Océ | Operating Manual Océ Océ VarioStream 7000 SINGLE Pinfed
...and how about training? We also offer courses in our Training Center for the product described. Information: Phone +49 8121 72 3940 Fax +49 8121 72 3950 Océ Printing Systems GmbH ITC Postfach 1260 85581 Poing Germany Edition 2005/11 Order no. A29246-X20-X-4-7680 Copyright © Océ Printing Systems GmbH 2004, 2005 The product names Océ VarioStream®, Océ Web Buffer 9000®, Océ VarioPrint® and Océ CustomTone® are subject to trademark.
Notes on the printing system documentation 1 Safety 2 Description of the printing system 3 Operator panel 4 Operating the printing system 5 Cleaning the printing system 6 Replacing consumables and expendables 7 Correcting faults 8 Appendix Index
Table of contents Table of contents 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.1 2.2 2.3 2.4 2.5 2.6 Notes on the printing system documentation ................................................... 11 Overview.................................................................................................................. 11 Signposts ................................................................................................................ 12 Using "Help" ..................................................
Table of contents 2.7 3 3.1 3.2 3.3 3.4 3.5 4 4.1 4.2 4.3 2.6.4 Transport .................................................................................................. 36 2.6.5 Repairs ..................................................................................................... 36 2.6.6 Fire ........................................................................................................... 36 2.6.7 Disposal .........................................................................
Table of contents 4.3.2 4.3.3 4.3.4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 4.3.1.2 Deleting users ........................................................................... 82 4.3.1.3 Editing users ............................................................................. 82 Managing user settings (operator) ........................................................... 84 4.3.2.1 Logging on as user and requesting the access ticket ............... 85 4.3.2.2 Changing password .......................
Table of contents 5.10 Converting the printing system ............................................................................. 162 5.10.1 Selecting a configuration ........................................................................ 164 5.10.2 Converting the printing system ............................................................... 165 5.10.2.1 Start conversion ...................................................................... 165 5.10.2.2 Replacing the toner feed ........................
Table of contents 7.3.1 7.3.2 7.3.3 7.3.4 Replacing the photoconductor drum ..................................................... 257 Run in photoconductor drum .................................................................. 263 Replacing the cleaning brush ................................................................ 263 Replacing corotrons ............................................................................... 269 7.3.4.1 Preparing corotron replacement .....................................
Table of contents Expendables for VarioStream 7200, VarioStream 7300, VarioStream 7400........ 361 Expendables for VarioStream 7450, VarioStream 7550, VarioStream 7650........ 362 Expendables for VarioStream 7450 CX, VarioStream 7550 CX, VarioStream 7650 CX ............................................................................. 364 Cleaning materials and equipment ................................................................................. 365 Technical data .....................................
1 Notes on the printing system documentation 1 Notes on the printing system documentation 1.1 Overview The purpose of this documentation is to ensure that all printing system-related work is carried out safely and correctly. It contains safety directives that must be strictly observed. Each section is divided into small, easy-to-understand subject areas. The beginning of each section contains an overview to help you quickly find the precise information you are looking for.
1.2 Signposts 1.2 Signposts This section 2 Safety gives you all necessary information on how to safely and efficiently operate the printing system. Section 3 Description of the printing system explains the structure of the printing system. The operational controls are also described. The section 4 Operator panel describes the individual areas of the operator panel with the most important icons and buttons.
1.3 Using "Help" 1.3 Using "Help" Help on the operator panel of the printing system is operated using the following buttons: Button Function opens Help. hides or displays the navigation area with the following tabs: • Contents(see section 1.3.1 Contents, page 14) • Index(see section 1.3.2 Index, page 15) • Search(see section 1.3.3 Search, page 16) When the navigation area is hidden, there is more space available to view the help topics. switches between the last help topics (backwards or forwards).
1.3.1 Contents 1.3.1 Contents The Help is divided into different main groups: • General • VarioPrint 5000 or VarioStream 9000 or VarioStream 7000 • Paper Path Manager • Paper post processing devices, if available In the "Contents" tab, you can show or hide individual Help levels and select the desired Help topic, e. g.: 14 A29246-X20-X-4-7680 / all102.
1.3.2 Index 1.3.2 Index The "Index" tab provides quick access to the required information. You can also search directly for a specific word within index entries. Proceed as follows: 1. Enter the text into the "Search" input field. 2. Press Enter key. Example: A29246-X20-X-4-7680 / all102.
1.3.3 Search 1.3.3 Search Via the "Search" tab you can launch the full text search. The full text search is used to find one or more specific words in the entire Help. Uppercase or lowercase is not relevant for the search. Proceed as follows: 1. Enter the text into the "Search" input field. 2. Press Enter key. The search results are listed with the title of the corresponding help topic, and are sorted by level of matches and the frequency in which the word appears in the help topic, e. g.
1.3.4 Direct help 1.3.4 Direct help Context-sensitive Direct Help provides detailed information on all: • Menus • Operating elements in menus • Error messages and warnings If necessary, all the requirements for a setting are also listed in the context-sensitive help system. Specified standard settings and values are denoted in bold. Starting direct help Proceed as follows: 1. Select menu or select operating element or select message. 1 of 2 A29246-X20-X-4-7680 / all102.
1.3.4 Direct help Proceed as follows: 2. Press the F1 key. The Direct Help is opened, e. g.: 2 of 2 18 A29246-X20-X-4-7680 / all102.
1.4 Symbols in the text 1.4 Symbols in the text Different symbols help you to find your way around the text: Symbol Meaning Menu The name of a button or menu on the operator panel is enclosed in angle brackets. SAMPLE button Mechanical buttons are denoted in uppercase letters. This symbol indicates tips for operating the printing system.
1.5 Symbols in diagrams and illustrations 1.5 Symbols in diagrams and illustrations If not otherwise indicated, diagrams and illustrations of actions depict the starting position of the respective component for the described step. For easier understanding, the diagrams only depict the components that are directly relevant to the immediate context. Arrows denote the positions where you have to perform an action or observe something in particular.
1.5 Symbols in diagrams and illustrations Symbol Meaning White arrow: Note arrow An action should be performed in this area, e. g.: A29246-X20-X-4-7680 / all102.
1.6 Other documents 1.6 Other documents If not otherwise indicated, the following documents are supplied with each printing system in addition to the operating manual: Title Order number Safety Information on Océ Printing Systems A29246-X23-X-1-79 Papierspezifikation Endlos-Drucksysteme Paper Specification Continuous Feed Printing Systems (English) Deutsch: A29249-X2-X-10-59 English: A29249-X2-X-10-7659 1.
1.8 Statutory requirements 1.8 Statutory requirements The information, data and instructions in this documentation were up-to-date at the time of going to press. The right of technical modifications due to further development of the printing system is reserved. For this reason, the information, illustrations and descriptions in this documentation cannot give rise to any claims for modifications or additions to printing systems that have already been shipped and accepted.
1.8 Statutory requirements 24 A29246-X20-X-4-7680 / all103.
2 Safety 2 Safety 2.1 Overview This section gives you all necessary information on how to safely and efficiently operate the printing system. You will find information on the following topics: 2.2 Intended Purpose >>> page 26 2.3 Operating and service clearance areas >>> page 27 2.4 Flagging of safety directives >>> page 28 2.5 Warning and Information signs >>> page 29 2.6 Accident and damage prevention >>> page 31 2.
2.2 Intended Purpose 2.2 Intended Purpose The printing system shall only be considered as being used for its intended purpose if the notices and instructions in this documentation are strictly observed. The printing system is intended solely for printing materials that comply with the paper specifications (see section 1.6 Other documents, page 22).
2.3 Operating and service clearance areas 2.3 Operating and service clearance areas The operating and service clearance areas for the printing system depicted in the following diagram should not be obstructed in any way. Dotted lines: additional area required for replacing the developer station Dimensions in millimeters (inches) A29246-X20-X-4-7680 / fa202_single.
2.4 Flagging of safety directives 2.4 Flagging of safety directives In addition to the safety directives in section 2.6 Accident and damage prevention, you must also observe the safety directives outlined elsewhere in this documentation .
2.5 Warning and Information signs 2.5 Warning and Information signs The following signs are affixed inside the printing system at potential danger points: Sign Meaning Warning: Live electric parts There are live electric parts behind protective covers bearing this sign. These protective covers may only be removed by authorized Océ service personnel. Warning: Rotating parts Parts of the body (particularly fingers), unprotected long hair or loosely hanging items of clothing and jewelry (e. g.
2.5 Warning and Information signs Sign Meaning Do not touch the photoconductor drum surface. When working with the photoconductor drum, never touch its surface. Only touch the PC drum on the inside. When working with the photoconductor drum, only hold it on the inside. Disposal The symbol "the crossed-out wheeled bin" indicates that at the end of life of the equipment separate collection is required in the EU Member States.
2.6 Accident and damage prevention 2.6 Accident and damage prevention This section contains information on the following topics: 2.6.1 Personal Representations >>> page 31 2.6.2 Operation >>> page 32 2.6.3 Assembly and installation >>> page 35 2.6.4 Transport >>> page 36 2.6.5 Repairs >>> page 36 2.6.6 Fire >>> page 36 2.6.7 Disposal >>> page 36 2.6.1 Personal Representations Agent An agent is any individual or legal entity (corporate body) that uses or commissions the use of the printing system.
2.6.2 Operation Service Service staff are specialized Océ personnel who carry out all work that operators do not have the permission to, on and with the printing system. (e. g., any work on the power circuits in the printing system). 2.6.2 Operation Observe the following instructions when operating the printing system: 2.6.2.1 Operator >>> page 32 2.6.2.2 Safety covers >>> page 33 2.6.2.3 Cleaning >>> page 33 2.6.2.4 Foreign bodies, noises >>> page 33 2.6.2.5 Cooling, heat, emissions >>> page 34 2.6.2.
2.6.2.2 Safety covers • Do not work with unprotected long hair or wear loosely hanging items of clothing (e. g. ties, sleeves, scarves et. c.), or jewelry such as necklaces, bracelets and rings, since these can catch in the drive mechanisms or moving parts of the printing system and cause injury. 2.6.2.2 Safety covers • Do not attempt to remove safety covers yourself; do not manipulate safety equipment such as the switches monitoring the safety covers, fuses etc.
2.6.2.5 Cooling, heat, emissions • Should the printing system emit any unusual or noticeable noises or smells, power down the printing system and contact your service engineer. 2.6.2.5 Cooling, heat, emissions • Do not obstruct the cooling ducts, since this may result in overheating or combustion while the device is in operation. • Make sure there is an adequate supply of fresh air and cooling air to the room in which the printing system is located (see section Technical data, page 367).
2.6.2.8 Laser 2.6.2.8 Laser • If the printing system contains a laser: Never look directly into a laser beam or laser optics. Never move a tool near the laser beam so that you do not unintentionally divert the laser beam. The laser beams in fiber optic devices can injure your eyes. 2.6.2.9 Remote control via LAN • If you operate the printing system from a remote operator panel: The access ticket ensures that only one user at a time can access the printing system (see section 4.3.2.
2.6.4 Transport • Data transmission lines should neither be connected nor disconnected during electrical storms. 2.6.4 Transport The printing system may only be transported by service personnel or authorized transport companies. 2.6.5 Repairs Repairs to the device must only be carried out by service personnel. Access to locked areas and areas which can only be opened with special tools is reserved for service personnel.
2.7 Safety regulations and standards • Points to observe when disposing of a photoconductor drum: – Before touching the drum, always put on the gloves provided with the drum. – Should the photosensitive coating on the drum flake off, carefully collect the flakes or fragments of coating. – Store the photoconductor drum and any flakes of coating in the original drum packaging. – The drums and coating are hazardous waste and require special disposal.
2.7.1 CE Mark 2.7.1 CE Mark The printing system fulfills the requirements of the EC directives 89/336/EWG, "Electromagnetic Compatibility" and 73/23/EWG "Low Voltage Directive". The CE Mark indicates that the printing system complies with these EC directives. The replacement cart for developer stations (optional) is also CE certified. All other devices that are connected to the printing system must also comply with the requirements set forth in the relevant EC directives.
2.7.2 Accident prevention regulations for the replacement cart for developer stations (optional) Records must be kept of the results of device inspections as per §23. Proof of these inspections as per § 23 par. 1 and 2 can be provided e. g. by entering the inspection results in an inspection log, by maintaining a file index or by affixing a test badge (giving inspection date and inspection office). Requirement for affixing the test badge: The device has no safety defects. A29246-X20-X-4-7680 / all203.
2.7.2 Accident prevention regulations for the replacement cart for developer stations (optional) 40 A29246-X20-X-4-7680 / all203.
3 Description of the printing system 3 Description of the printing system 3.1 Overview This section presents the printing system structure graphically. The operating elements are also described. You will also find information on paper types, paper handling and toner bottle identification. You will find information on the following topics: 3.2 Device overview >>> page 41 3.3 Operating elements >>> page 50 3.4 Paper specifications >>> page 55 3.5 Paper feed options >>> page 57 3.
3.2.1 Doors and covers 3.2.1 Doors and covers Front view Side door of fuser station Front door of fuser station Left door 42 Right door A29246-X20-X-4-7680 / fa301.
3.2.1 Doors and covers Front door of fuser station Left door A29246-X20-X-4-7680 / fa301.
3.2.1 Doors and covers Rear view Left door Right door Center door 44 A29246-X20-X-4-7680 / fa301.
3.2.2 Internal view 3.2.2 Internal view Front side 1 2 3 20 A29246-X20-X-4-7680 / fa301.
3.2.2 Internal view 1 2 3 4 5 6 7 8 9 10 46 side door of fuser station Stacker operator panel Fuser station Front door of fuser station Paper transporter Cover hood Transfer corotron cartridge Photoconductor drum Discharge corotron cartridge Cleaning brush 11 12 13 14 15 16 17 18 19 20 Operator panel on paper transporter Touchscreen operator panel Floppy disk drive Charge corotron cartridges Front right door Developer station Front left door Rocker Stacker top Stacker tray A29246-X20-X-4-7680 / fa301.
3.2.2 Internal view Rear 1 10 1 2 3 4 5 6 7 8 9 10 2 9 8 7 3 4 5 6 Back left door Fuser oil container Back center door Fuser station Back right door Container for toner supply bottle Container for fine filter Toner dust indicator Container for waste toner bottle Main circuit breaker A29246-X20-X-4-7680 / fa301.
3.2.3 Toner bottle identification 3.2.3 Toner bottle identification Toner bottle identification ensures that the toner bottle and toner box are assigned correctly and unambiguously to the developer station. A plausibility check also prevents incorrect settings on the developer station. For this purpose, each toner bottle is equipped with a transponder for toner identification. Transponder data is read by a reader and this information is analyzed by the printing system.
3.2.3 Toner bottle identification The most important toner data and the current fill level can be found in the operator panel in menu , e. g.: Display Description Toner Displays the ID of the toner used. The message "unknown" indicates that the toner bottle is not equipped with a transponder. Fill level Displays whether there is still toner in the toner bottle. Feed counter Displays the current number of feed cycles from the toner bottle.
3.3 Operating elements 3.3 Operating elements This section contains information on the following topics: 3.3.1 Operator panel on paper transporter >>> page 50 3.3.2 Stacker operator panel >>> page 51 3.3.1 Operator panel on paper transporter This operator panel can be accessed by opening the printing system cover hood. It has three keys for moving the paper web. Key Function EJECT moves the paper web at print speed while the key is pressed. The paper web is not printed.
3.3.2 Stacker operator panel 3.3.2 Stacker operator panel The stacker is only available as an option for the printing system. 1 2 1 Stacker operator panel 2 Stacker A29246-X20-X-4-7680 / fa301.
