SERVICE HANDBOOK(temp) iR C6800 Series iR C6800CN Feb 4 2004
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet.
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, the arrow represents the path of mechanical drive; where a signal name accompanies the symbol , indicates the direction of the electric signal.
Contents Contents Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts............................................................................................................................... 1- 2 1.1.1Overview ..................................................................................................................................................... 1- 2 1.1.2Reader Unit...........................................................................................................
Contents 2.4.7After Replacing the Pre-Transfer Charging Wire...................................................................................... 2- 43 2.4.8After Replacing the Waste Toner Box....................................................................................................... 2- 43 2.4.9After Replacing the ITB Cleaner Blade..................................................................................................... 2- 43 2.4.
Contents 3.10 Address Book Settings .................................................................................................................................. 3-71 Chapter 4 Service Mode 4.1 Test Print ......................................................................................................................................................... 4- 74 4.1.1Overview ..............................................................................................................................
Chapter 1 Chapter 1 Maintenance and Inspection 1-1
Chapter 1 1.1 Periodically Replaced Parts 1.1.1 Overview 0002-9397 Some parts of the machine must be replaced on a periodical basis for the machine to maintain a specific level of performance. They must be replaced regardless of the presence/absence of external changes or damage, as the performance of the machine will be considerably affected once they fail. If possible, plan any replacement to coincide with a scheduled visit.
Chapter 1 as of February 2004 Ref.
Chapter 1 1.2 Durables and Consumables 1.2.1 Overview 0005-8047 Some parts of the machine may have to be replaced once or more over the period of machine warranty because of wear or damage. Replace them as needed by referring to the table of estimated lives (expressed in terms of the number of prints they make). Making Checks When Replacing Durables Use the following service mode items to find out when to replace parts: - Machine COPIER>COUNTER>DRBL-1 - Accessory COPIER>COUNTER>DRBL-2 1.2.
Chapter 1 as of February 2004 Ref. Parts name [7] Fixing roller [8] Pressure roller [9] Outside heating roller [10] Cleaner scoop-up sheet [11] Cleaner blade Parts No.
Chapter 1 as of February 2004 Ref. Parts name [22] Edge scraper [23] Color developing assembly [24] Fixing web [25] Fixing heat insulating bush [26] [27] 000 FC5-2286000 FB5-3613000 000 Delivery lower separation FM2-0501- claw unit 000 Outside heat insulating bush [33] FM2-0446- FM2-1672- [29] [32] 000 claw Pressure insulating bush [31] FC5-5136- Delivery upper separation [28] [30] Parts No.
Chapter 1 1.3 Scheduled Servicing Basic Procedure 1.3.1 Scheduled Servicing Basic Procedure 0003-4125 - As a rule, provide scheduled servicing every 150,000 prints. - Check with the Service Book before setting out for a scheduled service visit, and take parts for which replacement is expected. - If the power plug is left connected for a long time in a place subject to dust, humidity, or oil smoke, a fire hazard is a possibility (i.e.
Chapter 1 - If you need to dispose of the waste toner, be sure to do so in strict accordance with the regulations imposed by the local authorities. - Do not dispose of waste toner in a fire. Doing so may cause an explosion. 5) Clean the copyboard glass and the reading glass. 6) Make test copies. 7) Make sample copies. 8) Check the operation of the leakage breaker. With the power switch at ON, push the test switch of the leakage breaker to see that it operates normally (i.e.
Chapter 1 Unit Original Location Scanner rail Wo Interva rk ls clea as exposure n/ needed system lubr Remarks icat e Original Scanner mirror clea 250,000 exposure (No. 1 through n images system No. 3 mirrors) Original Reflecting plate clea 250,000 n images exposure system The foreign values are estimates only, and are subject to change based on future data. 1.3.3 Scheduled Servicing (printer unit) 0003-4126 Do not use solvents or oils other than those permitted.
Chapter 1 T-1-5 Unit Location Item Interval Externals Ozone filter repla 250,000 ce images repla 250,000 ce images and controls Externals Toner filter and controls Remarks [1] [2 [1] [1]Toner filter [2]Ozone filter Externals Dust- and controls collecting clean 250,000 prints filter (primary) inside of the right upper cover Laser Dust-colleting exposure glass clean 250,000 prints system Charging Primary repla 1,000,00 assembly charging ce 0 images assembly 1-10
Chapter 1 Unit Location Charging Primary assembly charging wire Item Interval clean upon Remarks installati on Charging Primary grid assembly wire repla 500,000 ce images clean upon installati on, 250,000 images repla 500,000 ce images Charging Charging wire repla 500,000 assembly cleaner 1/2 ce images (primary changing assembly) Charging Pre-transfer repla 1,000,00 assembly charging ce 0 images assembly Charging Pre-transfer assembly charging wire clean upon
Chapter 1 Unit Location Item Interval Photosensiti Drum heater clean 1,000,00 ve drum sliding area / 0 images Remarks lubri cate [1] [1] Clean the terminal [1] of the slip ring using alcohol; then, apply a small amount of lubricant (FY9-6008).
