Installation Procedure iR C6800 Series Jan 20 2005
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet.
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, the arrow represents the path of mechanical drive; where a signal name accompanies the symbol , indicates the direction of the electric signal.
Contents Contents 第1章 Installation Procedure 1.1 Making Pre-Checks ............................................................................................................................................... 2 1.1.1Selecting the Site of Installation...................................................................................................................... 2 1.1.2Installation Environment ..........................................................................................................
Contents 1.5.3Installation .................................................................................................................................................... 1.5.4Using the Card Reader in Combination with NetSpot Accountant (hereafter, NSA) .................................. 1.6 Installing the NE Controller-A1 ......................................................................................................................... 1.6.1NE Controller-A1 Installation Procedure ..............
Chapter 1 Installation Procedure
Chapter 1 1.1 Making Pre-Checks 1.1.1 Selecting the Site of Installation 0002-6395 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN Be sure that the site of installation satisfies the following requirements; if possible, visit the user's before delivery of the machine: - There must be a properly grounded power outlet that is rated as indicated (+/-10%) and that may be used exclusively by the machine. - The temperature of the site must be between 15 and 30 deg C and humidity, between 25% and 80%.
Chapter 1 10cm 50cm 50cm 200cm [1] 50cm 210cm min F-1-1 - Copier [1] + Punch Unit [2] + Finisher [3] + Side Deck [4] 10cm [3] [2] [4] [1] 50cm 200cm 50cm 50cm 310cm F-1-2 - The machine will be placed on the side of the slope plate having a pin hole [1]. Be sure that the space will be on this side (left side). The side of the slope plate having a pin hole (left) is where the delivery side of the machine will be, with the front of the machine facing the side indicated by the arrow.
Chapter 1 Front [1] F-1-3 1.1.2 Installation Environment 0002-6399 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN Be sure that the environment of the site meets the following requirements: (%RH) 80 75 60 [1] 40 25 20 10 0 (32) 10 (50) 15 (59) 20 (68) 30 ˚C (86) (˚F) [2] F-1-4 [1] Humidity [2] Temperature 1.1.
Chapter 1 [3] [1] [2] [6] [7] [12] [16] [21] [9] [8] [11] * [10] [15] [13] [14] [19] [18] [17] [22] [5] [4] [23] [20] [24] F-1-5 [1] Black toner bottle (black; only for 100/230V AU model)........1 pc. [2] Color toner cartridge (cyan, magenta, yellow; only for 100V/230V AU model)..................................1 pc. each [3] Black developing assembly (black).............................1 pc. [4] Color developing assembly (cyan, magenta, yellow).............1 pc.
[12] QR sheet (100-V model only) ..................................1 pc. [13] Power cord (230-V model only) ................................1 pc. [14] Service book .................................................1 pc. [15] User's Manual ................................................1 pc. [16] Grip .........................................................2 pc. [17] Pickup assembly face place ...................................2 pc. [18] Delivery assembly face plate .................................2 pc.
Chapter 1 1.2 Unpacking Installation and [1] [2] 1.2.1 Before Starting the Work 0002-6409 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN Keep the following in mind when installing the [2] F-1-6 machine: 1. When a machine is moved from a cold to warm location, condensation can occur in its pickup/feeding assembly, ultimately causing image faults.
Chapter 1 [1] Check to make sure that the caster [1] has not rolled off the skid [2]. Also, be sure that it has not ridden over the edge [3] of the skid. [2] [1] [3] F-1-8 5) Move the machine in the direction of the arrow; then, take out the 2 slope plates [2] from the middle of the skid [1]. F-1-11 8) While holding the grips on the delivery side of the [2] [1] machine, move the machine along the slope plates and off the skid. F-1-9 9) Remove the packing tape from the machine.