3.3.2 Stacker operator panel Stacker operator panel 9 10 1 2 11 3 4 12 5 6 7 8 Pos. Key Function 1 Switches the printing system from "Stop" or "Error" modes to ready mode. If no error condition is present, the green indicator lamp lights up. READY Requirements: • No errors present • Controller and system control are ready 2 EJECT moves the paper web at print speed while the key is pressed. Depending on how long this key is pressed, single or several pages can be advanced.
3.3.2 Stacker operator panel Pos. Key Function 3 switches on the tension rollers in the stacker top. Pressing the key again deactivates them. After a period of 10 seconds, the tension rollers are automatically powered down (not while paper is being inserted). This key has no function during the preparation phase of the printing system. Requirement: • This function can only be executed in "Stop" status. 4 completely lowers the stacker tray slide and deactivates it.
3.3.2 Stacker operator panel LED display Pos. Indicator lamp Function 9 READY This green indicator lamp lights up if no error condition is present when the READY key is pressed. 10 EJECT The yellow indicator lamp lights up while the paper is being advanced after pressing the EJECT or NPRO keys. 11 12 54 The indicator lamp under this icon lights up after the key for lowering or raising the stacker tray slide in the stacker tray is pressed.
3.4 Paper specifications 3.4 Paper specifications Note When using continuous rollpaper, observe the operating instructions for the paper preand post-processing devices. This section contains information on the following topics: 3.4.1 General information >>> page 55 3.4.2 Paper types >>> page 55 3.4.3 Paper handling >>> page 56 3.4.
3.4.3 Paper handling 3.4.3 Paper handling The climate (temperature and relative humidity) in the storeroom or processing room is of major importance in ensuring optimum paper processing. Unsuitable conditions can, for example, give the paper an excessive curl, make it bumpy, or alter its electrical resistance. The paper should be transported and stored in a suitable manner.
3.5 Paper feed options 3.5 Paper feed options 1 Photoconductor drum 2 LED print head 3 External paper feed 4 Paper feed from behind 5 Internal input tray 6 Paper feed from the front A29246-X20-X-4-7680 / fa301.
3.5 Paper feed options 58 A29246-X20-X-4-7680 / fa301.
4 Operator panel 4 Operator panel 4.1 Overview This section describes the individual areas of the operator panel with the most important icons and buttons. You will also find out how to navigate through the menus, set parameters, and start and end the replacement of consumables and expendables. You will find information on the following topics: 4.2 Operator panel description >>> page 60 4.
4.2 Operator panel description 4.2 Operator panel description The operator panel is divided into the following areas: 1 2 3 1 see section 4.2.1 Toolbar, page 61 2 see section 4.2.2 Menu tree, page 71 3 see section 4.2.3 Menu display, page 79 60 A29246-X20-X-4-7680 / fa400.
4.2.1 Toolbar 4.2.1 Toolbar The toolbar can be used to access important functions in the printing system quickly and to switch directly to frequently used menus. 1 2 3 1 see section 4.2.1.1 Buttons and displays in the left-hand area, page 62 2 see section 4.2.1.2 Center area buttons and displays, page 64 3 see section 4.2.1.3 Frame toolbar, page 69 A29246-X20-X-4-7680 / fa400.
4.2.1.1 Buttons and displays in the left-hand area 4.2.1.1 Buttons and displays in the left-hand area Note The following buttons can be operated both with the mouse and from the touchscreen. Button Function switches the printing system back from "Stop" or "Error" status to operational status.
4.2.1.1 Buttons and displays in the left-hand area Display Function Standard display (no current print data from the host). Indicates that the controller is performing a restart. If this message is displayed, print data transfer from the host must be repeated as it cannot be guaranteed that the last pages were correctly transferred and fused before the error occurred. Standard display (no controller restart). 2 of 2 A29246-X20-X-4-7680 / fa400.
4.2.1.2 Center area buttons and displays 4.2.1.2 Center area buttons and displays The current printer status is displayed in the center area of the toolbar. The individual displays have different background colors depending on the printer status: • Green: the printer is printing or is ready to print • Red: error • Gray: all other printer states The most important status displays are described below: Display Function The printing system is ready to print, there are no error messages.
4.2.1.2 Center area buttons and displays Display Function The printing system is switching to "Stop" status. The printing system is being initialized and is not yet ready for printing. The printing system is stopping to clean the corotrons. The printing system is being prepared for power off. A shut-down setup is being written, all components are being exited. A setup is being loaded or saved. Consumable replacement is being carried out. 2 of 3 A29246-X20-X-4-7680 / fa400.
4.2.1.2 Center area buttons and displays Display Function The printing system is in "Stop" status. The following icon is displayed when a message from the data stream has also been transferred: The complete message is displayed on the "Job Preparation" tab in the menu. The printing system is being prepared for restart and will then be rebooted. The twin printing system is in the "Stop" status. Printing is interrupted because pre/post processing has stopped.
4.2.1.2 Center area buttons and displays Button Function Switches to the menu. The following buttons are available here under "Job control": Cancels the current print job. The data in the page buffer is erased. Requirement: The printing system is in "Stop" status. Only in PCL mode and only if the printing system is in "Not ready" status: Cancels the current print job. The data in the page buffer is still printed out. Only in I-Mode: deletes the existing data in the printing system.
4.2.1.2 Center area buttons and displays Button Function Activates the channel. The clutch icon is closed. Deactivates the channel. The clutch icon is opened. During the time needed to activate/deactivate a channel, the clutch icon is shown in yellow. Flashes when there is an error message. Flashes when there is a warning. Flashes when there is information. When there is no error message, warning or information, this button is hidden.
4.2.1.3 Frame toolbar Button Function Indicates that remote access is not activated. Clicking the button activates remote access directly without having to go through the menu. Switches to the menu. This menu displays the current counter values and the respective limit values for all consumables and expendables in the printing system. Switches to the menu. This menu displays all the data required to notify the relevant service center. 4.2.1.
4.2.1.3 Frame toolbar Button Function Switches to the menu. Users can be logged on and off in this menu. Displays the user currently logged on. Powers down the printing system if the print is confirmed. This button can be operated both with the mouse and from the touchscreen. Switches from any sub-menu directly to the main menu of the printing system or the UP3I manager. 2 of 2 70 A29246-X20-X-4-7680 / fa400.
4.2.2 Menu tree 4.2.2 Menu tree All the menus can be accessed via the menu tree. The menus are structured into main groups, e. g.: • [00] You can define the user settings valid for the entire printing system in these menus. • [02] You can set the relevant parameters for the "VarioStream" printing system in these menus. • [FF] In these menus you can get an overview of all UP3I-capable devices of the printing system.
4.2.2 Menu tree You can switch directly to the main menu from any menu. Click the following button in the toolbar for this purpose: Note The menus displayed in the menu tree depend on the respective authorizations for the individual user categories. This documentation describes all menu options set up as default for the user categories "Operator" and "Key Operator". Further information: 4.2.2.1 Menus >>> page 73 4.2.2.2 Menus >>> page 74 4.2.2.
4.2.2.1 Menus 4.2.2.1 Menus Note Menus that can only be opened by the user "Key operator" as standard are shown in italics in the table.
4.2.2.2 Menus 4.2.2.2 Menus Menu Description Displays basic information on the printing system: • Number of all 12" pages previously printed in user operation. • Setup currently loaded • Current print job • Name and serial number of the printing system • Available emulations The sub-menus contain all settings and displays relating to the "VarioStream 7000" printing system.
4.2.2.
4.2.2.
4.2.2.
4.2.2.3 Menus 4.2.2.3 Menus Note You can find information on the Paper Path Manager in the printing system operator panel in Help. 78 A29246-X20-X-4-7680 / fa400.
4.2.3 Menu display 4.2.3 Menu display This area shows the menu selected in the menu tree. You can select or set all parameters required to operate the printing system here. Note Detailed information on all menus and operating elements is also available directly in the operator panel via the context-sensitive Direct Help. The context-sensitive Direct Help can be called up by selecting the relevant menu or operating element and then pressing the F1 key.
4.3 Using the operator panel 4.3 Using the operator panel This section contains information on the following topics: 4.3.1 Managing user settings (key operator) >>> page 81 4.3.2 Managing user settings (operator) >>> page 84 4.3.3 Setting parameters >>> page 87 4.3.4 Starting and completing the replacement of consumables and expendables >>> page 90 80 A29246-X20-X-4-7680 / fa403.
4.3.1 Managing user settings (key operator) 4.3.1 Managing user settings (key operator) As a key operator, you can normally make the following user settings: 4.3.1.1 Adding users >>> page 81 4.3.1.2 Deleting users >>> page 82 4.3.1.3 Editing users >>> page 82 Note A logged-on user can only create, delete or edit users who have a lower authorization level. Users with the same or a higher authorization level are not listed in the selection lists. 4.3.1.1 Adding users Proceed as follows: 1.
4.3.1.2 Deleting users 4.3.1.2 Deleting users Proceed as follows: 1. Click the menu. 2. Select user: • If a whole user group is to be deleted: select the entry "Template" under "Type" select the desired template under "Name." • If a specific user is to be deleted: select the entry "User" under "Type" select the desired user under "Name." 3. Click on the following button: 4.3.1.
4.3.1.3 Editing users Setting passwords and authorization levels for users Proceed as follows: 1. Click on the "General" tab. 2. Enter the password and re-enter it identically under "Password confirmation". The password may consist of any characters. 3. Set authorization level. Authorization levels can only be changed to one level below that of the person editing the level. Releasing menus and elements for users Proceed as follows: 1. Click on the "User Rights" tab. 2.
4.3.2 Managing user settings (operator) Presetting language for users Proceed as follows: 1. Click on the "User Profile" tab. 2. Select the desired language in the selection list. 3. Click on the following button: 4.3.2 Managing user settings (operator) As an operator, you can normally make the following user settings: 4.3.2.1 Logging on as user and requesting the access ticket >>> page 85 4.3.2.2 Changing password >>> page 86 4.3.2.
4.3.2.1 Logging on as user and requesting the access ticket 4.3.2.1 Logging on as user and requesting the access ticket To be able to set parameters on the operator panel, you must first log on as a user and then request the access ticket. The access ticket ensures that parameters are not set by different users at parallel operator panels. Note If a user with a higher authorization level has already requested the access ticket, a message will be displayed.
4.3.2.2 Changing password 4.3.2.2 Changing password Proceed as follows: 1. Click the menu. 2. Click on the "Password" tab. 3. Enter the old password and then enter the new password twice. The password may consist of any characters. 4. Click on the following button: 4.3.2.3 Changing language Proceed as follows: 86 1. Click the menu. 2. Click on the "User Profile" tab. 3.
4.3.3 Setting parameters 4.3.3 Setting parameters All parameters of the printing system can be set at the operator panel. The following prerequisites must be given: • The necessary rights are available. These rights are allocated by the respective "Key Operator" in the menu (see section 4.3.1.3 Editing users, page 82). • The access ticket for this operator panel is requested (see section 4.3.2.1 Logging on as user and requesting the access ticket, page 85).
4.3.3.1 Selecting settings and entering values 4.3.3.1 Selecting settings and entering values You can select predefined settings and values through various operating elements, such as selection lists, option fields, checkboxes, slide controls, etc. You can also enter new values in input fields via the keyboard. Example: Entering the paper length Proceed as follows: 1. Select unit for paper length The first click opens the selection list, the second click selects the unit. 2.
4.3.3.2 Apply or reset parameters 4.3.3.2 Apply or reset parameters If you change parameters in a menu, you have to confirm these changes before switching to another menu. Button Function The parameters are applied. The parameters are not applied; instead the previous parameters are restored. If you change to another menu without applying the changed parameters, the following query is displayed: Button Function The parameters are applied and the new menu opens.
4.3.4 Starting and completing the replacement of consumables and expendables 4.3.4 Starting and completing the replacement of consumables and expendables The operator panel informs you about the current status of the printing system. Warning and error messages indicate when consumables or expendables (= consumables/ expendables) have to be refilled or replaced. You can also check the current counter status at any time in the menu, e. g.
4.3.4 Starting and completing the replacement of consumables and expendables Requirements: • the user rights for replacing the developer are available • the access ticket for this operator field is requested • the printing system is in "Stop" or "Error" status, i.e. does not print • no other change function is executed. The following explains the procedure for starting and confirming the individual steps using "Replace cleaning brush" as an example. A29246-X20-X-4-7680 / fa405.
4.3.4 Starting and completing the replacement of consumables and expendables Proceed as follows: 1. Click on the menu. 2. A menu window is opened, which displays all the necessary steps, e. g.: 1 of 3 92 A29246-X20-X-4-7680 / fa405.
4.3.4 Starting and completing the replacement of consumables and expendables Proceed as follows: 3. Perform all the displayed steps in the given order. Icons The icons on the left-hand side show the type of the current step: Answer a query at the operator panel. Perform a mechanical adjustment of the printing system. This step is carried out by the printing system without the operator's involvement. The icons on the right side indicate the progress: This step is currently being executed.
4.3.4 Starting and completing the replacement of consumables and expendables Proceed as follows: 4. Complete replacement procedure. As a result, the following will occur automatically: • the message on the operator panel is deleted • the replacement of the consumable/expendable is documented in the menu • the consumable counter is reset. 3 of 3 94 A29246-X20-X-4-7680 / fa405.
5 Operating the printing system 5 Operating the printing system 5.1 Overview This section explains how to power the printing system on and off and the procedure for inserting, removing and replacing the paper web. You will find information on the following topics: 5.2 Powering on the printing system >>> page 96 5.3 After print stop, switch the printing system back to "Ready" >>> page 99 5.4 Inserting paper (pinfed) >>> page 100 5.5 Setting the external paper feed lever >>> page 120 5.
5.2 Powering on the printing system 5.2 Powering on the printing system Note If the optional High Temperature Kit is used, the external recooling system must be powered on before powering on the printing system: Proceed as follows: 1. Turn the main circuit breaker on the right narrow side upwards to Position I. 2. Press the POWER ON button. After pressing the POWER ON button, wait until the booting information appears on the operator panel.
5.2 Powering on the printing system Proceed as follows: 3. Only if an SRA boot error appears in the operator panel or when rebooting is required. 4. The printing system is initialized (takes approx. 6 minutes). The printing system's current status information is displayed on the operator panel. 5. Activate the desired channel on the operator panel. To do this, click the following button: The menu is displayed.
5.2 Powering on the printing system Proceed as follows: 8. Click on the following button: The printing system is in "Ready" status. 3 of 3 98 A29246-X20-X-4-7680 / fa501.
5.3 After print stop, switch the printing system back to "Ready" 5.3 After print stop, switch the printing system back to "Ready" A print stop may have the following causes: • The controller has run out of data. The printing system is in "Ready" status and continues printing automatically as soon as print data is available again. • The STOP key was pressed on the operator panel. The printing system is in "Stop" status. To switch the printing system back to "Ready": Proceed as follows: 1.
5.4 Inserting paper (pinfed) 5.4 Inserting paper (pinfed) To insert paper, the printing system must be powered on, i.e. the main circuit breaker is in position I and the POWER ON key is activated. The paper can be fed either via the internal input tray or via the external central paper feed. Proceed as follows: 1. Lift up cover hood. 2. Open the left and right door at the front of the printing system. 3. Only if replacing the paper stack before paper end click on the following button: 4.
5.4 Inserting paper (pinfed) Proceed as follows: 5. Click on the following button: The cut paper web is placed in the stacker. 6. Remove paper stack from the input tray. 7. If the paper changes, perform the corresponding actions (see section 5.6 Settings when changing paper (pinfed), page 121). 8. A29246-X20-X-4-7680 / fa502_pinfed.fm Only if changing the paper width: Loosen the slide for setting the paper width and set to the width of the paper being used.