Chapter 1 Unit Location Item Interval Color Color toner clean 250,000 developing cartridge level assembly sensor window Color Developing developing cylinder assembly bushing Color Bottle cover Remarks images clean 250,000 images clean developing 250,000 images assembly Color Color toner developing cartridge assembly placement clean 250,000 images sensor window [1] [1]Color toner cartridge placement sensor window Intermediate Patch image transfer sensor window clean
Chapter 1 Unit Location Intermediate Scoop-up transfer sheet base, assembly thereunder Item Interval clean 150,000 Remarks prints area Intermediate Cleaner transfer container, assembly hereunder clean 150,000 prints area [1] [2] [1] Scoop-up sheet base, there [2] Cleaner container, hereund Secondary Secondary transfer transfer rear assembly guide Feeding Feeding belt clean 150,000 [2] [1] prints clean assembly 150,000 prints [1] Secondary transfer rear guide [2] Fe
Chapter 1 Unit Location Hopper Toner assembly receptacle/ Item Interval clean 250,000 Remarks prints supply mouth Fixing Fixing web assembly chec upon k installati on Fixing Fixing assembly thermistor Fixing Pressure assembly thermistor Fixing Outside assembly heating roller thermistor Fixing Fixing thermal assembly switch Fixing Pressure assembly thermal switch Fixing Outside assembly heating thermal switch Fixing Inlet guide clean 150,000 prints repla 500,0
Chapter 1 note: The black developing cylinder need not be cleaned on a periodical basis. If you must clean the surface of the cylinder, be sure to dry wipe it with lint-free paper, NEVER using water or solvent. The foregoing values are estimates only, and are subject to change based on future data.
Chapter 1 1.4 Cleaning 1.4.1 Cleaning the Photosensitive Drum 0004-1175 Do not rotate the magnetic roller during the work. Otherwise, waste toner can start to fall out of the cleaning assembly. 1) Remove the photosensitive drum. 2) Moisten lint-free paper [1] with 5 to 10cc of alcohol [2]; then, collect 0.2 to 0.3g of drum cleaning powder (CK0429) [3] on the lint-free paper.
Chapter 1 5 10cm F-1-2 4) When the alcohol has evaporated, dry wipe the surface of the drum with lint-free paper. If there is an uneven layer of cleaning powder, go back to step 3), and clean the surface by increasing the number of back-and-forth movements. 5) Rotate the drum for the width that has been cleaned (5 to 10cm), and repeat steps 2 through 4 until the entire surface has been cleaned. 1.4.2 Cleaning the Secondary Transfer Rear Guide 0004-6732 1) Open the front cover.
Chapter 1 F-1-3 1.4.3 Cleaning the Registration Roller, Registration Guide, and Transparency Sensor 0005-6999 1) Slide out the fixing/feeding assembly. 2) Push the leaf springs on both sides, and slide the fixing/feeding assembly farther out. 3) Remove the 3 screws [1], and turn overt the transparency upper sensor unit [2]. [1 [2] F-1-4 4) Remove the paper lint building up over the transparency sensor [1] using a blower brush.
Chapter 1 [1] F-1-5 5) Remove the 2 screws [1], and detach the grounding spring [2]. 6) Remove the screw [3]. [2] [1] [3] F-1-6 7) Remove the 3 screws [1], and detach the registration roller upper stay [3] together with the grounding spring [4] while freeing the spring [2] off its hook. [3] [4] [2] [1] F-1-7 8) Open the registration upper guide [1], and clean the back [1] of the upper guide and the lower guide [2] using lintfree paper moistened with alcohol.
Chapter 1 [1] [3] [2] F-1-8 10) Turn the upper registration roller [1] and the lower registration roller [2] to clean them with lint-free paper moistened with alcohol.
Chapter 1 1.5 Upgrading 1.5.1 Outline of the Version Upgrade 0005-6159 The version upgrade of this machine and the accessories can be done by downloading from a personal computer (PC) in which the service support tool (SST) is installed or by replacing DIMM-ROM. The table below shows a list of firmware and the associated way of upgrading.