Chapter 1 [1] [1] [2] F-1-13 [2] 12) Remove the 2 screws [1], and rear right cover [2]. [1] F-1-16 15) Shift down the 2 grips [1] on the delivery side as shown so that they are inside the machine. [1] [1] [2] F-1-14 13) Fit the 2 grips [1] you removed in the foregoing step in the compartment [2] found at the rear right of the machine. F-1-17 [1] 16) Fit the 2 included delivery assembly face plates over the holes [1] in which you have fitted the grips.
Chapter 1 1.2.3 Mounting the Pickup Assembly 0002-6414 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN 1) Detach the 3 shipping tags [1] from the right rear lower cover. [1] [A] [1] [B] F-1-21 F-1-19 2) Open the upper right cover [1] and the lower right cover [2]; then, remove the 3 unlocking spacers [3] from the pickup slot of the right deck and the cassettes. 3) Close the upper right cover and the lower right cover. 4) Push the release button, and slide out the left deck.
Chapter 1 - When mounting the left deck locking plate, take care [2] not to trap the left deck cable by the plate. (To [1] facilitate the work, try lightly pushing down on the deck cable.) - Pull lightly on the deck cable to see that the cable is not trapped. 7) Close the left deck. 1.2.4 Mounting the Scanner System F-1-24 0002-6566 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN 1) Open the ADF, and remove the packing material. 2) Remove the screw [1] used to fix the scanner in place. 1.2.
Chapter 1 3) Push the release button [1] of the right deck, and slide out the right deck [2]. [1] F-1-30 [1] [2] 8) Remove the 3 screws [1]. F-1-27 4) Remove the screw [1] found at the lower right; then, detach the front cover strap [2]. [1] F-1-31 [1] [2] 9) Close the black toner supply cover [1]; then, fully open the hopper assembly [2]. F-1-28 [2] 5) Remove the 2 screws [1] (binding) of the front cover; then, fully open the front cover [2].
Chapter 1 [1] [1] [2] [1] F-1-36 14) Hold the drum fixing member [1] in place using F-1-33 the drum stop tool [2]. Then, using a screwdriver, 11) Disconnect the 4 connectors [1] found at the upper remove the drum fixing screw [3]. As shown in the figure, be sure to remove the left. screw on the protrusion [4] of the drum stop only after matching it against the notch [5] in the drum flange.
Chapter 1 [1] [1] F-1-38 F-1-41 16) Remove the 3 binding screws (M4x8) [1]. 19) Push the 2 slide-out hook [1] found on both sides of the fixing/feeding assembly, and fully slide out the fixing/feeding assembly [2]. [2] [1] [1] F-1-39 17) Shift down the fixing/feeding assembly releasing lever [1] in the direction of the arrow. [1] [1] F-1-42 20) Lift both ends [1] of the process unit slightly; then, fully slide out the process unit [2] to the front.
Chapter 1 color developing assembly fitted in place, the anti[1] stray sheet attached to the sleeve of the color developing assembly can come off by friction against the photosensitive drum. Be sure to turn the developing rotary always in counterclockwise direction. [1] [2] [2] F-1-43 1. Be sure to take care not to deform the joint plate found at the left end when drawing out the process F-1-44 unit. 2.
Chapter 1 M Y C M Y [1] C [1] M Y C F-1-46 5) Remove the 2 screws [1], and open the 2 developing assembly arms [2] in the direction of the arrow. Be sure to fix the developing fixing arm in place with a screw before turning the developing rotary. F-1-48 7) Place A3 paper on a smooth table, and place the appropriate color developing assembly.
Chapter 1 in the direction of the arrows; then, fix them in place [1] using 2 screws [2]. [1] [1] [2] [2] [2] F-1-50 10) Check for scratches on the developing cylinder while turning the developing cylinder gear [1] 5 to 6 times in the direction of the arrow. The work also serves to even out the starter inside the unit. F-1-53 13) Repeat steps from 2) to 12) to fit all 3 color developing assemblies in the developing rotary.
