 0001 Main Cause/Symptom - Shutter drive motor or finisher controller PCB failure - Shutter open detection sensor failure - Shutter clutch failure - The shutter open sensor did not turn on when 1000 ms have lapsed since the shutter unit had performed open operation, resulting in incomplete open operation. 0002 - Check the connector of the shutter open sensor. - Check the connector of the shutter clutch. - Check the connector of the shutter motor.
Chapter 3 Chapter 3 Outline of Components 3.1 Outline of Electrical Components 3.1.1 Outline of Electrical Components 0010-1710 T-3-1 Notation PI1 PI2 Name Parts No.
Chapter 3 SL2 M4 M1 [1] M2 M3 SW1 SL1 M5 F-3-2 3.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 3.2.1 Light-Emitting Diodes and Check Pins by PCB Of the light-emitting diodes (LED) and check pins used in the machine, those needed in the field when servicing the machine are discussed herein. 0010-1711 Do not use the variable resistors (VR) and check pins that are not discussed herein.
Chapter 3 J908 M3 J909 M4 stack feed motor offset motor J910 SL1 paper retainer solenoid J911 SL2 offset solenoid J912 - stapler J913 M5 stapler motor J914 - front cover safety switch J915 - option tray J916 CL1 shutter clutch J917 PI15 shutter open/closed sensor 3.2.3 Functions of the DIP Switch The DipSW (SW1) function of the finisher controller PCB is as follows. - After setting the DipSW (SW1), the check item is changed in order each time the PushSW (SW2) is pressed.
Chapter 3 ON 1 2 3 4 F-3-7 Points to check: 1) The pickup solenoid is turned ON. 2) Initial operation of the offset roller is executed. (*1) 3) The offset roller moves to the center of inside machine. 4) The offset roller moves by the adjusting quantity of the sheet width 210mm (A4R). 5) The offset roller moves to the center of inside machine. 6) The pickup solenoid is turned OFF. 7) The clamp solenoid is turned ON. 8) The clamp solenoid is turned OFF.
Chapter 4 Chapter 4 System Construction 4.1 Basic Construction 4.1.1 Overview 0010-1689 The finisher consists of four blocks: a stack tray, stapler, intermediate process tray, and feeder blocks. The following illustration shows locations of these four blocks and the finisher controller PCB. F-4-1 4.1.2 Outline of Electric Circuits The operation sequence of the finisher is controlled by the finisher controller PCB.
Chapter 4 Item Loadable paper size Description Longitudinal Lateral 98.4mm to 320mm Stack paper size 64g/ to 200g/m2 Paper sizes A3, B4, A4R, B5, B5R, A5R, postcard, double postal card, 4-leaf postcard, custom size (182 x 140 mm to 292 x 432 mm), envelopes (Env.
Chapter 4 Sizes of paper that can be stapled 1-point stapling A3,A4,A4R,B4,B5,LDR,LG L,LTR,LTRR Number of sheets that can be 50 sheets of small-size paper, 30 sheets of large-size Paper thickness: 5.5 mm or stapled paper less (Max.
Sep 14 2005