Chapter 1 iR XXXX PC for service work SST Initializing the HDD HDD setting information System software Downloading system software HDD Flash ROM Uploading backup data Backup data Downloading backup data Back up RAM F-1-10 To use the SST, you must first set the machine to download mode. The machine's download mode consists of 2 types. -Normal Mode(Download mode B) (With pressing 1+7, turn on the main power switch and select service mode: COPIER> FUNCTION> SYSTEM> DOWNLOAD.
Chapter 1 on keypad, 2+8 Safe mode program Main power switch ON on keypad, 1+7 Boot ROM Boot program HDD SYSTEM program In service mode COPIER > FUNCTION > SYSTEM > DOWNLOAD normal mode program Download mode A Download mode B F-1-11 Use safe mode for the following: -after replacing the HDD. -if the system fails to operate normally.
Chapter 1 T-1-7 Function Formatting the HDD Download mode Normal mode Safe mode (download mode B) (download mode A) - ALL - BOOTDEV DOSDEV - FSTDEV - DOSDEV2 - FSTPDEV - DOSDEV3 - PDLDEV - DOSDEV4 - DOSDEV5 - Downloading system -System -System software -Language -Language -RUI -RUI -Boot -Boot -G3FAX - -Dcon - -Rcon - Downloading/ -DconSRAM - Uploading back up -RconSRAM - data 1.5.
Chapter 1 You need not change the user enviroment network settings before or after the SST. iR XXXX User network enviroment Ethernet I/F User enviromsnt network settings Service network settings Power OFF Power ON in response to 1+7 or 2+8 on keypad iR XXXX Service PC Ethernet I/F User enviroment network settings (settings are retained) SST in use Service network settings IP address: 172.16.1.160 Subnet mask: 255.255.255.
Chapter 1 Copy Send Mail Box Options Auto-Color Select eady to copy Department*S 1 100 % 1:1 Copy atio Finisher Two-sided Paper Select A Text/Photo/Map Special Features Interrupt System Monitor I-Fax Memory X is on F-1-13 Attension when installed option board -Normal Power ON The Ethernet interface is disabled if a TokenRing board is installed. -Power ON in response to 1+7 or 2+8 The Ethernet interface is enabled if a TokenRing board is installed, and the TokenRing board is disabled.
Chapter 1 User network enviroment (TokenRIng) iR XXXX TokenRIng I/F enabled Ethernet I/F disabled Power OFF Power ON in response to 1+7 or 2+8 on keypad iR XXXX Service PC TokenRIng I/F disabled Ethernet I/F enabled SST in use F-1-14 1-28
Chapter 2 Chapter 2 Standards and Adjustments 2-29
Chapter 2 2.1 Image Adjustments 2.1.1 Image Position 2.5+1.5mm/-1.5mm 0 0003-8718 2 The margin and the non-image width of a printout 4 5 made at 100% magnification must be as follows: 6 8 - Leading Edge Margin 4.0+1.5/-1.0mm [double-sided copy, 2nd side:4.0+1.5/-1.0mm] 10 F-2-4 2.1.
Chapter 2 COPIER > ADJUST > FEED-ADJ > RG-REFE decrease the setting of REGIST. (an increase by 10 will decrease the margin by 1 mm) margin is as indicated. - If not as indicated, make the following adjustments: 1) Press the cassette release button, and slide out the double-sided copy, 2nd side:4.0+1.5/-1.0mm Paper leading edge Increase the setting of REGIST. (an decrease by 10 will decrease the margin by 1 mm) 0 2 4 5 6 8 10 12 14 1618 20 cassette 3 or 4 to the front.
Chapter 2 [2] through the opening of the left front stay; then, turn the adjusting screw to adjust the left/right margin. [1] [2] [2] [1] F-2-12 F-2-10 4) Check to make sure that the left/right margin of the printouts on paper from the left deck is as indicated. 2) Check to make sure that the left/right margin of the 5) As necessary, make the following adjustments: prints is as indicated. 3) Tighten the screw. 2.1.
Chapter 2 [1] [1] [1] [1] [2] F-2-14 [2] F-2-16 - turn the screwdriver counterclockwise to decrease the left margin [1]. 10) Close the left deck; when the gap is gone, slide out the left deck once again, and tighten the 4 screws you loosened in step 9). - If there still is a gap, go back to step 9). 11) Close the left deck. 2. Right Deck Left/Right Margin Adjustment 1) Push the release button, and slide out the right deck.
Chapter 2 11) Close the right deck.
Chapter 2 2.2 Scanning System COPIER>ADJUST>CCD>W-PLT-Y COPIER>ADJUST>CCD>W-PLT-Z (to enter the standard white plate white level data X, 2.2.