Chapter 1 [2] [1] [2] [1] F-1-55 F-1-57 16) Fix the torque limiter in place using a screw [1]. 2) Hold the black developing assembly in lengthwise direction, and take it out of its package box. [1] [2] - The machine's black developing assembly is equipped with a potential sensor. Do not touch the detection widow [1] of the sensor. - Do not subject the black developing assembly to impact to prevent damage to the potential sensor as by dropping it.
Chapter 1 [2] [3] [2] [1] [1] F-1-59 4) Turn the developing cylinder gear by hand to look for scratches on the cylinder. 5) Peel off the tape [2] used to keep the high-voltage cable [1] in place. [1] [5] [4] [2] F-1-60 F-1-61 6) Hold the black developing assembly [1] by both its When fitting the black developing assembly in the ends; while keeping it level, fit it in place while machine, try keeping the high-voltage cable [1] on top pushing it downward at an angle. of the assembly.
Chapter 1 [1] [2] [2] F-1-66 [1] F-1-63 11) Remove the paper put between the photosensitive 8) Route the high-voltage cable [1] of the black developing assembly along the side of the toner supply mouth [2]. drum and the developing rotary. 12) Fit the protrusion [1] of the included black assembly locking plate into the positioning hole [2] found at the rear of the machine. [2] [2] [1] [1] F-1-64 9) Connect the connector [1] found at the inside front.
Chapter 1 14) Close the process unit. [5] [4] [1] [2] Take care not to trap the cable found at the right front of the machine by the process unit. Be sure to close the process unit while the front cover is fully open. If you cannot fit the process unit al the way to the rear, go through the following: Slide out the process unit, and turn the developing rotary drive gear found on the host side slightly; thereafter, be sure to close the process unit. 1.2.
Chapter 1 9) Fit the drum fixing member [2] to the drum flange [2] [1] [2] [1]; then, hold it in place using the drum stop tool. Thereafter, tighten the drum fixing screw [4] using a screwdriver. Be sure to fix the protrusion [5] of the drum stop tool in place with a screw while matching it against the notch [6] of the drum flange. F-1-73 7) Connect the connector [1] coming from the black developing assembly.
Chapter 1 [4] [3] [1] [1] [2] F-1-79 13) Disconnect the connector [1], and remove the screw [2]. F-1-77 14) Take out the pre-transfer charging assembly [3]. Check the pre-transfer charging wire and the shielding 3. Be sure to attach the drum stop tool [2] to the back plate for soiling. If it is soiled with dirt or paper lint, of the process unit cover [1] for possible future clean it using alcohol. relocation of the machine. [2] [3] [1] [2] F-1-78 10) Close the fixing/feeding assembly.
Chapter 1 23) Close the right deck. [2] 24) Slide out the fixing/feeding assembly. 25) Open the color toner supply cover [1]. [1] [2] F-1-81 [1] F-1-84 19) Close the black toner supply cover [1]. 26) Fix the process unit cover [1] in place using the 2 RS tightening screws (M4x8) [2]. 27) Close the color toner supply cover. [2] [1] [1] F-1-82 [3] 20) Slide out the right deck. 21) Fix the front cover hinge [1] in place using 2 binding screws [2].
Chapter 1 1.2.10 Mounting the Fixing Assembly 5) Remove the 2 fixing nip releasing screws [1]. 0002-6697 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN 1) Slide out the fixing/feeding assembly fully. 2) Open the reversal delivery cover [1]. [1] [1] F-1-90 [1] 6) Check the fixing web for any slack; as necessary, F-1-87 perform steps 7) and 8). 7) Remove the 3 screws [1] and the fixing knob [2]; 3) Open the middle cover [1]. then, detach the fixing front cover [3].
Chapter 1 9) Mount back the fixing front cover and the fixing machine. knob by reversing the work in step 7). [2] 10) Close the middle cover. 11) Close the reversal delivery cover. 12) Close the fixing/feeding assembly. 13) Lock the releasing lever in place; then, close the front cover. 1.2.