5.4 Inserting paper (pinfed) Proceed as follows: 9. Only for paper feed via the internal input tray: Insert the new paper stack in the input tray so that the paper points to the right, i.e. the first paper fold is to the left. 10. Push the paper stack and the carton tightly to the front feed edge. 11. Tear off any damaged first pages from the paper stack in such a way that the paper start points to the right. 102 A29246-X20-X-4-7680 / fa502_pinfed.
5.4 Inserting paper (pinfed) Proceed as follows: 12. Only for external paper feed: Pull out the external paper feed lever and turn to the right to the stop point. 13. Position the start of the paper web with the fold line to the front between the guide washers. A29246-X20-X-4-7680 / fa502_pinfed.
5.4 Inserting paper (pinfed) Proceed as follows: 104 14. Only if the paper width has changed: Move the right guide washer so that the paper has some space to run between the two guide washers. 15. Guide the paper between the tension rollers and push into the printing system by hand. A29246-X20-X-4-7680 / fa502_pinfed.
5.4 Inserting paper (pinfed) Proceed as follows: 16. Continue to push in paper by hand until a few pages are in the printing system. If the paper jams, open the front left door and pull the paper into the printing system by hand. A29246-X20-X-4-7680 / fa502_pinfed.
5.4.1 Semi-automatic paper insertion 5.4.1 Semi-automatic paper insertion With some printing systems, the preheating saddle is not heated and does not have a cover. The following diagrams illustrate the printing systems with heated preheating saddles and covers. Proceed as follows: 106 1. Turn the handle to the left and push the rocker downwards. 2. Open the two upper tractor doors. 3. Swivel the lever to the left. A29246-X20-X-4-7680 / fa502_pinfed.
5.4.1 Semi-automatic paper insertion Proceed as follows: 4. Open the two lower tractor doors. 5. Only for external paper feed: Guide the paper through the swing as shown. A29246-X20-X-4-7680 / fa502_pinfed.
5.4.1 Semi-automatic paper insertion Proceed as follows: 108 6. Hold the left of the paper web by the first fold and with the first and second page folded up (i.e. with the first fold to the right, the first page lies underneath) push it into the paper transporter until the fold lies in the area of the upper tractors. 7. Pull the paper web until the fold reaches the mark above the front tractor.
5.4.1 Semi-automatic paper insertion Proceed as follows: 8. 9. Only if changing the paper width: Adjust the rear tractors with the turning knob so that the pins are in the tractor holes. The paper should not be tightly tensioned. Close the rear tractor door. 10. A29246-X20-X-4-7680 / fa502_pinfed.fm Swivel the rocker upwards. The paper is now automatically advanced.
5.4.1 Semi-automatic paper insertion Proceed as follows: 11. Only for printing systems with heated preheating saddle: When the front edge of the paper has disappeared under the cover of the preheating saddle, swivel the lever to the right. The lower tractor doors are now closed. Only for printing systems without heated preheating saddle: When the front edge of the paper is in front of the fuser station, swivel the lever to the right. The lower tractor doors are now closed. 12.
5.4.1 Semi-automatic paper insertion Proceed as follows: 14. Press the EJECT key briefly. The paper is now automatically transported through the fuser station to the stacker and placed there in the correct order. An automatic cleaning phase is now performed. The message "Cleaning cycle underway" is displayed in the operator panel. 15. Click on the following button: The "Check paper position" message is displayed in the P mode in the operator panel.
5.4.2 Manual paper insertion after a paper jam 5.4.2 Manual paper insertion after a paper jam Proceed as follows: 112 1. Turn the knob to the left and push the rocker downwards. 2. Open the two upper tractor doors. 3. Swivel the lever to the left. A29246-X20-X-4-7680 / fa502_pinfed.
5.4.2 Manual paper insertion after a paper jam Proceed as follows: 4. 5. Open the two lower tractor doors. Lower the stacker top by pressing the 6. A29246-X20-X-4-7680 / fa502_pinfed.fm key. Only for printing systems with heated preheating saddle: Open cover above the preheating saddle.
5.4.2 Manual paper insertion after a paper jam Proceed as follows: 114 7. Cut paper in the input tray in the paper stack area or at a negative (>) fold for an external paper feed. 8. Remove paper from the entire paper path, including jammed paper, from the stacker and the fuser station. 9. Only for external paper feed: Guide the paper through the swing as shown. A29246-X20-X-4-7680 / fa502_pinfed.
5.4.2 Manual paper insertion after a paper jam Proceed as follows: 10. Hold the paper to the left at the first fold and with the first and second page folded up (i.e. with the first fold to the right, first page underneath) push it into the paper transporter. 11. Push the paper web through the paper transporter until the paper web has left the fuser station and the paper length reaches the stacker floor. A29246-X20-X-4-7680 / fa502_pinfed.
5.4.2 Manual paper insertion after a paper jam Proceed as follows: 116 12. Insert the paper web in the upper tractors in such a way that the pins protrude from the paper tractor holes. Close both tractor doors. 13. Swivel the rocker upwards. The paper is now automatically advanced. 14. Swivel the lever to the right. The lower tractor doors are now closed. A29246-X20-X-4-7680 / fa502_pinfed.
5.4.2 Manual paper insertion after a paper jam Proceed as follows: 15. Place the lever for the distance of the tension rollers in the OFF position. 16. Push the paper web through the stacker top and place in stacker. A29246-X20-X-4-7680 / fa502_pinfed.
5.4.2 Manual paper insertion after a paper jam Proceed as follows: 17. Return the lever for the distance of the tension rollers to the NORMAL position. 18. Only for printing systems with heated preheating saddle: Close cover above the preheating saddle. 19. An automatic cleaning phase is now performed. The message "Cleaning cycle underway" is displayed in the operator panel. 20.
5.4.2 Manual paper insertion after a paper jam Proceed as follows: 21. Click on the following button: The "Check paper position" message is displayed in the P mode in the operator panel. 22. Click on the following button again: 23. Close the doors on the front of the printing system. 24. Close cover hood. A29246-X20-X-4-7680 / fa502_pinfed.
5.5 Setting the external paper feed lever 5.5 Setting the external paper feed lever The optimum position of the external feed lever can only be determined during printing. The deflection of the swing in the printing system indicates whether and how far the lever needs to be turned to the left. The farther the swing is deflected, the farther the lever must be turned to the left. The position of the lever is optimal when the swing is deflected at an angle of 10o to 20o during printing.
5.6 Settings when changing paper (pinfed) 5.6 Settings when changing paper (pinfed) 5.6.1 Settings on paper transporter 5.6.1.1 Setting the calibration gap Proceed as follows: 1. Set GAP lever to the appropriate position for the paper or printing media used. • Position NORMAL: Normal position for paper weight < 140 g/m2. • Position OFF: Paper weight >140 g/m2, labelpaper, plastic cards. 5.6.1.2 Setting loop puller force Proceed as follows: 1. A29246-X20-X-4-7680 / fa504_pinfed.
5.6.2 Settings on the tension roller unit or on the stacker 5.6.2 Settings on the tension roller unit or on the stacker 5.6.2.1 Settings on the tension roller unit Proceed as follows: 1. Set the lever for the contact force of the tension rollers to NORMAL. • The MAX position can be better for very heavy special papers. • The MIN position can be better for lighter papers. • The OFF position can be used to remedy a paper jam. 5.6.2.2 Settings on the stacker Proceed as follows: 1.
5.6.2.2 Settings on the stacker Proceed as follows: 2. Position the lever for setting the air nozzles (right=air volume, left=direction) to the value of the inserted paper format length (fold length). Depending on the paper, different settings can provide a better stacking result. 3. Position the lever for the distance of the tension rollers to NORMAL. • The MAX position can be better for very heavy special papers, e.g. label papers. • The MIN position can be better for lighter papers.
5.6.2.2 Settings on the stacker Proceed as follows: 4. Loosen the slide for setting the paper width and set to the width of the paper being used. 3 of 3 124 A29246-X20-X-4-7680 / fa505.
5.6.3 Input at the operator panel 5.6.3 Input at the operator panel When starting a new job or changing the paper, new printer settings at the operator panel may be necessary. Selecting a job or form-specific printer setting: Job and form-specific printer settings can be saved under a name in the menu. When you load a predefined setup, the printing system is automatically configured with the corresponding parameters for the print job. Proceed as follows: 1.
5.6.3 Input at the operator panel Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. On the operator panel select: • Menu 3. Under "Paper length": • Set paper format length (fold length) with slide control. or • Enter paper format length (fold length) in the text field. 4. Click on the following button: • Entering the logical page length on a physical page: Proceed as follows: 1.
5.6.3 Input at the operator panel Proceed as follows: 4. Click on the following button: 2 of 2 • Entering the paper width: Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. On the operator panel select: • Menu 3. Under "Paper width": • Set the paper width with the slide control. or • Enter the paper width in the text field. 4.
5.6.3 Input at the operator panel Proceed as follows: 2. 3. 4. On the operator panel select: • Menu • If using light or normal paper: select the "Calibrator" checkbox with a mouse click. • If using light or normal paper: deactivate the "Calibrator" checkbox with a mouse click. Click on the following button: 2 of 2 The values for the following settings must be determined by test runs with the paper being used.
5.6.3 Input at the operator panel • Increasing the fusing temperature: A waiting period follows automatically during which printing is not possible. • Lowering the fuser temperature – by one stage: Printing can begin immediately. – by more than one stage: A waiting period of five minutes is necessary. If this waiting period is too long, you can instead press the EJECT key, to advance blank pages for one minute. • Selecting fuser oil quantity: Proceed as follows: 1.
5.6.3 Input at the operator panel Proceed as follows: 2. On the operator panel select: • Menu 3. Select the desired brake force under "Paper brake". 4. Click on the following button: 2 of 2 130 A29246-X20-X-4-7680 / fa505.
5.7 Removing the paper stack 5.7 Removing the paper stack The stacker should always be cleared before paper is inserted, even when reinserting paper due to paper problems. Removing a partial stack Proceed as follows: 1. Click on the following button: 2. Press the EJECT until the last printed page has been placed in the stacker. 3. Raise the stacker top by pressing the left key under this icon 4. 5. . Cut the paper web with the paper cutter. Remove the paper stack.
5.7 Removing the paper stack Proceed as follows: 6. Position the rest of the paper stack in line with the fold and move the stack to the marking for the corresponding format length. 7. Lower the stacker top by pressing the right key under this icon 8. Click on the following button: . 2 of 2 132 A29246-X20-X-4-7680 / fa508.
5.8 Working with setups 5.8 Working with setups You can collect and save specific settings for frequently recurring print jobs in Setups. By loading a setup of this type you can then set up the printing system for a print job with the corresponding parameters. Then all the required paper adjustments for inserting the paper are performed automatically. Note When working with setups, the printing system must be in the "Stop" status.
5.8.1 Creating a new setup or changing a setup 5.8.1 Creating a new setup or changing a setup Requirements for saving setups: • The "key operator" or an operator authorized by the key operator must be logged in. • There can be no error message present. Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2.
5.8.1 Creating a new setup or changing a setup Proceed as follows: 7. Either: • overwrite setup under the same name (not for "default" setup). To do this: – Click on the following button: • or save setup under a new name. To do this: – Click on the following button: – Enter the new name in the dialog window. – Click on the following button: 2 of 2 A29246-X20-X-4-7680 / fa508.
5.8.2 Importing a setup 5.8.2 Importing a setup You can apply setups created on another printing system VarioStream 7000 SINGLE. Proceed as follows: 136 1. If the printing system has not yet stopped, click the following button: 2. On the operator panel select: • For universally valid print job setups: menu • For channel-specific setups: menu 3. Click on the following button: 4.
5.8.3 Exporting a setup 5.8.3 Exporting a setup You can also export setups for other printing systems VarioStream 7000 SINGLE. Requirements: • The "key operator" or an operator authorized by the key operator must be logged in. • A setup must be loaded. The loaded setup cannot be the "default" setup. Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2.
5.9 Printing with another color 5.9 Printing with another color To print with another color, you must replace: • Toner feed • Developer station This section contains information on the following topics: 5.9.1 Replacing the toner feed >>> page 138 5.9.1.1 Removing toner feed >>> page 138 5.9.1.2 Installing toner feed >>> page 142 5.9.2 Replacing the developer station >>> page 145 5.9.2.1 Removing the developer station >>> page 145 5.9.2.2 Installing the developer station >>> page 154 5.9.
5.9.1.1 Removing toner feed Proceed as follows: 3. Swivel toner bottle holder outwards using the handle. 4. Pull locking lever upwards. The drain head is swiveled off. Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof.
5.9.1.1 Removing toner feed Proceed as follows: 5. Remove the toner bottle from the container. If toner is still present in and around the container, remove with a vacuum cleaner. 6. Open cover. Important Hoses can fall into the printing system. Make sure that the hoses do not fall into the printing system after you have pulled them out. 3 of 4 140 A29246-X20-X-4-7680 / fa509.
5.9.1.1 Removing toner feed Proceed as follows: 7. Remove the hose from the developer station and the air intake. 8. Remove the pin-and-socket connector between the drain head and the toner bottle holder. 9. Press back on the drain head mounting release and remove the drain head from the mounting. 10. 5.9.1.2 Installing toner feed >>> page 142 4 of 4 A29246-X20-X-4-7680 / fa509.
5.9.1.2 Installing toner feed 5.9.1.2 Installing toner feed Proceed as follows: 1. Insert drain head into the mounting and press down until the you hear it engage. 2. Reattach the pin-and-socket connector between the drain head and the toner bottle holder. 3. Attach the hose to the developer station and the air intake. 1 of 3 142 A29246-X20-X-4-7680 / fa509.
5.9.1.2 Installing toner feed Proceed as follows: 4. 5. Close cover. Make sure you use the correct toner type. Shake the new, closed toner bottle well to loosen the toner. Important Possibility of mistaking fresh toner bottle for waste toner bottle. Only refill with original, sealed toner bottles secured by an intact banderole. 6. Place new toner bottle in the toner bottle holder. 7. Wait a few seconds until the toner has settled in the toner bottle. 8. Remove the lid of the toner bottle.
5.9.1.2 Installing toner feed Proceed as follows: 9. Press locking lever of drain head down, thus closing the toner bottle. 10. Slowly swivel the toner bottle back into position by the handle. 11. 5.9.2 Replacing the developer station >>> page 145 3 of 3 144 A29246-X20-X-4-7680 / fa509.
5.9.2 Replacing the developer station 5.9.2 Replacing the developer station The developer station is removed using a replacement cart. The replacement cart consists of the following main parts: Handle Support Setscrews Pins Unlocking rod Roller brakes Locking bolts You will find detailed information here on the following topics: 5.9.2.1 Removing the developer station >>> page 145 5.9.2.2 Installing the developer station >>> page 154 5.9.2.
5.9.2.1 Removing the developer station Preparations for removing the developer station Proceed as follows: 1. Open the left and right doors at the front of the printing system. 2. Open the door in front of the photoconductor drum: • Pull lever forward. 3. Push safety lever to the right and open door by lever. 4. Put toner suction hose down. 1 of 3 146 A29246-X20-X-4-7680 / fa509.
5.9.2.1 Removing the developer station Proceed as follows: 5. Hold developer station by the handle and pull out approx. 30 cm. 6. Remove vacuum hose. 7. Remove toner suction hose from toner box. 8. Mount the toner suction hose and vacuum hose in the rubber mounting above the fine filter. 2 of 3 A29246-X20-X-4-7680 / fa509.
5.9.2.1 Removing the developer station Proceed as follows: 9. 10. Hold the developer station by the handle and push into the printing system to the stop point. Removing the developer station >>> page 148 3 of 3 Removing the developer station Proceed as follows: 1. Push the replacement cart towards the printing system and set the height of the support precisely: Turn the setscrews so that the two pins are directly opposite the corresponding holes on the printing system.