Chapter 2 mode: COPIER>ADJUST>CCD>FCCDU-RG/GB b-8 auto gradation adjustment target value a. standard white plate white level data COPIER>ADJUST>PASCAL>OFST-P-Y,M,C,K COPIER>ADJUST>CCD>W-PLT-X,Y,Z 2. ADF-Related Adjustments The machine uses the RAM on its reader controller to hold ADF-related service data; as such, you must make the appropriate adjustments for the ADF whenever you have replaced the reader controller or initialized the RAM.
Chapter 2 [1] F-2-21 2-37
Chapter 2 2.3 Laser Exposure System 2.3.1 After Replacing the Laser Scanner 0004-2103 1) Make the following selections in service mode, and press the OK COPIER>FUNCTION>DPC>DPC. 2) Turn off and then on the main power switch.
Chapter 2 2.4 Image Formation System 2.4.1 After Replacing the Black Developing Unit 0004-2117 Be sure to perform the following whenever you have [2] replaced the black developing assembly: 1) Make the following selections in service mode (black toner supply): FUNCTION>INSTALL>TONER-S. [3] F-2-23 5) Supply half the starter so that it is even in the lengthwise direction around the stirring screw inside the color developing unit. 2.4.
Chapter 2 [1] [1 F-2-29 F-2-26 When tightening the screw, take full care so that no shavings caused by turning the screw into the lid of 10) Fit the container lid you removed in step 2) back the developing assembly and the container will move on in the direction indicated in the figure. into the container. 11) Cut off the appropriate tab [1]] to suit the color of the starter you have supplied. The tab A in the figure is an extra tab.
Chapter 2 - if for the CMY developing assemblies, 4) Turn back over the developing unit, and turn the COPIER>FUNCTION>INSTALL>INISET-3 developing gear in the direction in which the cylinder 16) Execute the following service mode item: normally turns so that the agent will drop into the COPIER>FUNCTION>MISC-P>P-PRINT. developing assembly. Store away the generated printout in the service book case. (If there is a previous printout, dispose of it.
Chapter 2 Engage the 4 hooks [1], and attach the developing assembly lid [3] using the 2 screws [2] you removed in step 2). [2] [3] F-2-35 10) Turn the developing gear in its normal direction 5 to 6 by hand to even out the starter inside it. 11) Pour the rest of the starter around the string screw [1] F-2-38 inside the color developing unit. 12) Turn the developing gear 5 to 6 times once again Be sure to force the lid against the developing to even out the starter inside the unit.
Chapter 2 - if Y developing assembly, COPIER>FUNCTION>INSTALL>INISET-Y. - if M developing assembly, COPIER>FUNCTION>INSTALL>INISET-M. - if C developing assembly, 2.4.6 After Replacing the Pre-Transfer Charging Wire 0004-2672 COPIER>FUNCTION>INSTALL>INISET-C. Execute the following in service mode (pre-transfer 19) Execute the following in service mode: charging COPIER>FUNCTION>MISC-P>P-PRINT. Then, wire cleaning): COPIER>FUNCTION>CLEANING>WIRE-CLN.
Chapter 2 blade, be sure to perform the following: 1) Execute the following service mode item (primary transfer ATVC + roller idle rotation): COPIER>FUNCTION>MISC-P>ITR-ROT. Primary Transfer Static Eliminator 0004-4238 If you have replaced the primary transfer static 2.4.11 After Replacing the Photosensitive Drum 2.4.
Chapter 2 2.5 Fixing System 2.5.4 Position of the Fixing inlet Guide 2.5.1 Points to Note When Mounting the Do not loosen the screw on the inlet guide base Fixing Assembly 0004-2213 [1], as you would have to adjust the position of the 0004-1594 guide if you detached it.
Chapter 2 2.5.7 Points to Note About [1] the Position of the Fixing Thermal Switch [2] 0004-5056 After mounting the thermal switch, make sure of the following: Front F-2-43 The surface of the thermal switch [1] must be parallel to the fixing roller. (Check to be sure by shining the 2.5.6 Adjusting thermal switch with a pen light.) Otherwise, re-mount the it.
Chapter 2 OK NG NG NG NG F-2-50 2.5.10 Points to Note When Mounting [1] the Fixing Upper Thermistor F-2-47 0005-5549 After mounting the thermistor, make sure of the OK NG NG NG following: NG The surface of the thermal switch [1] must be parallel F-2-48 to the fixing roller. (Check to be sure by shining the thermal switch with a pen light.) Otherwise, re-mount 2.5.9 Points to Note When it.