Chapter 1 the environment switch [1] (so that the drum heater 1) In the case of the 100V model, connect the will go on regardless of the state of the main power grounding wire to ground the machine. switch [2]). 2) Connect the machine's power plug to the power outlet, and turn on the main power [1]. 3) Execute the following in service mode to disable initial rotation: COPIER>FUNCTION>INSTALL>AINR-OFF; then, set it to '1'.
Chapter 1 3) Turn the paper size dial [2] to suit the desired paper 7) Deposit paper in the cassette; then, slide the size. cassette back into the machine. 8) As necessary, perform the same work for the other [2] cassette. 9) Open the front cover; then, detach the color toner B5 B5 R cartridge supply tab [1] from its back. B4 [1] [1] F-1-99 4) Pick the lever [1] of the side guide plate, and move the side guide plate to the desired size marking.
Chapter 1 (A4=0, B5=1, LTR=2). 8) Press the Reset key twice to end service mode. 1) Open the front cover. 2) Push the release button, and slide out the right deck. 3) Remove the screws [4] (3 pc. in total), and detach the rear end guide plate [1], left guide plate [2], and right guide plate [3]. Then, fix them in place to suit the needs of the user. 1.2.
Chapter 1 4) Open the front cover. "Set the Toner Cartridge." 5) Open the color toner supply cover [1]. 13) Repeat steps 4) through 9 to set the M toner cartridge. 1.2.17 Supplying Black Toner 0002-6727 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN [1] 1) Check to see that the warm-up period is over (i.e., F-1-108 Keep paper in the machine so that the control panel 6) Fit the Y toner cartridge [2] through the color toner will indicate the message "Ready to Copy"). cartridge slot [1].
Chapter 1 - When a message has appeared asking you to remove - Do not turn off the power switch while the machine is in operation. - If the machine is turned off, the ITB may carry a deposit of toner, which can cause image faults. As necessary, execute COPIER>FUNCTION>CLEANING>TBLT-CLN and then INISET-3 to correct the problem. the printout, remove it from the copyboard glass. 6) Press [test print 2]. In a while, the machine prints out Test Print 2.
Chapter 1 1.2.22 Adjusting the Horizontal Registration [1] Paper feed direction 5) Tighten the screw. 0002-6734 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN Adjust the horizontal registration as follows according to the source of paper: 6) Close the upper right cover and the lower right cover. 7) Fit the cassette 3 back in. - Cassette 4 1) Perform the steps given for the cassette 3 to adjust - Cassette 3 1) Press the cassette release button, and slide out the cassette 3 to the front.
Chapter 1 registration. image L1 [1] F-1-115 [1] [1] Paper feed direction 5) If the output is not as indicated, make the following adjustments: [2] F-1-117 4) Check to make sure that the horizontal registration (left/right marking; L1) of the copy made on paper [1] [2] from the right deck is 2.5 +/-1.5 mm. [1] L1 image F-1-116 Turn the screwdriver counterclockwise so as to F-1-118 decrease the horizontal registration (left/right margin) [1].
Chapter 1 registration (left/right margin) by 1.0 mm. 1.2.23 Adjusting 6) Tighten the 2 screws you loosened in step 3). Leading 7) Close the right deck. Registration - Manual Feed Tray the Edge 0002-6735 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN 1) Loosen the 2 screws [1], and move the slide guide [2] to adjust the horizontal registration.
Chapter 1 Be sure to match the front edge of the service book case against the front edge of the base plate of the machine. A A4 A3 [2] [1] [1] F-1-125 [2] [3] 4) Fit the touch pen [1] in place on the control panel. F-1-123 [1] Areas to Avoid - inside the machine (behind the front cover) F-1-126 - louver - grip slot 3) As appropriate, attach the 3 included labels ([1], 5) Clean up the area around the machine, and fill out [2], [3]) to the locations indicated in the figure: the service book.