5.9.2.1 Removing the developer station Proceed as follows: 2. 3. Push the replacement cart forwards into the holes to the stop point. Check whether the replacement cart has engaged in the printing system: Hold the replacement cart by the handle and pull backwards. The replacement cart must not come away from the printing system now. Caution Possibility of damage to the replacement cart. Make absolutely sure that the replacement cart has engaged in the printing system.
5.9.2.1 Removing the developer station Proceed as follows: 5. 6. 7. Hold the developer station by the handle and pull out to the stop point. Press in handle. Hold the developer station at the black connection box and pull out to the next stop point. Caution Danger of pinching! Do not hold the developer station by the gear motor housing when you are removing the developer station from the printing system. Otherwise, you could crush your hand in the replacement cart's locking bolts.
5.9.2.1 Removing the developer station Proceed as follows: 8. Pull out the locking bolt on the printing system (to the left of the developer station) and at the same time hold the developerstation by the black contact box and pull out of the printing system until the replacement cart's locking bolt engages with the housing of the gear motor. + 9. 10. Check whether the replacement cart's locking bolt has engaged with the housing of the gearmotor.
5.9.2.1 Removing the developer station Final tasks for removing the developer station Proceed as follows: 1. Push the lever on both roller brakes upwards. 2. Pull the replacement cart's unlocking rod and then pull the replacement cart backwards. Important Developer can become lumpy.
5.9.2.1 Removing the developer station Proceed as follows: 4. Push the lever on both roller brakes downwards. The replacement cart can now no longer roll unintentionally. 5. Cover developer station with the protective hood. The protective hood prevents objects entering the developer station and protects the developer mixture from contamination and soiling. 6. 5.9.2.2 Installing the developer station >>> page 154 2 of 2 A29246-X20-X-4-7680 / fa509.
5.9.2.2 Installing the developer station 5.9.2.2 Installing the developer station You will find detailed information here on the following topics: Preparations for installing the developer station >>> page 154 Installing the developer station >>> page 156 Final tasks for installing the developer station >>> page 160 Preparations for installing the developer station Proceed as follows: 1. Remove the protective hood above the developer station and put in a safe place. 2.
5.9.2.2 Installing the developer station Proceed as follows: 3. Push the lever on both roller brakes upwards. 4. Push the replacement cart with the developer station towards the printing system and set the height of the supports precisely: Turn the setscrews so that the two pins are directly opposite the corresponding holes on the printing system. 5. Installing the developer station >>> page 156 2 of 2 A29246-X20-X-4-7680 / fa509.
5.9.2.2 Installing the developer station Installing the developer station Proceed as follows: 1. 2. Push the replacement cart forwards into the holes to the stop point. Check whether the replacement cart has engaged in the printing system: Hold the replacement cart by the handle and pull backwards. The replacement cart must not come away from the printing system now. Caution Danger of damage to the replacement cart. Make absolutely sure that the replacement cart has engaged in the printing system.
5.9.2.2 Installing the developer station Proceed as follows: 4. Remove locking bolts from the trolley and at the same time push the developer station forwards to the stop point. 2 of 5 A29246-X20-X-4-7680 / fa509.
5.9.2.2 Installing the developer station Proceed as follows: 5. Remove the retention bolts from the printing system and, at the same time, hold the developer station by the handle and push into the printing system to the stop point. + 6. Push the lever on both roller brakes upwards. 3 of 5 158 A29246-X20-X-4-7680 / fa509.
5.9.2.2 Installing the developer station Proceed as follows: 7. 8. Pull the replacement cart's unlocking rod and remove the replacement cart from the printing system. Push the replacement cart to one side. 9. Push the lever on both roller brakes downwards. The replacement cart can now no longer roll unintentionally. 10. Hold developer station by the handle and pull out approx. 30 cm 4 of 5 A29246-X20-X-4-7680 / fa509.
5.9.2.2 Installing the developer station Proceed as follows: 11. Final tasks for installing the developer station >>> page 160 5 of 5 Final tasks for installing the developer station Proceed as follows: 1. 2. 3. Remove the toner suction hose and vacuum hose from the rubber mounting. Insert the toner suction hose to the stop point in the developer station. Push vacuum hose to the stop point on the developer station connecting pipe. 4.
5.9.2.2 Installing the developer station Proceed as follows: 6. 7. Hold the developer station by the handle and push into the printing system to the stop point. Push in handle all the way. 8. Move toner suction hose up. Important The door of the photoconductor drum should close easily. If not, the developer station has not been pushed fully into the printing system. In this case, open the back door of the printing system and push the developer station into the printing system up to the stop point.
5.10 Converting the printing system Proceed as follows: 9. Close the photoconductor drum door. Important Print problems possible. Clean the toner mark sensor before you begin to print. 10. Clean the toner mark sensor (see section 6.8.1 Cleaning the toner mark sensor, page 207). 11. Close the center door at the back of the printing system. 12. Close the left and right door at the front of the printing system. 13. Click on the following button: 3 of 3 5.
5.
5.10.1 Selecting a configuration 5.10.1 Selecting a configuration Proceed as follows: 1. Click on the menu. 2. The "Conversion" menu page opens, e. g.: Select the desired entry under "Configuration", e. g.: 164 A29246-X20-X-4-7680 / fa509.
5.10.2 Converting the printing system 5.10.2 Converting the printing system The following worksteps must be carried out in sequence in order to convert the printing system to the desired configuration: • 5.10.2.1 Start conversion >>> page 165 • 5.10.2.2 Replacing the toner feed >>> page 166 • 5.10.2.3 Replacing the developer station >>> page 168 • 5.10.2.4 Replacing the photoconductor drum >>> page 169 • 5.10.2.5 Replacing the fuser roller >>> page 170 5.10.2.1 Start conversion Proceed as follows: 1.
5.10.2.2 Replacing the toner feed Proceed as follows: 2. Click on the the following button to start the printing system conversion to the selected configuration: 2 of 2 5.10.2.2 Replacing the toner feed Proceed as follows: Note Depending on the selected configuration, only toner bottles permitted for this configuration are listed for installation. 1 of 2 166 A29246-X20-X-4-7680 / fa509.
5.10.2.2 Replacing the toner feed Proceed as follows: 1. The list with the worksteps for replacing the toner feed is displayed in the right half of the window: The worksteps in the list must be followed in order. Detailed information on replacing the toner bottle: see section 7.2.1 Replacing the toner bottle, page 226 Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 2.
5.10.2.3 Replacing the developer station 5.10.2.3 Replacing the developer station Proceed as follows: Note Depending on the selected configuration, only developer stations permitted for this configuration are listed for installation. 1. The list with the worksteps for replacing the developer station is displayed in the right half of the window: The worksteps in the list must be followed in order. Detailed information on replacing the developer station: see section 5.9.
5.10.2.4 Replacing the photoconductor drum 5.10.2.4 Replacing the photoconductor drum Proceed as follows: Note Depending on the selected configuration, only PC drums permitted for this configuration are listed for installation. 1. The list with the worksteps for replacing the PC drum is displayed in the right half of the window: The worksteps in the list must be followed in order. Detailed information on replacing the PC drum: see section 7.3.
5.10.2.5 Replacing the fuser roller 5.10.2.5 Replacing the fuser roller Proceed as follows: Note Depending on the selected configuration, only fuser rollers permitted for this configuration are listed for installation. 1. The list with the worksteps for replacing the fuser roller is displayed in the right half of the window: The worksteps in the list must be followed in order. Detailed information on replacing the fuser roller: see section 7.3.
5.10.3 Completing the conversion 5.10.3 Completing the conversion Proceed as follows: 1. After replacing the fuser roller, the values entered during conversion of the printing system are applied and checked for validity. This takes approx. 2 minutes and cannot be cancelled. Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 2. To complete the printing system conversion, click on the following button: A29246-X20-X-4-7680 / fa509.
5.11 Emptying condensation water when using the High Temperature Kit (optional) 5.11 Emptying condensation water when using the High Temperature Kit (optional) The condensation water that accumulates when using the High Temperature Kit must be collected in a suitable container. Proceed as follows: 172 1. Open the slide-in unit with the condensation water container. 2. Remove the condensation water container and empty it. 3. Place the empty container into the slide-in unit. 4.
5.12 Powering off the printing system 5.12 Powering off the printing system Proceed as follows: 1. "Drain printer", i.e. switch the printing system software offline . 2. Click the following button: The printing system is switched to the "Stop" status. 3. Deactivate the active channel links on the operator panel. To do this, click the following button: The menu is displayed.
5.12 Powering off the printing system Proceed as follows: 5. If you want to deactivate the printing system after the job is finished, but no paper end is present, an artificial paper end must be generated beforehand: Cut paper web. 6. Press the EJECT key until the paper is placed in the stacker. 7. On the operator panel, click the following button: and confirm: Important Observe waiting period The controller requires this time to back up the data.
6 Cleaning the printing system 6 Cleaning the printing system 6.1 Overview This section shows you the intervals for cleaning the different assemblies. Strictly observe the following safety information when cleaning: Caution The printer system could start unexpectedly if it is not in "Stop" status. Ensure that the printing system is in the "Stop" status before you begin cleaning. There can be a high build-up of static charge when vacuuming the toner spill.
6.1 Overview You will find information on the following topics: 6.2 Cleaning intervals >>> page 177 6.3 Cleaning the paper path >>> page 189 6.4 Cleaning plastic strips >>> page 188 6.5 Cleaning the fuser station >>> page 191 6.6 Cleaning the soft fuser roller >>> page 199 6.7 Cleaning the developer station >>> page 203 6.8 Cleaning sensors >>> page 207 6.10 Cleaning the toner suction system >>> page 213 6.11 Cleaning the corotrons >>> page 218 6.12 Cleaning the LED print head >>> page 219 6.
6.2 Cleaning intervals 6.2 Cleaning intervals The table shows the cleaning activities required for reliable and stable print operation: Time and display on operator panel Cleaning location See section After every change of shift or every 8 hours Paper path 6.3 Cleaning the paper path >>> page 189 Plastic strips and particle bin 6.4 Cleaning plastic strips >>> page 188 Fuser station 6.5 Cleaning the fuser station >>> page 191 Weekly or after 500,000 pages Developer station 6.
6.2 Cleaning intervals 178 Time and display on operator panel Cleaning location See section As required Cleaning the corotrons 6.11 Cleaning the corotrons >>> page 218 Cleaning the LED print head 6.12 Cleaning the LED print head >>> page 219 Cleaning the operator panel 6.14 Cleaning the operator panel >>> page 223 General cleaning 6.15 General cleaning >>> page 224 A29246-X20-X-4-7680 / fa601.
6.3 Cleaning the paper path 6.3 Cleaning the paper path Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. Cleaning the paper path Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2.
6.3 Cleaning the paper path Proceed as follows: 5. 180 Remove the paper stack and vacuum the stacker if it is accessible. A29246-X20-X-4-7680 / fa602_pinfed.
6.3 Cleaning the paper path Proceed as follows: 6. 7. Turn the knob to the left and open the rocker. Vacuum the paper dust and paper particles in the input tray and along the paper path. 8. A29246-X20-X-4-7680 / fa602_pinfed.fm Swivel up the locking lever and release.
6.3 Cleaning the paper path Proceed as follows: 182 9. Swivel down the paper transporter by the handle to the stop point. 10. When doing so, ensure that the locking lever is engaged on the conveyor. 11. With the vacuum cleaner, vacuum the toner, dust and paper particles from the paper transporter and environment. A29246-X20-X-4-7680 / fa602_pinfed.
6.3 Cleaning the paper path Proceed as follows: 12. Swivel down the paper transporter by the handle to the stop point and hold firmly. At the same time, raise the locking lever with your thumb to the point where it jumps back to its exit position. Caution Danger of pinching when swiveling up the paper transporter. In the next step, swivel the paper transporter upwards slowly and mind your fingers. 13. Swivel the paper transporter up again. 14. Close the rocker. 15.
6.3 Cleaning the paper path Proceed as follows: 16. Press the two pressure pins inwards. 17. Turn the knob to the left and open the rocker. 18. 184 Remove the paper insertion plate. A29246-X20-X-4-7680 / fa602_pinfed.
6.3 Cleaning the paper path Proceed as follows: 19. Affix vacuum cleaner nozzle as shown in the diagram, and vacuum paper dust and confetti in the entire area. 20. Reinsert the paper insertion plate. 21. Close the rocker. A29246-X20-X-4-7680 / fa602_pinfed.
6.3 Cleaning the paper path Proceed as follows: 22. Press pressure pins inwards to lock. 23. Only for printing systems with heated preheating saddle: Open cover above the preheating saddle. Caution Danger of burning when touching the hot preheating saddle. Do not touch the hot preheating saddle. 24. 186 Clean the suction slots of the preheating saddle with a brush and a vacuum cleaner. A29246-X20-X-4-7680 / fa602_pinfed.
6.3 Cleaning the paper path Proceed as follows: 25. Only for printing systems with heated preheating saddle: Close cover above the preheating saddle again. 26. Clean the two fold sensors and the associated reflectors on the stacker with a soft cloth. 27. Close cover hood. 28. Close the left door at the front of the printing system. 29. Click the following button to switch the printing system to the "Ready" status: A29246-X20-X-4-7680 / fa602_pinfed.
6.4 Cleaning plastic strips 6.4 Cleaning plastic strips Remove plastic strips Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. Open the right door at the front of the printing system. 3. Pull the lever forwards to open the door in front of the photoconductor drum. 4. Push locking lever to the right and open door by lever. 1 of 2 188 A29246-X20-X-4-7680 / fa603.
6.4 Cleaning plastic strips Proceed as follows: 5. Pull plastic strips out of the mounting. 6. Clean plastic strips with a soft paper towel. 2 of 2 A29246-X20-X-4-7680 / fa603.
6.4 Cleaning plastic strips Insert plastic strips Proceed as follows: 7. Push plastic strips back into the mounting. 8. Close the door in front of the photoconductor drum. 9. Close the right door at the front of the printing system. 10. Click the following button to switch the printing system to the "Ready" status: 190 A29246-X20-X-4-7680 / fa603.
6.5 Cleaning the fuser station 6.5 Cleaning the fuser station Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. Cleaning the fuser station Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2.
6.5 Cleaning the fuser station Proceed as follows: 5. Lift up the active filter unit on the right side using the handle and swivel out by the rotary axle. Caution The components in the fuser station reach a surface temperature of approximately 230 oC. If you touch them, you may burn yourself. Allow the printing system to cool down for at least 30 minutes with an open fuser station and put on heat protection gloves. 6. Allow the printing system to cool down in this state for at least 30 minutes. 7.
6.5 Cleaning the fuser station Proceed as follows: 9. Swing the active filter unit back by the handle until it reaches the stop point. Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. 10.
6.5 Cleaning the fuser station Proceed as follows: 12. Press against pressure pin and swivel out the waste collector. 13. Check the waste collector. Important Do not damage the cleaning plate. 14. Remove dirt from the cleaning plate with the paper cutter. 15. If it is over half filled with dirt, insert a new waste collector (see section 7.3.10 Replacing the waste collector, page 326). 4 of 8 194 A29246-X20-X-4-7680 / fa603.
6.5 Cleaning the fuser station Proceed as follows: 16. Turn fuser roller by hand and check visually whether visible damage, such as scratches, loosened coating or blistering is present on the surface. Replace the fuser roller if damaged (see section 7.3.8 Replacing the fuser roller, page 312). 17. Only if a soft fuser roller is installed: Also check whether the fuser roller is soiled with toner. If so, clean the fuser roller (see section (see section 6.6 Cleaning the soft fuser roller, page 199)). 18.
6.5 Cleaning the fuser station Proceed as follows: 20. Turn pressure roller by hand and check visually whether visible damage, such as scratches, loosened coating or blistering is present on the surface. Replace the pressure roller if damaged (see section 7.3.9 Replacing the pressure roller, page 320). 21. Swivel on roller saddle. 22. Swivel on lower cover and lock. 6 of 8 196 A29246-X20-X-4-7680 / fa603.