Chapter 2 to the fixing roller. (Check to be sure by shining the thermal switch with a pen light.) Otherwise, re-mount OK it. [1] F-2-56 F-2-53 OK NG NG F-2-54 2.5.12 Points to Note When Mounting the External Heat Thermistor 0005-5551 After mounting the thermistor, make sure of the following: The surface of the thermal switch [1] must be parallel to the fixing roller. (Check to be sure by shining the thermal switch with a pen light.) Otherwise, re-mount it.
Chapter 2 2.6 Electrical Components b. service label settings (label attached behind reader 2.6.1 When Replacing the b-1 image read start position adjustment (x direction; Reader Controller PCB 0003-9937 - Be sure to generate the latest P-PRINT printout before replacing the reader controller PCB.
Chapter 2 a. ADF sensor sensitivity adjustment - COPIER>ADJUST>DEVELOP>(all items) FEEDER>FUNCTION>SENS-INT - COPIER>ADJUST>DENS>(all items) b. tray width adjustment - COPIER>ADJUST>V-CONT>(all items) AB system: FEEDER>FUNCTION>TRY-A4 and - COPIER>ADJUST>HV-PRI>(all items) FEEDER>FUNCTION>TRY-A5R inch system: FEEDER>FUNCTION>TRY-LTR and FEEDER>FUNCTION>TRY-LTRR c.
Chapter 2 [1] [3] [2] [3] [4] [3] [1] F-2-60 [3] [2] F-2-59 [4] [3] Supplementary Information: If the harness [1] is away from the side plate [4] of the DC controller box, wrong detection (E070-0102) of the ITB home position tends to occur because of noise. 2.6.4 After Replacing the Main Controller PCB (main) 0004-1717 [5] [6] F-2-61 After mounting the main controller PCB (main), be sure to mount the PCBs you may have removed before replacing the main controller PCB: 1 boot ROM 2.6.
Chapter 2 “Turn Off and Then On the Power Switch on the 4) Enter the appropriate card No. Left” on its control panel, turn off and then on the Enter the lowest of the numbers of the cards used for power. group control, and press the OK key (e.g., enter ‘1’ if 3) Make the following selections in service mode, and cards run from No. 1 to No. 1000). press the OK key to initialize the RAM: 5) Turn off and then on the main power. COPIER>FUNCTION>CLEAR>MN-CON. 6) Check the count control function.
Chapter 2 COPIER>ADJUSUT>HV-TR>1TR-CGAI COPIER>ADJUSUT>HV-TR>1TR-COFS COPIER>ADJUSUT>HV-TR>1TR-GAI2 COPIER>ADJUSUT>HV-TR>1TR-OFS2 1TR-GAIN 1TR-OFST 1TR-CGAI 1TR-COFS 1TR-GAI2 1TR-OFS2 XXX XXX XXX XXX XXX XXX F-2-62 2) Generate a P-PRINT printout in service mode. 3) Put the generated P-PRINT printout [1] in the service book case, replacing any existing printout. [1] F-2-63 2.6.
Chapter 2 2.7 Pickup/Feeding System 2.7.2 Adjusting the Manual Feed Pickup Horizontal 2.7.1 Adjusting Horizontal After the Registration Registration Replacing Make copies using the manual feed tray as the source the Pickup Cassette 0003-9955 of paper, and check to make sure that the left/right 0003-9954 Make prints using the cassettes 3 and 4 as the source of paper, and check to make sure that the left/right margin is as indicated. margin is as indicated.
Chapter 2 1) Push the release button, and slide out the left deck. the left margin [1]. 2) Using a flat-bladed screwdriver, detach the left face - turn the screwdriver clockwise to increase the left margin [2]. cover [1]. A full turn of the screwdriver will change the left margin by 1.0 mm. 6) Tighten the 2 screws you loosened in step 3). 7) Attach the left face cover you removed in step 2) back to the machine. 8) Close the left deck.
Chapter 2 [1] [1] [1] [2] [1] F-2-70 [2] F-2-72 4) Check to make sure that the left/right margin of printouts made on paper from the right deck is as indicated. 5) As necessary, perform the following: 10) Close the right deck; when the gap is gone, slide out the right deck once again, and tighten the 4 screws you loosened in step 9). If there still is a gap, go back to step 9). 11) Close the right deck. 2.7.
Chapter 2 3) Register the A4 paper width basic value as follows: 3-1) Set the manual feed side guide to A4. 3-2) Make the following selections to register manual feed A4 width: CPOIER>FUNCTION>CST>MF-A4 3-3) Press the OK key to register the A4 width. 3-4) Record the A4 basic value indicated on the control panel on the service label. 4) Register the A6R paper with basic value as follows: 4-1) Set the manual feed side guide to A6R.