Chapter 1 MEMO Memo If the machine is not connected to a network, its control panel will display the message "Check Connection to the Network.
Chapter 1 1.3 Checking the Connection to the Network 1.3.1 Overview 0002-6738 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN Go through the steps herein only if the machine is connected to a network. If the user's network is based on TCP/IP, use the PING utility to make sure that the Ethernet PCB has properly been installed and the network settings have correctly been made. If the user's network is based on IPX/SPX or AppleTalk, you need not make this check.
or not. The term 'remote host address' refers to the IP address of a PC terminal connected to and operating on the TCP/IP network to which the machine is connected. 1) Inform the system administrator that you will be checking the network connection using the PING utility. 2) Ask the system administrator for the remote home address you can use. 3) Enter the remote home address to the appropriate PING field. 4) See if 'OK' has appeared to indicate that the connection to the network is correct.
Chapter 1 1.4 Troubleshooting the Network 1.4.1 Overview 0002-6749 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN Go through the steps herein only if the machine is connected to a network. If the machine's connection to the network fails, suspect the following causes: a. The connection between the network and the Ethernet PCB is faulty. b. The machine's TCP/IP settings are incorrect. c. The Ethernet PCB is faulty, or is not mounted correctly. d. The network is faulty.
b. The connection of the network PCB is faulty: check the connectors used to connect the network PCB. c. The network PCB is faulty: replace the network PCB. If 'OK' is indicated, suspect a fault in the user's network environment; contact the system administrator for appropriate correction.
Chapter 1 1.5 Installing Reader-C1 the Card [1] [2] 1.5.1 Points to Note About Installation 0002-6804 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN F-1-129 You need a Card Reader Mounting Kit-C1 for the 1.5.3 Installation installation. 1.5.
Chapter 1 saddle, and connect the connector [1]. [1] [1] [2] F-1-131 F-1-134 5) Route the harness [1] of the card reader through the hole [2] in the card reader base. 8) Cut the section [1] of the right cover (upper) indicated in the figure using nippers. [1] F-1-135 9) Mount the right cover (upper) you removed in step 3). [1] [2] 10) Turn on the main power switch, and check that a F-1-132 message has appeared asking for a control card.
Chapter 1 COPIER>FUNCTION>INSTALL>CARD). 2) Make the following selections in Additional Function: system control settings>network settings>TCP/IP settings>IP address; then set up the following: IP address, gateway address, subnet mask. Take care. If you fail to register [system control group] and [system control ID No.], you will not be able to perform 'register card to device' as part of NSA setup work.
Chapter 1 1.6 Installing Controller-A1 1.6.1 the NE [2] NE Controller-A1 Installation Procedure [1] 0003-6957 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN F-1-137 Keep the following in mind when installing the NE 3) Remove the 4 screws [1], and detach the face plate Controller-A1 to its host machine: [2] of the host machine's rear cover (upper). 1. The work must be performed in strict compliance with the laws and regulations of the local [1] authorities. 2.
Chapter 1 8) If IC6 [1] is found on the PCB, shift bit 7 of the DIP [2] switch (SW2-7) [2] to the ON side; otherwise, shift [1] 1 2 3 4 5 6 7 8 the bit to the OFF side. [2] [2] F-1-140 LED1 LED2 LED3 2 6 1 1 BAT1 6) Take up the slack from the cable used between the 1 SW3 SW2 LED5 LED6 LED4 SW4 2 IC6 CN4 [1] SW1 controller and its host machine; bundle the extra CN3 length of the cable, and fix the bundle in place on the host machine using a harness band [1].