6.5 Cleaning the fuser station Proceed as follows: 23. Swivel back waste collector and lock by pressing knob. 24. Wipe off traces of oil in and around the waste collector and around the stacker cover area with a paper towel or cloth. 25. Swivel on oiling unit and tighten knob. 26. Close the front and side door of the fuser station. 27. Close cover hood. 7 of 8 A29246-X20-X-4-7680 / fa603.
6.5 Cleaning the fuser station Proceed as follows: 28. Click the following button to switch the printing system to the "Ready" status: 8 of 8 198 A29246-X20-X-4-7680 / fa603.
6.6 Cleaning the soft fuser roller 6.6 Cleaning the soft fuser roller Strictly observe the following safety directives when cleaning the fuser roller: Caution • Clean soft fuser rollers only when they have cooled off, otherwise there is a danger of burning. For this reason, allow the open fuser station to cool down for at least 30 minutes before cleaning the fuser roller. • The cleaning agent is very flammable. Danger of fire! • Do not allow developer to get into eyes.
6.6 Cleaning the soft fuser roller Proceed as follows: 3. 4. Turn the knob on the cleaning station to the left. Swivel on cleaning station. Caution The components in the fuser station reach a surface temperature of approximately 230 oC. If you touch them, you may burn yourself. Allow the printing system to cool down for at least 30 minutes with an open fuser station and put on heat protection gloves. 5. Allow the printing system to cool down for approximately 30 minutes. 6.
6.6 Cleaning the soft fuser roller Proceed as follows: 9. Press the cloth lightly on to the fuser roller and remove all toner residue with circular movements. 10. Swivel the waste collector back into position and lock with the knob. 11. Swivel on cleaning station again and tighten knob. 12. Close the front and side door of the fuser station. 13. Close cover hood. 3 of 4 A29246-X20-X-4-7680 / fa603.
6.6 Cleaning the soft fuser roller Proceed as follows: 14. Click the following button to switch the printing system to the "Ready" status: 4 of 4 202 A29246-X20-X-4-7680 / fa603.
6.7 Cleaning the developer station 6.7 Cleaning the developer station Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. Open the right door at the front of the printing system. 3. Pull the lever forwards to open the door in front of the photoconductor door. 4. Push the locking lever to the right. Pull the door by the lever and open it to the stop point. 5. Open the center and left door at the back of the printing system.
6.7 Cleaning the developer station Proceed as follows: 6. 7. 8. Turn the knob to the left to open the door in front of the developer station. Open the door in front of the developer station. Pull the vacuum hose from the toner box and hang in the rubber clip above the fine filter. 2 of 4 204 A29246-X20-X-4-7680 / fa603.
6.7 Cleaning the developer station Proceed as follows: 9. Pull the developer station outwards by the handle to the stop point. Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof.
6.7 Cleaning the developer station Proceed as follows: 12. Remove vacuum hose from the rubber clip and insert into the toner box until it reaches the stop point. 13. Close the center and left door at the back of the printing system. 14. Close the door in front of the photoconductor drum. 15. Close the right door at the front of the printing system. 16. Click the following button to switch the printing system to the "Ready" status: 4 of 4 206 A29246-X20-X-4-7680 / fa603.
6.8 Cleaning sensors 6.8 Cleaning sensors An error message in the operator panel notifies you that it is time for cleaning. 6.8.1 Cleaning the toner mark sensor Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. Remove the photoconductor drum(see section 7.3.1 Replacing the photoconductor drum, page 257). 3. Clean the toner mark sensor with a soft cloth. 4. Reinsert the photoconductor drum(see section 7.3.1 Replacing the photoconductor drum, page 257).
6.8.1 Cleaning the toner mark sensor 208 A29246-X20-X-4-7680 / fa603.
6.9 Cleaning the paper motion sensor and mirror 6.9 Cleaning the paper motion sensor and mirror Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. Lift up cover hood. 3. Open front upper tractor door. 4. Clean mirror and paper motion sensor with a soft cloth. A29246-X20-X-4-7680 / fa604_pinfed.
6.9 Cleaning the paper motion sensor and mirror Proceed as follows: 5. 210 Close the tractor door again. 6. Close cover hood. 7. Click the following button to switch the printing system to the "Ready" status: A29246-X20-X-4-7680 / fa604_pinfed.
6.9.1 Cleaning the paper edge sensor in the fuser station 6.9.1 Cleaning the paper edge sensor in the fuser station Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. Lift up cover hood. 3. Only for printing systems with heated preheating saddle: Open cover above the preheating saddle. Caution The preheating saddle can be very hot. Danger of burning if touched. Do not touch the hot preheating saddle when you are cleaning the paper edge sensor. 4.
6.9.1 Cleaning the paper edge sensor in the fuser station Proceed as follows: 5. 212 Only for printing systems with heated preheating saddle: Close cover above the preheating saddle again. 6. Close cover hood. 7. Click the following button to switch the printing system to the "Ready" status: A29246-X20-X-4-7680 / fa604_pinfed.
6.10 Cleaning the toner suction system 6.10 Cleaning the toner suction system Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. There is a danger of slipping on toner or developer spill. Clean up toner and developer spill immediately.
6.10 Cleaning the toner suction system Proceed as follows: 4. Move the lever upwards to swivel off the drain head. 5. Remove the toner bottle from the container. 6. Open cover. 2 of 5 214 A29246-X20-X-4-7680 / fa605.
6.10 Cleaning the toner suction system Proceed as follows: Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. 7. Pull the hose off the developer station and vacuum with an explosion-proof industrial vacuum cleaner. 8.
6.10 Cleaning the toner suction system Proceed as follows: 9. Stick the hose back on. 10. Reinsert toner bottle in the container. 11. Press locking lever of drain head down, thus closing the toner bottle. 4 of 5 216 A29246-X20-X-4-7680 / fa605.
6.10 Cleaning the toner suction system Proceed as follows: 12. Use the handle to turn the container upwards slowly. 13. Close the center door at the back of the printing system. 14. Click the following button to switch the printing system to the "Ready" status: 5 of 5 A29246-X20-X-4-7680 / fa605.
6.11 Cleaning the corotrons 6.11 Cleaning the corotrons Proceed as follows: Important Corotrons can only be cleaned when printing is stopped. 1. If the printing system has not yet stopped, click the following button: 2. Select the menu on the operator panel. 3. Click on the following button to start corotron cleaning: Corotron cleaning is started. The corotrons are run in and then lowered again. The process takes approx. 1 minute.
6.12 Cleaning the LED print head 6.12 Cleaning the LED print head Note The cleaning process for the LED print head is usually carried out automatically after a certain number of pages has been printed. The number of pages is set by service. In rare cases LED print head cleaning may have to be started manually. Caution When cleaning the LED print head, please also observe the other safety directives in section 6 Cleaning the printing system >>> page 175.
6.13 Cleaning the filter Proceed as follows: 5. Click the following button to switch the printing system to the "Ready" status: 2 of 2 6.13 Cleaning the filter Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof.
6.13 Cleaning the filter Proceed as follows: 3. Open the quick lock on the filter cover. 4. Remove the filter cover. Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. 5. Clean filter with vacuum. 2 of 3 A29246-X20-X-4-7680 / fa605.
6.13 Cleaning the filter Proceed as follows: 6. Reattach the filter cover. 7. Close the quick lock on the filter cover. 8. Close the cover and both doors at the front of the printing system. 9. Click the following button to switch the printing system to the "Ready" status: 3 of 3 222 A29246-X20-X-4-7680 / fa605.
6.14 Cleaning the operator panel 6.14 Cleaning the operator panel Cleaning when the printing system is shut off Proceed as follows: 1. Clean screen with a moist cloth. Cleaning during printing Proceed as follows: 1. Click on the menu. 2. Click on the following button: 3. Clean screen with a moist cloth. 4. Click on the following button: A29246-X20-X-4-7680 / fa605.
6.15 General cleaning 6.15 General cleaning Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. Proceed as follows: 1. Vacuum clean the floor around the printing system. Caution Fluid can get inside the printing system.
7 Replacing consumables and expendables 7 Replacing consumables and expendables 7.1 Overview This section describes in detail all the steps required to replace consumables or expendables. You will find information on the following topics: 7.2 Replacing consumables >>> page 226 7.3 Replacing expendables >>> page 256 A29246-X20-X-4-7680 / fa701.
7.2 Replacing consumables 7.2 Replacing consumables A warning on the operator panel indicates when the consumables should be refilled or replaced. If the consumables are not replaced before a particular number of pages are printed, the printing system stops and displays an error message. The relevant consumable or expendable must be replaced at that point. Consumable See section Toner bottle 7.2.1 Replacing the toner bottle >>> page 226 Toner box 7.2.
7.2.1 Replacing the toner bottle Important • Only use toner that is suitable for the developer being used (see section Consumables, page 356). • Only refill with original, sealed toner bottles secured by an intact seal. • Do not re-use toner. • Always store toner in a cool (< 35 oC), dry and well ventilated room. • Never expose toner to direct heat (sunlight, heaters, etc.) The printing system detects the end of the toner supply automatically and displays a warning on the operator panel in good time.
7.2.1 Replacing the toner bottle Proceed as follows: 3. Click the following button to start toner bottle replacement: Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 4. Open the center door at the back of the printing system. 5. Swivel toner bottle holder outwards using the handle. 6. Pull locking lever upwards. The drain head is swiveled off. 2 of 3 228 A29246-X20-X-4-7680 / fa701.
7.2.1 Replacing the toner bottle Proceed as follows: Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. 7. Remove the toner bottle from the container. If toner is still present in and around the container, remove with a vacuum cleaner.
7.2.1 Replacing the toner bottle Proceed as follows: 2. Place new toner bottle in the toner bottle holder. 3. Wait a few seconds until the toner has settled in the toner bottle. 4. Remove the lid of the toner bottle. 5. Press locking lever of drain head down, thus closing the toner bottle. 2 of 3 230 A29246-X20-X-4-7680 / fa701.
7.2.1 Replacing the toner bottle Proceed as follows: 6. Slowly swivel the toner bottle back into position by the handle. 7. Close the center door at the back of the printing system. 8. On the operator panel, enter whether a new toner bottle has been fitted: • The message on the operator panel is deleted automatically, the replacement of the toner bottle is recorded in the menu and the consumable counter is reset. • The consumable counter is not reset. 9.
7.2.2 Filling the toner box 7.2.2 Filling the toner box Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. On the operator panel select: • Menu 3. Click the following button to start filling the toner box: The toner is fed into the toner box. Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 4.
7.2.3 Replacing the waste toner bottle 7.2.3 Replacing the waste toner bottle Strictly observe the following safety directives when replacing the waste toner bottle: Caution • Do not allow toner to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of water and seek medical help. • Avoid contact with skin; wear gloves. In the event of contact with the skin, wash toner off with plenty of water. • Do not inhale toner. Avoid accumulation of dust.
7.2.3 Replacing the waste toner bottle Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. On the operator panel select: • Menu 3. Click on the following button to start the waste toner bottle replacement: Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 4. 5. Open the left and center door at the back of the printing system.
7.2.3 Replacing the waste toner bottle Proceed as follows: 6. 7. Remove waste toner bottle holder by the locking lever. Place interlock lid on the full waste toner bottle. Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. 8.
7.2.3 Replacing the waste toner bottle Installing the waste toner bottle Caution Observe the safety directives before inserting the waste toner bottle (see section 7.2.3 Replacing the waste toner bottle, page 233). Proceed as follows: 1. 2. 3. 4. Take an empty toner bottle and insert into the waste toner bottle holder so that its handle is to the right. Remove the lid of the empty toner bottle. Push in the waste toner bottle holder and lock with the locking lever.
7.2.3 Replacing the waste toner bottle Proceed as follows: 5. Click the following button on the operator panel to complete waste toner bottle replacement: All printing system assemblies are checked (duration approx. 2-3 minutes) before the printing system is switched to the "Ready" status. In both cases, the message on the operator panel is automatically deleted, the replacement of the waste toner bottle is recorded in the menu and the consumable counter is reset.
7.2.4 Replacing the developer 7.2.4 Replacing the developer Observe the following safety directives when replacing the developer: Caution • Do not allow developer to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of water and seek medical help. • Avoid contact with the skin; wear gloves. In the event of contact with skin, wash developer off with plenty of water. • Do not inhale developer. Avoid accumulation of dust.
7.2.4 Replacing the developer Empty developer station Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. On the operator panel select: • Menu 3. Click on the following button to start the developer replacement: Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 4. Open the left and center door at the back of the printing system. 5.
7.2.4 Replacing the developer Proceed as follows: 7. Turn the turning knob to the left and swivel off the fan from the developer station. 8. Pull out the lid from the developer station vacuum opening. 9. Remove vacuum hose from the toner box and insert in developer station vacuum opening. Ensure that the noses on the handle lie in the vacuum opening guides. 2 of 5 240 A29246-X20-X-4-7680 / fa701.
7.2.4 Replacing the developer Proceed as follows: 10. Move the lever to the right. 11. Click on the following button to start the developer replacement: The developer is automatically extracted. 12. Repeat as needed. Click the following button on the operator panel: If the developer has already been completely removed, click the following button:. 13. Move the lever to the left. 3 of 5 A29246-X20-X-4-7680 / fa701.
7.2.4 Replacing the developer Proceed as follows: 14. Remove the vacuum hose from the vacuum opening and place in the toner box. 15. Close the vacuum opening of the developer station with the lid. 16. Set rotary switch to the "PRINT" position. 4 of 5 242 A29246-X20-X-4-7680 / fa701.
7.2.4 Replacing the developer Proceed as follows: 17. On the operator panel, select whether the new developer is to be filled now: • To fill the developer directly afterward, click the following button: The printing system remains in "Stop" status.. In this case, continue with step 7. >>> page 245. • To fill the developer later, click the following button: All printing system assemblies are checked (duration approx. 2-3 minutes) before the printing system is switched to the "Ready" status. 18.
7.2.4 Replacing the developer Filling new developer Caution Observe the safety directives before filling the developer (see section 7.2.4 Replacing the developer, page 238). Note If the first worksteps for replacing the developer have already been carried out, then continue with step 7. >>> page 245. Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. On the operator panel select: • Menu 3.
7.2.4 Replacing the developer Proceed as follows: 5. Set rotary switch to PRINT. 6. Turn the turning knob to the left and swivel off the fan from the developer station. Important Only use an original, sealed developer bottle for filling. 7. Remove lid from full developer bottle. 2 of 8 A29246-X20-X-4-7680 / fa701.
7.2.4 Replacing the developer Proceed as follows: 8. 9. 10. Place developer bottle in the cage. Insert the cast-in hook of the funnel into the horizontal gap of the cage. Place funnel together with the hose on the developer bottle. 3 of 8 246 A29246-X20-X-4-7680 / fa701.
7.2.4 Replacing the developer Proceed as follows: 11. Use the metal clamp on the opposite side to fasten the funnel to the cage. 12. Open lid on the developer station refill pipe and insert the hose. 13. Ensure that the hose is affixed properly. 4 of 8 A29246-X20-X-4-7680 / fa701.
7.2.4 Replacing the developer Proceed as follows: 14. Hang the cage with the developer bottle upside down into the upper recess on the printing system frame. Make sure that there is no bend in the hose. 15. Shake bottle carefully. 16. In the dialog window of the operator panel still displayed, confirm the filling process by pressing the button. 17. Click on the following button to start the filling process: The developer runs into the developer station without shaking.
7.2.4 Replacing the developer Proceed as follows: 18. Check hose to see if the developer bottle is completely empty: • If the developer bottle was not completely emptied, restart process. Do this by clicking on the following button in the operator panel: • If the developer bottle has already been completely emptied, click the following button: 19. Detach the cage with the developer bottle and turn. 6 of 8 A29246-X20-X-4-7680 / fa701.