Chapter 3 Chapter 3 User Mode Items 3-59
Chapter 3 3.1 Common Settings 0002-9584 * Factory setting.
Chapter 3 Item Description reception/fax: 1/2/*3 other: 1/2/*3 manual feed paper standard mode on (paper size select, paper type select), *off registration local print standard mode paper select: *auto, cassette 1 thorough 5 print quantity: *1 to 2000 sorter (if w/ finisher): non-sort, *sort, rotation sort, group, rotation group sorter (w/ finisher): non-sort, sort, *shift sort, group, shift group, rotation group, staple double-sided print: on (left/right spread, top/ bottom spread), *off file delete
Chapter 3 3.2 Setting the Timers 0002-9585 * Factory setting. T-3-2 Mode Description date/time enable time zone, *daylight saving auto sleep time 10, 15, 20, 30, 40, 50, 1 hr, 90 min, 2, 3, 4 hr auto clear time 0=no; 1... *2...
Chapter 3 3.3 Adjustment, Cleaning 0002-9586 * Factory setting. T-3-3 Item zoom fine adjustment Description XY individually; -1.0 to +1.0% (in 0.
Chapter 3 3.4 Report 0002-9587 * Factory setting.
Chapter 3 3.5 System Control Settings 0002-9588 * Factory setting T-3-5 Item Description system administrator info yes using ID, address group ID ON/*OFF communications control yes using e-mail, fax, box setup remote UI *ON/OFF address book limit ID No., access NO.
Chapter 3 3.6 Copier Settings 0002-9589 * Factory setting.
Chapter 3 3.7 Common Transmission Settings 0002-9590 * Factory setting. T-3-7 Item Description common transmission source register (99 max.
Chapter 3 Item Description auto redial (*ON/OFF) fax reception function ECM (*ON/OFF) setup fax reception function setup reception mode (*auto reception, fax/tel switch-over, modem dial-in) ring(ON/*OFF) remote reception (ON/*OFF) auto reception switch-over (ON/*OFF) 3-68
Chapter 3 3.8 Box Settings 0002-9591 T-3-8 Item Description box function setup user box setup, register (99 max.) read-in setup (register, initialize) fax box setup, register (49 max.
Chapter 3 3.9 Printer Settings 0002-9592 * Factory setting.
Chapter 3 3.
Chapter 4 Chapter 4 Service Mode 4-73
Chapter 4 4.1 Test Print 4.1.1 Overview 0001-6108 The machine offers the following 6 types of test prints (TYPE), each designed for identification of a specific type of image fault. The data for these test prints is prepared by the main controller: if the output of a test print is free of the fault in question, suspect a fault on the PDL input or the reader unit. 4.1.2 Test Print TYPE 0001-6109 T-4-1 Type No.
Chapter 4 4.1.4 16-Gradation (TYPE=4) 0001-6113 Use this test print to check gradation, fogging, white line, and uneven density at the front/rear. a. Gradation If the 16-gradation[1] is not properly produced, suspect a fault in the drum unit or the laser exposure system. b. Fogging If fogging is found only in the white area[2], suspect a fault in the drum unit or the laser exposure system. c. White Line If a white line is found in the image, suspect a fault in the developing system. d.
Chapter 4 F-4-2 4.1.6 MCYBk Horizontal Stripes (TYPE=10) 0001-6118 Use this test print to check the density of dark areas of individual colors, balance among colors, and white lines associated with development. a. Solid Density of Individual Colors and Balance Among Colors - the density must not be appreciably low (too light). - if the density of a specific color is too low (too light), suspect a fault in the developing system.
Chapter 4 2.5 1.5mm 2.5 1.5mm F-4-3 4.1.7 64-Gradation (TYPE=12) 0001-6119 Use this test print to check the gradation of Y, M, C, and Bk at once. F-4-4 4.1.8 Full Color 16-Gradation (TYPE=14) 0001-6120 Use this test print to check the gray balance, gradation of individual colors (YMCBk), and fogging. a. Gray Balance Check the grayscale area to see if the densities of all colors are even. b. Gradation Check the gradation of individual colors (YMCBk) and for any difference in color.
Chapter 4 c. Fogging If fogging is found in the white area, suspect a fault in the developing system, a fault in the drum unit, and poor adjustment of the laser exposure system.