Chapter 1 T-1-1 Notation Setting SW3-1 see right SW3-2 Description OFF set the modem signal transmission level to -16 dBm. ON OFF set the modem signal transmission level to -14 dBm. OFF ON set the modem signal transmission level to -12 dBm. ON ON set the modem signal transmission level to -10 dBm. OFF SW3-1 SW3-2 SW3-3 OFF keep it to OFF at all tiems. SW3-4 ON use it to set the line setting to touch tone. OFF use it to set the line setting to dial pulse.
Chapter 1 SW2 bits Setting SW2-4 ON SW2-5 OFF SW2-6 OFF SW2-7 See step 8). SW2-8 OFF 12) When LED5 [1] (red) has gone on, set the bits of the DIP switch (SW2) [2] on the PCB as indicated 1 2 3 4 5 6 7 8 [1] in the following table; then, press the push switch (SW4) [3]. A press on the push switch (SW4) [3] will cause LED5 [1] (red) to go off, indicating that the RAM has been initialized.
Chapter 1 LED1 LED2 LED3 2 1 2 3 4 5 6 7 8 [2] 6 BAT1 1 SW2 LED5 LED6 LED4 1 1 SW3 SW4 2 IC6 CN4 SW1 [1] LED1 LED2 LED3 2 6 1 1 BAT1 LED5 LED6 LED4 CN3 CN2 1 SW3 SW2 SW4 2 [3] IC6 CN4 SW1 [2] CN3 [1] F-1-149 CN2 F-1-147 15) Call the service station, and ask for initial setup work for the controller. (When a call arrives, LED4 13) Shift bit 6 of the DIP switch (SW2-6) [1] on the (red) [1] starts to flash.) PCB to the OFF position.
Chapter 1 A press on the push switch (SW1) [3] while LED6 [2] is flashing will cancel the transmission. 20) Attach the switch settings label [1] to the top cover of the controller, and record the new switch settings. LED1 LED2 LED3 2 21) Fix the top cover [2] of the controller in place 6 BAT1 1 SW2 LED5 LED6 LED4 [2] 1 SW1 using 2 screws [3].
Chapter 1 1.7 Installing the Original Tray 2) Hook the original holder [1] on the stepped screws you fitted in step 1). [1] 1.7.1 Checking the Contents 0002-6801 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN [1] Original holder ......1 pc. [2] Stepped screw (M4) ...2 pc. F-1-157 [1] [ F-1-155 1.7.2 Installation 0002-6754 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN 1) Fit the 2 stepped screws [2] in the right cover (upper) [1].
Chapter 1 1.8 Installing the Key Switch Unit-A1 [2] [3] 1.8.1 Checking Contents the 0003-1366 [1] iR C6800C / iR C6800CN / iR 5800C / iR 5800CN Key Switch Unit F-1-159 [1] Key switch unit .......1 pc. [2] Control key ...........1 pc. 6) Cut off the section [1] of the right cover (upper rear) [3] Binding screw (M4x6) ..1 pc. indicated in the figure. [1] [2] F-1-158 1.8.
Chapter 1 [1] [2] [2] [3] [1] F-1-162 9) Route the harness [1] of the key switch through the wire saddle [2]. [2] F-1-165 [2] 12) Mount the right cover (upper rear) you removed in step 5). 13) Connect the power plug, and turn on the main power switch. [1] 14) Start service mode, and make the following selections: COPIER>FUNCTION>INSTALL>KEY: then, enter '1'. 15) Turn off and then on the main power switch. F-1-163 16) Check to see that a message has appeared asking for the control key.
Chapter 2 Relocating the Machine
2.1 Relocating the Machine 0002-6757 iR C6800C / iR C6800CN / iR 5800C / iR 5800CN If you need to relocate the machine after installation, be sure to go through the following: 1) Remove all paper from the left/right deck and the cassettes. 2) Turn off the main power switch, and disconnect the power plug. If the grounding wire is connected, remove it. 3) Fix the scanner in place using the scanner fixing screw stored away from the time of installation.
Jan 20 2005