7.2.4 Replacing the developer Proceed as follows: 20. Remove the tube end from the developer opening and remove the funnel from the developer bottle. 21. Swivel on the fan to the developer station and turn the turning knob to the right. 22. Close the left and center door at the back of the printing system. 23. Click the following button on the operator panel to complete refilling the developer: All printing system assemblies are checked (duration approx.
7.2.4 Replacing the developer Proceed as follows: Important Only when using (CustomTone®): After a print job is started, a procedure for mixing the developer begins automatically. This procedure takes approx. 5 minutes. The print job will then continue automatically. 8 of 8 A29246-X20-X-4-7680 / fa701.
7.2.5 Replacing the fuser oil bottle 7.2.5 Replacing the fuser oil bottle Strictly observe the following safety directives when replacing the fuser oil bottle: Caution • Do not allow fuser oil to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of water and seek medical help. • Avoid contact with the skin. In the event of contact with the skin, wash fuser oil off with plenty of water. • Do not spill fuser oil. There is a danger of slipping on spilled fuser oil.
7.2.5 Replacing the fuser oil bottle Proceed as follows: 4. Open the center door at the back of the printing system. 5. Open packaging with the new fuser oil bottle. Use a knife to make a cross-cut in the seal and ready the fuser oil bottle. 6. Swivel out fuser oil bottle holder with the empty fuser oil bottle. 7. Open flap and remove oil suction tube from the fuser oil bottle. Wipe away any residual oil from the tube end at the bottle opening. 8.
7.2.5 Replacing the fuser oil bottle Install the fuser oil bottle Caution Observe the safety directives before installing the fuser oil bottle (see section 7.2.5 Replacing the fuser oil bottle, page 252). Proceed as follows: 1. 2. Insert the new fuser oil container so that the handle points outwards. Wipe away any spilled oil with a paper towel. Important The hose can bend. The fuser oil cannot be filled in this case. Ensure that the hose is not bent when you tip back the vacuum container. 3.
7.2.5 Replacing the fuser oil bottle Proceed as follows: 4. Close the center door at the back of the printing system. 5. Click the following button to complete filling the developer at the operator panel: All printing system assemblies are checked (duration approx. 2-3 minutes) before the printing system is switched to the "Ready" status. In both cases, the message on the operator panel is automatically deleted, and the replacement of the fuser oil bottle is recorded in the menu.
7.3 Replacing expendables 7.3 Replacing expendables Note A warning will be displayed on the operator panel before the service life of an expendable ends. In the menu you can check the current counter status and the respective limit values for each expendable. Expendable See section Photoconductor drum 7.3.1 Replacing the photoconductor drum >>> page 257 Cleaning brush 7.3.3 Replacing the cleaning brush >>> page 263 Replacing corotrons 7.3.
7.3.1 Replacing the photoconductor drum Expendable See section Pressure roller 7.3.9 Replacing the pressure roller >>> page 320 Waste collector 7.3.10 Replacing the waste collector >>> page 326 Fine filter 7.3.11 Replacing the fine filter >>> page 330 2 of 2 7.3.
7.3.1 Replacing the photoconductor drum Remove photoconductor drum Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. On the operator panel select: • Menu 3. Click on the following button to start the PC drum replacement: Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 4. 5. Open the cover and both doors at the front of the printing system.
7.3.1 Replacing the photoconductor drum Proceed as follows: 6. Push safety lever to the right and pull up door by lever. 7. Loosen the clamping screw and remove the flange. Caution Contact between skin and the photoconductor drum surface may result in skin ailments. Wear the gloves provided with the photoconductor drum. 8. Wear the protective gloves provided with the photoconductor drum. Caution The surface of the PC drum can be damaged during removal.
7.3.1 Replacing the photoconductor drum Proceed as follows: 9. Grasp the photoconductor drum by the handle frame and quickly pull out of the printing system in a horizontal direction. 10. Put down photoconductor drum. • Clean the toner mark sensor (left) with a soft cloth. • Clean the (lower) charge sensor with a clean soft brush. 11. 3 of 3 Install the the photoconductor drum Caution Observe the safety directives before installing the photoconductor drum(see section 7.3.
7.3.1 Replacing the photoconductor drum Proceed as follows: Caution The surface of the photoconductor drum is extremely sensitive and can be easily damaged. Avoid direct exposure to the sun and do not touch. 1. Grasp the new PC drum by the handle frame and carefully remove from the packaging. 2. Note the "DRUM TYPE:" number specified on the photoconductor drum packaging. Caution Danger of damage to the cleaning blade.
7.3.1 Replacing the photoconductor drum Proceed as follows: 5. Attach clamping screw and secure tightly. 6. Swivel on the door in front of the photoconductor drum and close the lever. 7. Close both doors and the cover at the front of the printing system. 8. Select the type of the inserted photoconductor drum ("DRUM TYPE:") . 9. Select inserted photoconductor drum ("DRUM"). 10.
7.3.2 Run in photoconductor drum 7.3.2 Run in photoconductor drum Only if the photoconductor drum is not to be run in directly after replacement: Proceed as follows: Important A photoconductor drum can only be run in when printing is stopped. 1. If the printing system has not yet stopped, click the following button: 2. Select the menu on the operator panel. 3.
7.3.3 Replacing the cleaning brush Caution • Do not allow toner to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of water and seek medical help. • Avoid contact between the skin and the toner; wear gloves. In the event of contact with the skin, wash toner off with plenty of water. • Do not inhale toner. Avoid accumulation of dust. If, after inhaling toner, you experience symptoms such as nausea, headaches or dizziness, immediately go out into the fresh air.
7.3.3 Replacing the cleaning brush Proceed as follows: 3. Click on the following button to start cleaning brush replacement: Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 4. Open the cover and both doors at the front of the printing system. Important Put on the protective gloves provided in the packaging. Do not touch the exterior of the cleaning brush; hold exclusively by the interior.
7.3.3 Replacing the cleaning brush Proceed as follows: 8. Loosen both knurled screws of the brush cover cap. 9. Slowly remove cover cap with the cleaning brush sitting on the insert taper and put to the side. 10. If the insert taper is not secured, remove the cleaning brush by hand. 3 of 4 266 A29246-X20-X-4-7680 / fa701.
7.3.3 Replacing the cleaning brush Proceed as follows: Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. 11. Clean the front outside insertion area with the vacuum cleaner.
7.3.3 Replacing the cleaning brush Proceed as follows: 6. Press the cover cap with the cleaning brush against the opening and tighten the two knurled screws of the brush cover cap. 7. Swivel on the door to the photoconductor drum and close the lever. 8. Close both doors and the cover at the front of the printing system. 9.
7.3.4 Replacing corotrons 7.3.4 Replacing corotrons Important When replacing the corotrons, observe the following safety directives: • Corotrons can only be replaced when printing is stopped. • Corotrons may only be used for the purpose for which they were originally intended. • If the corotron had only a short service life, the cause of the problem must be identified in order to prevent further damage. • When replacing a corotron, always wear the gloves provided.
7.3.4.1 Preparing corotron replacement 7.3.4.1 Preparing corotron replacement Important Observe the safety directives before replacing the corotron(see section 7.3.4 Replacing corotrons, page 269). Proceed as follows: Important This section only applies if the message "Replace corotrons" is displayed. All corotrons must now be replaced. When a corotron wire has torn, the replacement is carried out according to Abschnitt 7.3.5.3, Abschnitt 7.3.4.7 or Abschnitt 7.3.4.5. 1.
7.3.4.2 Replacing the transfer corotron (1 cartridge) (pinfed) 7.3.4.2 Replacing the transfer corotron (1 cartridge) (pinfed) Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). The printer detects the end of the corotrons' service life automatically and displays a warning on the operator panel.
7.3.4.2 Replacing the transfer corotron (1 cartridge) (pinfed) Proceed as follows: 272 3. Swivel up the locking lever and release. 4. Swivel down the paper transporter by the handle to the stop point. 5. When doing so, ensure that the locking lever is engaged on the conveyor. A29246-X20-X-4-7680 / fa702_pinfed.
7.3.4.2 Replacing the transfer corotron (1 cartridge) (pinfed) Proceed as follows: 6. 7. Lift spring and simultaneously push it slightly to the right. Pull out corotron cartridge only a few millimeters so that the spring is held. Carefully pull out the corotron cartridge. Install transfer corotron Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). Proceed as follows: 1. A29246-X20-X-4-7680 / fa702_pinfed.
7.3.4.2 Replacing the transfer corotron (1 cartridge) (pinfed) Proceed as follows: 2. Swivel down the paper transporter by the handle to the stop point and hold firmly. At the same time, raise the locking lever with your thumb to the point where it jumps back to its exit position. Caution Danger of pinching when swiveling the paper transporter back. Always swivel the paper transporter back slowly and carefully. 3. Swivel the paper transporter back again. 7.3.4.
7.3.4.3 Replacing the transfer corotron (torn wire) (pinfed) 7.3.4.3 Replacing the transfer corotron (torn wire) (pinfed) Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). The following procedure is for replacing the torn transfer corotron: • Remove torn transfer corotron >>> page 275 • Install new transfer corotron >>> page 277 Remove torn transfer corotron Proceed as follows: 1.
7.3.4.3 Replacing the transfer corotron (torn wire) (pinfed) Proceed as follows: 4. Swivel down the paper transporter by the handle to the stop point. 5. When doing so, ensure that the locking lever is engaged on the conveyor. 6. Lift spring and simultaneously push it slightly to the right. Pull out corotron cartridge only a few millimeters so that the spring is held. 7. 276 Carefully pull out the corotron cartridge. A29246-X20-X-4-7680 / fa702_pinfed.
7.3.4.3 Replacing the transfer corotron (torn wire) (pinfed) Install new transfer corotron Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). Proceed as follows: 1. Push in new corotron cartridge until the spring engages. 2. Swivel down the paper transporter by the handle to the stop point and hold firmly. At the same time, raise the locking lever with your thumb to the point where it jumps back to its exit position.
7.3.4.4 Replacing charge corotrons (5 cartridges) 7.3.4.4 Replacing charge corotrons (5 cartridges) Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). The printer detects the end of the corotrons' service life automatically and displays a warning on the operator panel.
7.3.4.4 Replacing charge corotrons (5 cartridges) Proceed as follows: 2. Remove corotron cartridges individually. 2 of 2 Install charge corotrons Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). Proceed as follows: 1. Individually insert the new corotron cartridges into the opening until they engage. 1 of 2 A29246-X20-X-4-7680 / fa703.
7.3.4.4 Replacing charge corotrons (5 cartridges) Proceed as follows: 2. Pull out handle of corotron mounting and push towards PC drum until it engages. 2 of 2 7.3.4.6 Replacing discharge corotrons (2 cartridges) >>> page 284 280 A29246-X20-X-4-7680 / fa703.
7.3.4.5 Replacing charge corotrons (torn wire) 7.3.4.5 Replacing charge corotrons (torn wire) Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). The printer detects the end of the corotrons' service life automatically and displays a warning on the operator panel.
7.3.4.5 Replacing charge corotrons (torn wire) Proceed as follows: 2. Remove corotron cartridges individually. Caution When removing the charge corotron cartridge, the nipple on the corotron wire may fall into the developer station without you noticing. If printing then continues, the developer station can be irreparably damaged. When changing the faulty charge corotron cartridge, always check if the nipple is still on the corotron wire. If the nipple is missing, search for and find it. 3.
7.3.4.5 Replacing charge corotrons (torn wire) Proceed as follows: 1. Individually insert the new corotron cartridges into the opening until they engage. 2. Pull out handle of corotron mounting and push towards PC drum until it engages. 7.3.4.8 Complete corotron replacement >>> page 290 A29246-X20-X-4-7680 / fa703.
7.3.4.6 Replacing discharge corotrons (2 cartridges) 7.3.4.6 Replacing discharge corotrons (2 cartridges) Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). The printer detects the end of the corotrons' service life automatically and displays a warning on the operator panel.
7.3.4.6 Replacing discharge corotrons (2 cartridges) Proceed as follows: 2. Remove corotron cartridges. 2 of 2 Install discharge corotrons Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269). Proceed as follows: 1. Push new corotron cartridge into the opening to the stop point. 1 of 2 A29246-X20-X-4-7680 / fa703.
7.3.4.6 Replacing discharge corotrons (2 cartridges) Proceed as follows: 2. Pull out handle of corotron mounting and push towards PC drum until it engages. 2 of 2 7.3.4.8 Complete corotron replacement >>> page 290 286 A29246-X20-X-4-7680 / fa703.
7.3.4.7 Replacing the discharge corotron (torn wire) 7.3.4.7 Replacing the discharge corotron (torn wire) Important Observe the safety directives before replacing corotrons (see section 7.3.4 Replacing corotrons, page 269).
7.3.4.7 Replacing the discharge corotron (torn wire) Proceed as follows: 2. Remove corotron cartridges. Caution When removing the discharge corotron cartridge, the nipple on the corotron wire may fall into the developer station without you noticing. If printing then continues, the developer station can be irreparably damaged. When changing the faulty discharge corotron cartridge, always check if the nipple is still on the corotron wire. If the nipple is missing, search for and find it. 3.
7.3.4.7 Replacing the discharge corotron (torn wire) Proceed as follows: 1. Push new corotron cartridge into the opening to the stop point. 2. Pull out handle of corotron mounting and push towards PC drum until it engages. 7.3.4.8 Complete corotron replacement >>> page 290 A29246-X20-X-4-7680 / fa703.
7.3.4.8 Complete corotron replacement 7.3.4.8 Complete corotron replacement Proceed as follows: 1. Corotron locks are checked. If this step cannot be completed, re-open and close the locking mechanism of the corotron mountings. 2. Close both front doors and the cover of the printing system. 3. Click the following button to lower corotrons: 4.
7.3.5 Replacing the active filter 7.3.5 Replacing the active filter Observe the following safety directives when replacing the active filter: Caution • The components in the fuser station reach a surface temperature of approximately 230 oC during operation. • Danger of burning if touched. • Do not touch any parts behind the safety covers identified with the icon . • Wear heat protection gloves when working with fuser station components.
7.3.5 Replacing the active filter Proceed as follows: 3. Click the following button to start the active filter replacement: Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Do not touch any parts behind the safety covers identified with the icon 4. . Open side door of fuser station. 5.
7.3.5 Replacing the active filter Proceed as follows: 7. Lift up the active filter unit on the right side using the handle and swivel out by the rotary axle. 8. Turn the two knobs to the left and swivel down filter frame. 9. Remove both old active filters. 3 of 3 A29246-X20-X-4-7680 / fa703.
7.3.5 Replacing the active filter Install active filter Caution Observe the safety directives before installing the active filter (see section 7.3.5 Replacing the active filter, page 291). Proceed as follows: 1. Insert the two new active filters so that the slanted surfaces meet in the middle and the gray sides are visible. 2. Swivel filter frame upwards and turn the two knobs to the right. 1 of 3 294 A29246-X20-X-4-7680 / fa703.
7.3.5 Replacing the active filter Proceed as follows: 3. Swivel on active filter unit by the handle to the stop point. 4. Swivel on oiling unit and turn the oiling unit turning knob to the right. 5. Close side door of fuser station. 6. Enter on the operator panel whether a new active filter has been fitted: • The message on the operator panel is deleted automatically, the replacement of the active filter is recorded in the menu and the consumable counter is reset.
7.3.5 Replacing the active filter Proceed as follows: 7. Click the following button on the operator panel to complete active filter replacement: All printing system assemblies are checked (duration approx. 2-3 minutes) before the printing system is switched to the "Ready" status. In both cases, the message on the operator panel is automatically deleted, the replacement of the active filter is recorded in the menu and the consumable counter is reset.