Chapter 5 Chapter 5 Outline of Components 5-79
Chapter 5 5.1 Clutch/Solenoid 5.1.1 Clutches and Solenoids 0004-9524 The reader unit does not use clutches or solenoids. T-5-1 Name Connector No Fixing/ Notation Parts No.
Chapter 5 Name Connector No Fixing/ Notation Parts No.
Chapter 5 SL1 SL10 SL4 SL3 SL2 CL3 SL11 CL2 CL1 SL6 SL12 SL7 SL5 SL8 SL9 F-5-1 5-82
Chapter 5 5.2 Motor 5.2.1 Motors 0004-9333 T-5-2 Name Description Notation Parts No. I/O Scanner motor PART-CHK E code drives the No. 1/No. 2 mirror base M501 FK2-0237 E202 T-5-3 Connector No.
Chapter 5 T-5-4 Name Description Notation Parts No.
Chapter 5 Name Description Notation Parts No.
Chapter 5 Name Description Notation Parts No. Left deck lifter motor I/O PART-CHK E code drives the left deck lifer M30 FK2-0017 Cassette 3 lifer motor drives the upper cassette lifter M31 FK2-0016 Cassette 4 lifter motor drives the lower cast lifter M32 FK2-0016 T-5-5 Connector No.
Chapter 5 Connector No.
Chapter 5 M6 M14 M29 M18 M17 M9 M30 M31 M19 M32 M3 M26 M2 M5 M23 M27 M20 M21 M22 M15 M4 M1 M25 M28 M13 M8 M12 M11 M10 F-5-3 5-88
Chapter 5 5.3 Fan 5.3.1 Fans 0005-0020 T-5-6 Name Nota tion FM1 3 Parts No. Function I/O PART-CHK Reader cooling fan cools the reader assembly FH5-1061 1:ON E code T-5-7 Connector No.
Chapter 5 T-5-8 Name Description Nota tion FM1 Parts No.
Chapter 5 Name Description Nota tion FM9 FM1 Parts No.
Chapter 5 FM2 FM5 FM9 FM1 FM10 FM7 FM12 FM4 FM3 FM11 FM6 F-5-5 5-92 FM8
Chapter 5 5.4 Sensor 5.4.1 Sensors 0005-0022 T-5-10 Name Description Connector No. Notat ion Parts No.
Chapter 5 T-5-11 Name Description Not Connector No. atio n PS1 Parts No.
Chapter 5 Name Description Connector No. Not atio n PS1 1 Parts No.
Chapter 5 Name Description Connector No. Not atio n PS2 3 Parts No.
Chapter 5 Name Description Connector No. Not atio Parts No.
Chapter 5 Name Description Connector No. Not atio Parts No.
Chapter 5 Name Description Connector No. Not atio n PS6 0 Parts No.
Chapter 5 PS28 PS29 PS32 PS3 PS29 PS14 PS10 PS12 PS18 PS15 PS2 PS1 PS19 PS8 PS30 TS1 PS4 PS25 PS41 PS47 PS43 PS40 PS42 PS23 F-5-7 5-100 TS2 PS3 PS22 PS9
Chapter 5 PS5 PS31 PS20 PS6 PS26 PS21 PS13 PS64 PS34 PS66 PS36 PS35 PS33 PS60 PS7 PS24 PS49 PS17 PS51 PS61 PS62 PS50 PS48 PS57 PS55 PS56 PS54 PS63 F-5-8 5-101
Chapter 5 PS65 PS37 PS38 PS52 PS58 PS39 PS46 PS53 PS44 PS45 PS59 F-5-9 5-102
Chapter 5 5.5 Switch 5.5.1 Switches 0005-0068 The reader unit does not have any switch. T-5-12 Name Not Description atio n SW 1 SW Parts No.
Chapter 5 Name Not Description atio n Parts No.
Chapter 5 5.6 Lamps, Heaters, and Others 5.6.1 Heaters, Lamps, and Others 0004-3243 LA1 H5 H501 H502 LED1 H3 H4 H7 H2 H1 H6 HDD1 ELB1 F-5-11 T-5-13 Name Description Notatio n H1 Parts No.
Chapter 5 Name Description Notatio n H3 Parts No.
Chapter 5 Name Description Notatio n LA1 PART- Parts No.
Chapter 5 5.7 PCBs 5.7.1 PCB 0004-9428 T-5-15 Not atio Name Parts No. Description FM2-1102 communicates with the printer unit, n [1] Interface PCB ADF [2] Reader controller PCB [3] CCD/AP PCB FM2-1101 FM2-0617 (CCD controls the reader unit performs analog image processing unit) [4] Inverter PCB FK2-0225 drives the scanning lamp F-5-12 T-5-16 Notat Name ion [1] BD PCB Parts No.