7.3.6 Replacing the cleaning belt 7.3.6 Replacing the cleaning belt The printing system detects the end of the cleaning belt's service life automatically and displays a warning on the operator panel. The following procedure is for replacing the cleaning belt: - Remove cleaning belt >>> page 297 - Install cleaning belt >>> page 299 Remove cleaning belt Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2.
7.3.6 Replacing the cleaning belt Proceed as follows: 5. Turn the knob of the oiling unit to the left and swivel on oiling unit. Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Put on heat protection gloves before you continue. 6. Put on heat protection gloves. 7. Press the empty and the used cleaning belt roller against the right spring support and remove. Place cleaning belt in old packaging.
7.3.6 Replacing the cleaning belt Install cleaning belt Proceed as follows: Note Holding pins, bearings and rolls are shaped so that there is only one way to fit them. The upper roll (new, full roll) is longer than the lower roll. 1. Place the new full roll on the spring bearing at top right, press to the right and slide onto the left bearing with the holding pins. Turn the new full roll so that it engages with the holding pins. 2. Insert the new empty roll into the lower bearings.
7.3.6 Replacing the cleaning belt Proceed as follows: 3. Turn the new roll in the opposite direction to that in which it pays out to tighten the cleaning belt until there are no creases. 4. Swivel on oiling unit and turn the oiling unit turning knob to the right. 5. Close side door of fuser station. 6.
7.3.6 Replacing the cleaning belt Proceed as follows: 7. Click the following button on the operator panel to complete cleaning belt replacement: All printing system assemblies are checked (duration approx. 2-3 minutes) before the printing system is switched to the "Ready" status. In both cases, the message on the operator panel is automatically deleted, and the replacement of the cleaning belt is recorded in the menu. 3 of 3 A29246-X20-X-4-7680 / fa703.
7.3.7 Replacing the heater 7.3.7 Replacing the heater Caution Observe the following safety directives when replacing the heater: The heater may only be replaced by operators after training or instructions from service personnel. The printing system detects when the heater is faulty and displays a warning on the operator panel. The following procedure is for replacing the heater: - Remove heater >>> page 302 - Install heater >>> page 307 Remove heater Proceed as follows: 1.
7.3.7 Replacing the heater Proceed as follows: 5. Turn the knob of the oiling unit to the left and swivel on oiling unit. Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Allow the printing system to cool down for at least 30 minutes. 6. Allow printing system to cool down for at least 30 minutes. 7. Lift up the active filter unit on the right side using the handle and swivel out by the rotary axle.
7.3.7 Replacing the heater Proceed as follows: 8. Move the temperature sensor to the left. The temperature sensor bar is now swiveled up. 9. Loosen the heater connector plug on the front side of the printing system and straighten the cable . 10. Open the right door at the back of the printing system. 3 of 5 304 A29246-X20-X-4-7680 / fa703.
7.3.7 Replacing the heater Proceed as follows: 11. Disconnect the heater connector plug at the back of the printing system. 12. Remove cable from the cable clamp. Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Put on heat protection gloves to continue working. 4 of 5 A29246-X20-X-4-7680 / fa703.
7.3.7 Replacing the heater Proceed as follows: 13. Put on heat protection gloves. Caution The heater glass may be damaged. Only grasp the heater by the handle and, if necessary, support it at the other end. 14. Carefully remove the heater from the roller opening. If the front heater connector plug begins to catch, slightly turn the heater back and forth on its own axis during removal. 15. Push heater into the storage opening and allow it to cool down for at least 30 minutes.
7.3.7 Replacing the heater Install heater Caution Observe the safety directives before installing the heater (see section 7.3.7 Replacing the heater, page 302). Proceed as follows: Caution The heater glass may be damaged. Grasp the heater by the handle only. 1. Open packaging of the new heater. Only grasp the heater by the handle and carefully remove from the packaging. If required, hold the new heater by the cable on the other end with your other hand. 2. Hold the heater by the handle part.
7.3.7 Replacing the heater Proceed as follows: 3. Reinsert the heater connector plug on the rear side. 4. Hang cable in the cable clamp. 2 of 5 308 A29246-X20-X-4-7680 / fa703.
7.3.7 Replacing the heater Proceed as follows: Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Put on heat protection gloves to continue working. 5. Put on heat protection gloves. 6. Carefully remove the faulty heater from the storage opening. 7. Place the faulty heater in the empty packaging, close and make ready for collection by service. 8.
7.3.7 Replacing the heater Proceed as follows: 9. Connect the heater connector plug on the front side of the printing system again. Lay the cable so that the cover on the handle does not rub against the cable when subsequently swiveling off the temperature sensor bar. 10. Move the temperature sensor lever to the right. The temperature sensor bar is swiveled on again. 11. Swivel on active filter unit by the handle to the stop point. 4 of 5 310 A29246-X20-X-4-7680 / fa703.
7.3.7 Replacing the heater Proceed as follows: 12. Swivel on oiling unit and turn the oiling unit turning knob to the right. 13. Close the front and side door of the fuser station. 14. Enter on the operator panel whether a new heater has been fitted: • The message on the operator panel is deleted automatically, the replacement of the heater is recorded in the menu.
7.3.8 Replacing the fuser roller 7.3.8 Replacing the fuser roller Caution Observe the following safety directives when replacing the fuser roller: The fuser roller may only be replaced by operators after training or instructions from service personnel. The following procedure is for replacing the fuser roller: - Remove fuser roller >>> page 312 - Install new fuser roller >>> page 315 Remove fuser roller Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2.
7.3.8 Replacing the fuser roller Proceed as follows: 5. Remove heater (see section Remove heater, page 302). Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Put on heat protection gloves to continue working. 6. Put on heat protection gloves. 7. 8. Press against the pressure pin and swivel the waste collector outwards. Open the packaging of the new fuser roller at the end. 9.
7.3.8 Replacing the fuser roller Proceed as follows: Important Fuser roller models may be mistaken for each other. Ensure that the new fuser roller has the same part number as the old one. 10. Ready carton for old fuser roller. Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Put on heat protection gloves to continue working. 11. Put on heat protection gloves again if you have removed them. 12.
7.3.8 Replacing the fuser roller Proceed as follows: 14. Loosen the two knurled screws for the holder claws on the fuser roller insert. Remove the fuser roller insert from the old fuser roller. 15. Insert the cooled fuser roller in the carton and make ready for collection. 4 of 4 Install new fuser roller Caution Observe the safety directives before installing the fuser roller (see section 7.3.8 Replacing the fuser roller, page 312). A29246-X20-X-4-7680 / fa703.
7.3.8 Replacing the fuser roller Proceed as follows: 1. Place the fuser roller insert on the new fuser roller. Note If you encounter a lot of resistance when placing the new fuser roller on the fuser roller insert, allow the fuser roller insert to cool down for approx. 5 minutes and then try again. 1 of 4 316 A29246-X20-X-4-7680 / fa703.
7.3.8 Replacing the fuser roller Proceed as follows: 2. Tighten the two knurled screws for the holder claws on the fuser roller insert. Remove the plastic cover from the new fuser roller. 3. Insert the new fuser roller into the opening and push towards the fuser roller drive. Note If you encounter a lot of resistance when pushing the new fuser roller towards the fuser roller drive, allow the printing system to cool down for approx. 5 more minutes and then try again. 2 of 4 A29246-X20-X-4-7680 / fa703.
7.3.8 Replacing the fuser roller Proceed as follows: 4. Tighten the three wing screws for attach the fuser roller insert one after the other step by step. Only use a max. of three turns for each screw. Proceed from one wing screw to the next until the flange of the fuser roller insert is secure against the side plate. 5. Swivel on the waste collector and lock with the pressure pin. 6. 7. Installing the heater (see section Install heater, page 307).
7.3.8 Replacing the fuser roller Proceed as follows: 8. 9. Swivel on oiling unit and turn the oiling unit turning knob to the right. Close the front and side door of the fuser station. 10. Select the installed fuser roller type. 11. Select installed fuser roller. The fuser roller designation is printed on the packaging. 12.
7.3.9 Replacing the pressure roller 7.3.9 Replacing the pressure roller Caution Observe the following safety directives when replacing the pressure roller: The pressure roller may only be replaced by operators after training or instructions from service personnel. The following procedure is for replacing the pressure roller: - Remove pressure roller >>> page 320 - Install pressure roller >>> page 323 Remove pressure roller Proceed as follows: 1.
7.3.9 Replacing the pressure roller Proceed as follows: 6. Open side door of fuser station. Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Do not touch any parts behind the safety covers identified with the icon 7. . Turn the knob of the oiling unit to the left and swivel on oiling unit. Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation.
7.3.9 Replacing the pressure roller Proceed as follows: 10. Swivel off the cover underneath the fuser station. 11. Press opening lever to the left and carefully swivel down roller saddle. Note Allow the printing system to cool down in this state for approximately 30 minutes. 12. Grasp pressure roller from below and hold in the center. Open the locking pins on the right and left sides. 13. Carefully remove the pressure roller and place on paper surface. 3 of 3 322 A29246-X20-X-4-7680 / fa703.
7.3.9 Replacing the pressure roller Install pressure roller Caution Observe the safety directives before installing the pressure roller(see section 7.3.9 Replacing the pressure roller, page 320). Proceed as follows: 1. Remove new pressure roller from the packaging. Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Put on heat protection gloves to continue working. 2. Put on heat protection gloves. 3.
7.3.9 Replacing the pressure roller Proceed as follows: 5. Close the cover underneath the fuser station. 6. Swivel in waste collector and lock with the pressure pin. 7. Swivel on oiling unit and turn the oiling unit turning knob to the right. 8. Close side door of fuser station. 9. Raise the stacker top by pressing the left key under this icon . 2 of 3 324 A29246-X20-X-4-7680 / fa703.
7.3.9 Replacing the pressure roller Proceed as follows: Note Only if paper post-processing is connected: Remount deflection rollers on the stacker platform. 10. Enter on the operator panel whether a new pressure roller has been fitted: • The message on the operator panel is deleted automatically, the replacement of the pressure roller is recorded in the menu.
7.3.10 Replacing the waste collector 7.3.10 Replacing the waste collector The following procedure is for replacing the waste collector: - Remove waste collector >>> page 326 - Install waste collector >>> page 328 Remove waste collector Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. Open side door of fuser station. Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation.
7.3.10 Replacing the waste collector Proceed as follows: Caution The components in the fuser station reach a surface temperature of approximately 230 oC in operation. If you touch them, you may burn yourself. Do not touch any parts behind the safety covers identified with the icon 4. . Press in pressure pin and swivel out the waste collector. 5. Open the packaging of the new waste collector, taking care not to damage it. 6. Remove new waste collector from the packaging and place on surface.
7.3.10 Replacing the waste collector Proceed as follows: • Remove the old waste collector (filled with oil and dirt), insert into the packaging, close and make ready for collection. • Remove soaked felt strip. 8. 9. Remove visible oil traces on the swiveled oiling unit with a paper towel. 3 of 3 Install waste collector Proceed as follows: 1. Insert new waste collector and new felt strips. 1 of 2 328 A29246-X20-X-4-7680 / fa703.
7.3.10 Replacing the waste collector Proceed as follows: 2. Swivel in waste collector and lock with the pressure pin. 3. Swivel on oiling unit and turn the oiling unit turning knob to the right. 4. Close side door of fuser station. 5. Click on the following button: 2 of 2 A29246-X20-X-4-7680 / fa703.
7.3.11 Replacing the fine filter 7.3.11 Replacing the fine filter Observe the following safety directives when replacing the fine filter: Caution • Do not allow toner to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of water and seek medical help. • Avoid contact between skin and toner. In the event of contact with the skin, wash toner off with plenty of water. • Do not inhale toner. Avoid accumulation of dust.
7.3.11 Replacing the fine filter Proceed as follows: 2. Select the menu on the operator panel. 3. Click the following button to start fine filter replacement: Information on the icons displayed on the operator panel under "Worksteps": see section Icons, page 93 4. Open the left and center door at the back of the printing system. 5. Push lever to the left of the fine filter container down to unlock the filter housing. 6.
7.3.11 Replacing the fine filter Proceed as follows: Important Toner may fall out. Do not tilt fine filter to ensure that no toner falls out. 7. Grasp fine filter by both handles, remove from the fine filter housing and place to the side. Do not tilt fine filter to ensure that no toner falls out. 3 of 3 Install fine filter Caution Observe the safety directives before installing the fine filter(see section 7.3.11 Replacing the fine filter, page 330). 332 A29246-X20-X-4-7680 / fa703.
7.3.11 Replacing the fine filter Proceed as follows: 1. Take new fine filter from the packaging and fit into the fine filter housing. 2. Reinsert fine filter housing with both hands. 1 of 2 A29246-X20-X-4-7680 / fa703.
7.3.11 Replacing the fine filter Proceed as follows: 3. Push lever to the left of the fine filter housing up to lock the filter housing. 2 of 2 Clean toner dust indicator Note When replacing the fine filter, toner can enter the toner dust indicator. Proceed as follows: 1. Loosen plastic screw. 1 of 3 334 A29246-X20-X-4-7680 / fa703.
7.3.11 Replacing the fine filter Proceed as follows: 2. Clean opening with a round brush(see section Cleaning materials and equipment, page 365). Before use, sharply angle round brush and insert into the opening. For function control, the LED must light up when the round brush is being inserted and go off when it is removed. 3. Tighten the plastic screw again. 4. Close the left and center door at the back of the printing system. 5.
7.3.11 Replacing the fine filter Proceed as follows: 6. Click the following button on the operator panel to complete fine filter replacement: All printing system assemblies are checked (duration approx. 2-3 minutes) before the printing system is switched to the "Ready" status. In both cases, the message on the operator panel is automatically deleted, and the replacement of the fine filter is recorded in the menu. 3 of 3 336 A29246-X20-X-4-7680 / fa703.
8 Correcting faults 8 Correcting faults 8.1 Overview This section will help you to correct print image and fusing problems. In addition, you can also find information on how to locate messages and continue printing after troubleshooting, and how to enable remote access for remote diagnosis by service during printing. You will find information on the following topics: 8.2 Processing messages on the operator panel >>> page 338 8.3 Clogged toner suction >>> page 343 8.4 Poor print quality >>> page 348 8.
8.2 Processing messages on the operator panel 8.2 Processing messages on the operator panel Note Detailed information on each message can be found in the operator panel through the context-sensitive Help. You can call up this context-sensitive Help by clicking the message and then pressing the F1 key. This section contains information on the following topics: 8.2.1 Locating a message >>> page 338 8.2.2 Continuing printing after errors have been corrected >>> page 341 8.2.
8.2.1 Locating a message Proceed as follows: 1. Click on the or or button in the toolbar. The menu is displayed. All error messages, warnings and information messages that have occurred are listed in the upper area, sorted by priority and time. 2. Click message in the "Errors and warnings" list. In the printer view, the assembly concerned is displayed in color. 1 of 2 A29246-X20-X-4-7680 / fa801.
8.2.1 Locating a message Proceed as follows: 3. The printer view can be controlled with the following buttons: Switches back to the preset standard view after modifications. Zooms in on the current printer view. Zooms out from the current printer view. Shifts the visible cutout in the direction of the arrow. Resets a message. Changes from the printer view to the service ticket. The service ticket displays all the data required to notify the service center. Returns to the printing system view.
8.2.2 Continuing printing after errors have been corrected 8.2.2 Continuing printing after errors have been corrected Print stop without loss of information The printing system remains at the start of a page. Proceed as follows: 1. Eliminate the reason why printing stopped as indicated by the information in the error message. 2. Click on the following button: Printing operation is restarted smoothly and without any impairment of the print and fusing quality.