Chapter 5 Notat Name ion [2] Potential control PCB Parts No.
Chapter 5 Notat Name ion [19] Main controller PCB (sub) Parts No.
Chapter 5 [1] [3] [2] [7] [6] [4] [5] [8] [9] [10] [11] [16] [12] [13] [14] [15] [17] [32] [18] [31] [19] [30] [29] [28] [20] [22] [21] [27] [23] [26] [24] [25] F-5-13 5-111
Chapter 6 Chapter 6 System Construction 6-113
Chapter 6 6.1 System Construction 6.1.1 System Configuration with Pickup/Delivery Accessories 0002-5061 The machine may be configured as follows with pickup/delivery accessories [5] [7] [3] [1] [6] [3] [2] [4] F-6-1 [1] Finisher-R1 [2] Saddle Finisher-R2 [3] Additionary Finisher Tray-A1 [4] Puncher Unit-L1 [5] Shift Tray-C1 [6] Delivery Tray-K1 [7] Side Paper Deck-U1 * If any of the accessories [1] through [3] is used, the accessories [5] and [6] cannot be used as part of the system. 6.1.
Chapter 6 [2] [1] [3] [4] [5] [8] [6] [10] [9] [7] F-6-2 [1] iR Security Kit [2] SEND Expansion Kit D1P/D1U (dongle for extended functions) [3] Image Conversion Board-A2 [4] USB Interface Board-A3, or TokenRing Board (optional for 120V model) [5] UFR Board (standard for N model) [6] Ethernet Board (standard) [7] Super G3 Fax Board-P1 (optional for 100V model) [8] PS Print Sever Unit-D1 [9] Color iR 256 MB Expansion RAM (optional for 100V) [10] PDL Expansion Kit (LIPS) C1 (for 100V model, LIPS model
Chapter 6 6.2 Function List 6.2.1 Print Speed 0002-5174 T-6-1 Paper type Plain paper mode (64 to 105 g/m2) Paper size Cassette/deck Manual feeder Cassette/deck (single-sided) (singe-sided) (double-sided) Color Mono Color Mono Color Mono 7.8 28 7.8 20 3.9 17 7.8 28 7.8 20 3.9 17 4.4 25 4.4 18 2.2 15 4.4 25 4.4 18 2.2 15 7.8 34 7.8 24 3.9 18 7.8 43 7.8 29 3.9 19 15.5 68 7.8 40 7.8 34 A5R 15.5 68 7.8 40 7.8 34 Exective 7.8 43 8 29 3.
Chapter 6 Paper type Paper size Cassette/deck Manual feeder Cassette/deck (single-sided) (singe-sided) (double-sided) Color Heavy paper A3 mode 1 (105 to 163 g/m2) 4.1 Mono 28 Color Mono Color Mono 4.1 20 2.0 17 11"×17"(2 79mm×43 17 4.1 28 4.1 20 2.0 2.6 25 2.6 18 1.3 15 2.6 25 2.6 18 1.3 15 4.1 34 4.1 24 2.0 18 4.1 43 4.1 29 2.0 19 6.3 68 4.1 40 3.2 34 A5R 6.3 68 4.1 40 3.2 34 A3 3.4 28 3.4 20 --- 17 3.4 28 3.4 20 --- 17 2.
Chapter 6 Paper type Paper size Cassette/deck Manual feeder Cassette/deck (single-sided) (singe-sided) (double-sided) Color Mono Color Mono Color Mono --- --- 3.4 20 --- --- --- --- 3.4 20 --- --- --- --- 2.2 18 --- --- --- --- 2.2 18 --- --- --- --- 3.4 24 --- --- --- --- 3.4 29 --- --- --- --- 3.4 40 --- --- A5R --- --- 3.4 40 --- --- Transparency A4, LTR 3.4 40 3.4 40 --- --- Postcard 2-pane --- --- 3.
Chapter 6 6.2.
Chapter 6 6.2.3 Accessories The following accessories are offered for the machine: 1. Finisher-R1 2. Saddle Finisher-R2 3. Additional Finisher Tray-A1 (Japanese model only) 4. Puncher Unit-L1 5. Side paper Deck-U1 6. Shift Tray -C1 7. Image Conversion Board-A2 8. Super G3 Fax Board-P1 9. PDL Expansion Kt (LIST)-C1 (Japanese model only) 10. Color Network Printer Expansion Kit-C1 (non-Japanese model only) 11. SEND Expansion Kit-D1P 12. SEND Expansion Kit-D1U (Japanese and European models only) 13.
Feb 4 2004