8.2.2 Continuing printing after errors have been corrected Proceed as follows: Note Alternatively, you can remove the damaged pages from the printing system by pressing the EJECT button. 3. Restart print job. 2 of 2 Note Notify service in accordance with the information in the menu if: • the error cannot be eliminated, • the same error recurs repeatedly, • the printing system cannot be rendered operational after the error has been eliminated.
8.3 Clogged toner suction 8.3 Clogged toner suction Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger quantities of toner spill (e. g. full bottle), the industrial vacuum cleaner must be explosion-proof. If there is sufficient toner supply, the display "Toner supply out" can indicate that the toner suction is clogged.
8.3 Clogged toner suction b) Remove clogged toner from the toner feed hose Proceed as follows: 1. If the printing system has not yet stopped, click the following button: 2. Open the center door at the back of the printing system. 3. Pull the container downwards with the handle. 4. Move the lever upwards to swivel off the drain head. 1 of 4 344 A29246-X20-X-4-7680 / fa805.
8.3 Clogged toner suction Proceed as follows: 5. Turn the knob to the left to open the door in front of the developer station. Open the door in front of the developer station. 6. Remove the toner feed hose (small cross section) from the toner box which is connected to the developer station. Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust.
8.3 Clogged toner suction Proceed as follows: 7. Use a vacuum cleaner to vacuum the clogged toner from the hose you have just removed. Also carefully vacuum accumulated toner from the underside of the drain head (above the toner bottle). 8. Re-affix the toner feed hose to the toner box. 9. Close the door in front of the developer station. Turn the turning knob to the left. 3 of 4 346 A29246-X20-X-4-7680 / fa805.
8.3 Clogged toner suction Proceed as follows: 10. Move the lever downwards to swivel on the drain head. 11. Use the handle to turn the container upwards slowly. 12. Close the left and center door at the back of the printing system. 13. Click the following button to switch the printing system to the "Ready" status: 4 of 4 A29246-X20-X-4-7680 / fa805.
8.4 Poor print quality 8.4 Poor print quality 8.4.1 Poor printing The main reasons for poor print quality are listed in section 8.4.2 Poor printing, cause and correction >>> page 349. If this information is not sufficient to correct the error, call the service center. Dropouts and spots due to faulty photoconductor drum Dropouts are places that lie within the minimum permissible character contours and are as bright as the unprinted areas. Spots are printed areas found outside the character contours.
8.4.2 Poor printing, cause and correction 8.4.2 Poor printing, cause and correction Error source Type of error and correction Print contrast < nominal value Gray background Background with dark streaks Charge corotron - Soiled wires, clean, replace. Transfer corotron - - Discharge corotron - Soiled wire, clean, replace. Discharge strip - - - Brush cleaning - - Cleaning brush soiled or faulty, replace cleaning brush.
8.4.2 Poor printing, cause and correction Error source Type of error and correction Bright spots / streaks in printed image Dark spots Smudged print image Memory effects ghost image Discharge strip - - - Soiled plastic strips, clean Cleaning brush - - - Cleaning brush soiled or faulty, replace cleaning brush. Photoconductor drum Photoconductor drum soiled, replace Soiled, damaged (a few spots are ok), possibly replace - Damaged, possibly replace.
8.5 Poor fusing quality 8.5 Poor fusing quality If the fusing quality of the print image is poor, check the following points before notifying Service according to the information in the menu: • Does the paper meet the paper specification regulations? (see section 1.6 Other documents, page 22) • Was the paper stored correctly? Was the printing system operated incorrectly (e. g.
8.6 Permitting or blocking remote access 8.6 Permitting or blocking remote access The Service can make a remote diagnosis during printing using remote access if this has been agreed beforehand. Permitting remote access Proceed as follows: 1. Click on the following button in the icon bar: or click on the following button in the menu: The status display shows that remote access is enabled: 352 A29246-X20-X-4-7680 / fa805.
8.6 Permitting or blocking remote access Blocking remote access Proceed as follows: 1. Click on the following button in the icon bar: or click on the following button in the menu: A29246-X20-X-4-7680 / fa805.
8.6 Permitting or blocking remote access 354 A29246-X20-X-4-7680 / fa805.
Appendix Appendix Overview You will find information on the following topics: Consumables >>> page 356 Expendables >>> page 361 Cleaning materials and equipment >>> page 365 Technical data >>> page 367 A29246-X20-X-4-7680 / faA01.
Consumables Consumables We recommend that you only use toner and developer from Océ Printing Systems GmbH to ensure the highest printing and fusing quality and to maintain high standards of availability for the printing system.
Consumables • Toner consumption depends on ink coverage. If 100% of the possible characters are printed on a form of 12“ length/375 mm width, then the toner consumption increases from 48 g per 1000 pages to approximately 240 g per 1000 pages. With the contrast setting = extra light, toner consumption can be reduced by up to 50%.
Consumables Consumable Order number Packaging unit Monthly requirement VarioStream 7450 VarioStream 7550 1.5 bottles 12 kg Developer for VarioStream 7000 Premium OCP:KK01-D35-A10 1 x 8kg 1.25 bottles 10 kg Developer for VarioStream 7000 MICR OCP:KM01-D13-A10 1 x 8kg 1.25 bottles 10 kg Fuser oil S26312-F646 1x3 liters 0,83 bottles VarioStream 7650 1.
Consumables Consumables for VarioStream 7450 CX, VarioStream 7550 CX, VarioStream 7650 CX Consumable Order number Packaging unit Monthly requirement VarioStream 7450 CX VarioStream 7550 CX VarioStream 7650 CX 42 bottles 168 kg Toner for VarioStream 7000 Standard OCP:KK01-D25-M10 3 x 4kg 30 bottles 120 kg 36 bottles 144 kg Toner for VarioStream 7000 Premium OCP:KK01-D45-M10 3 x 4kg 30 bottles 120 kg 36 bottles 144 kg Toner for VarioStream 7000 MICR OCP:KM01-D23-M10 3 x 4kg 30 bottles 120 k
Consumables • • • • • • Average printing time per month: 200 hours Maximum stop rate per 200 forms 1 stop of 10 s duration Coverage is 16 % of the maximum printable characters at 1/10" column spacing and 1/6" line spacing Degree of printing surface coverage: 4 % Different operating conditions can lead to shorter life cycles, i.e. higher usage (roughly 20 - 30%). Toner and developer storage: Always store in a cool (< 35 oC), dry and well ventilated room.
Expendables Expendables Expendables for VarioStream 7200, VarioStream 7300, VarioStream 7400 Expendable Packaging unit Monthly requirement VarioStream 7200 VarioStream 7300 VarioStream 7400 S26312-F190-V110 (240/300 dpi) 1 unit 0,25 0,5 1,0 S26312-F190-V120 (600 dpi) 1 unit 0,25 0,5 1,0 Wide cleaning brush (gloves provided) S26312-F1042 1 unit 0,25 0,5 1,0 Fine filter S26312-F1071 1 unit 0,13 0,25 0,5 Active filter S26312-F346 3 sets 0,25 0,5 1,0 Cleaning belt S26312-F1116
Expendables • • • • Maximum stop rate per 200 forms 1 stop of 10 s duration Coverage is 16% of the maximum printable characters at 1/10" column spacing and 1/6" line spacing Different operating conditions can lead to shorter life cycles, i.e. higher usage (roughly 20 - 30%). Toner and developer storage: Always store in a cool (< 35 oC), dry and well ventilated room. Never expose toner to direct heat (sunlight, heaters, etc.
Expendables • Toner consumption depends on ink coverage. If 100% of the possible characters are printed on a form of 12“ length/375 mm width, then the toner consumption increases from 48 g per 1000 pages to approximately 240 g per 1000 pages. With the contrast setting = extra light, toner consumption can be reduced by up to 50%.
Expendables Expendables for VarioStream 7450 CX, VarioStream 7550 CX, VarioStream 7650 CX Expendable Packaging unit Monthly requirement VarioStream 7450 CX VarioStream 7550 CX VarioStream 7650 CX S26312-F190V110 (240/300 dpi) 1 unit 1,25 1,5 1,75 S26312-F190V120 (600 dpi) 1 unit 1,25 1,5 Wide cleaning brush (gloves provided) S26312-F1042 1 unit 1,25 1,5 1,75 Fine filter S26312-F1071 1 unit 0,63 0,75 0,88 Active filter S26312-F346 3 sets 1,25 1,5 1,75 Cleaning belt S26312-F1
Cleaning materials and equipment • Coverage is 16% of the maximum printable characters at 1/10" column spacing and 1/6" line spacing • Different operating conditions can lead to shorter life cycles, i.e. higher usage (roughly 20 - 30%). • Toner and developer storage: Always store in a cool (< 35 oC), dry and well ventilated room. Never expose toner to direct heat (sunlight, heaters, etc.
Cleaning materials and equipment Cleaning materials/ equipment Purpose Remarks Round brush Cleaning the toner dust indicator Standard store-bought quality e.g. pipe cleaners EGRA-bunt, OLDENKOTT, etc. Soft cloth Cleaning surfaces MOLTOPREN or similar Soft brush To clean areas that are not easily accessible 1 cm (1/2") round brushes and 2" flat brushes, standard store-bought quality with NYLON or hair bristles. Do not use brushes with metal casings.
Technical data Technical data Printing method Electrophotographic with LED-PLUS technology Fusing method Heat pressure fusing Print speed Printing system Print speed Print speed for 2-up (2 x 11 2/3"x8 1/3") for DIN A4 landscape Océ VarioStream 7200 Pinfed / Pinless 180 pages per minute 126 pages per minute Océ VarioStream 7300 Pinfed / Pinless 260 pages per minute 183 pages per minute Océ VarioStream 7400 Pinfed / Pinless 350 pages per minute 245 pages per minute Océ VarioStream 7450 Pin
Technical data Océ VarioStream 7650 CX TWIN 1200 pages per minute Pinfed / Pinless Paper feed Stacker 845 pages per minute Stack, deep-pile, roll approx. 3300 sheets with 70 g/m2 (19 lbs.) Paper Note More detailed information about the types of paper that can be used is available in the paper specification (see section 1.6 Other documents, page 22). The most important paper requirements are listed below.
Technical data • Preprinted forms must not contain metal pigmented printing ink on the front or reverse side. • The printing ink must be heat resistant (approx. 240° C for printing 7.5 x 105 N/m2) and non-abrasive. Thermoplastic particles must not be released. • The printing ink must be completely dried through.
Technical data Electrical values Unit Power frequency 50 Hz ± 1 Hz Supply voltage V 60 Hz ± 1 Hz 400/230 +6 % / -10 % 208 ± 10 % Chamfers 3 PH + N + SE 3 chamfers, PE Device fuse A 4 x 50 3 x 80 Power fuse A 4 x 63 3 x 100 Power input at 50 Hz (standby values in brackets) VarioStream Unit 7200 7300 7400 7450 7550 7650 Effective power PE KW 7,3 (1,9) 8,4 (1,9) 10,0 (2,0) 11,4 (2,0) 12,5 (2,1) 14,1 (2,1) Apparent power PA kVA 8,8 (2,6) 9,7 (2,6) 11,1 (2,6) 12,5 (2,6) 13,
Technical data VarioStream Unit 7200 7300 7400 7450 7550 7650 Performance factor λ 1 0,94 (0,88) 0,95 (0,88) 0,95 (0,88) 0,96 (0,89) 0,96 (0,88) 0,97 (0,87) Heat emission Q KJ/h 26.280 (7.020) 30.240 (7.020) 34.920 (7.020) 41.040 (7.200) 43.920 (7.560) 47.880 (8.280) Kcal/h 6.277 (1.677) 7.050 (1.677) 8.340 (1,677) 9.802 (1.720) 10.834 (1.806) 11.436 (1.977) Average performance characteristics for a paper width of 375 mm (14.
Technical data Environmental conditions Operating ranges Recommended optimum operating range Limit of operation Limit value with High Temperature Kit (optional) Temperature 18°C to 24°C 10°C to 32°C up to 35° C (95° F) max. Relative humidity 38 % to 60 % 10% to 80 % up to 45% max.
Technical data Weight Approx 1,260 kg (simplex printing system) A29246-X20-X-4-7680 / faA01.
Technical data 374 A29246-X20-X-4-7680 / faA01.
Index Index A Access ticket - Button 69 - requesting 85 Active filter - installing 294 - remove 291 - replacing 291 ADVF - Key 50 ADVR - Key 50 Agent 31 Air nozzle settings 123 Alert word - in the safety directives 28 Appendix 355 Assembly and installation - Safety directives 35 Authorization level - presetting for user 82 B Basic information 74 Button - Access ticket 69 - Cancel print job 67 - Change user 70 - Channel control 67 - Clear buffer 67 - Clear printer 67 - Consumable counter 69 - Display errors
Index - Operator panel 223 - Paper path 179 - Plastic strips in front of the discharge blade 188 - Safety directives 33 - Sensors 207 - the printing system 175 - Time 177 - Toner dust indicator 334 - Toner mark sensor 207 - Toner suction system 213 Cleaning belt - installing 299 - removing 297 Cleaning brush - installing 267 - removing 264 Cleaning equipment - Overview 365 Cleaning intervals 177 Cleaning materials - Overview 365 Cleaning steps 177 Cleaning stop - Status display 65 Cleaning the paper path 1
Index Documentation signposts 12 Doors 42 E EJECT - Key 50, 52 Electrical values 370 Emissions 371 Empty - Developer station 239 Enter - fold length 126 Entering values 88 Environmental conditions 372 Error messages - Locating 338 - on the operator panel 338 Errors - Display (button) 68 Expendables - Overview 361 - replacing 256 F Faults - correcting 337 Filling - Developer 244 Filter - cleaning 220 Fine filter - installing 332 - removing 330 Fire - Safety directives 36 Fold length - Setting 122 Front view
Index - Status display 65 Installing - Active filter 294 - Cleaning belt 299 - Cleaning brush 267 - Fine filter 332 - Fuser oil bottle 254 - Fuser roller 315 - Heater 307 - Photoconductor drum 260 - Pressure roller 323 - Toner bottle 229 - Waste collector 328 - Waste toner bottle 236 Intended Purpose 26 Internal view 45 - Front side of the printing system 45 - Rear side of printing system 47 J Job control - Button 67 K Key - ADVF 50 - ADVR 50 - EJECT 50, 52 - READY 52 - STOP 53 Key operator 31 L Language -
Index Operator panel - cleaning 223 - Description 60 - on stacker 51 - Operate 80 - Paper transporter 50 Optical wave guide 34 Overview 41 - Cleaning equipment 365 - Cleaning materials 365 - Consumables 356 - Expendables 361 P Paper - Handling 56 - inserting 100 - insertion after paper jam 112 - positioning fold-matching 118 - Semi-automatic insertion 106 - Specifications 55 - Technical data 368 - Types 55 Paper brake - Setting brake force 129 Paper change - Settings 121 - Settings in the menu 125 Paper ed
Index Printing - Status display 64 Printing system - cleaning 175 - converting 162 - Covers 42 - Description 41 - Device overview 41 - Doors 42 - Front view 42 - Internal view 45 - operating 95 - Overview 41 - Powering off 173 - Powering on 96 - Rear view 44 - Switching to ready after print stop 99 Printing system stopping - Status display 65 R Raise - Stacker top 53 READY - Indicator lamp 54 - Key 52 Ready - Button 62 - Status display 64 Readying - Status display 64 Rear view of printing system 44 Releasi
Index Replacing the cleaning brush 263 Replacing the developer station 168 Replacing the fine filter 330 Replacing the fuser roller 170 Replacing the photoconductor drum 169 Replacing the toner feed 166 Requesting - Access ticket 85 Running in - Photoconductor drum 263 S Safety covers 33 Safety directives - Assembly and installation 35 - Fire 36 - Flagging 28 - Operation 32 - Repairs 36 - Transport 36 Safety information - General 22 Search 16 Selecting a configuration 164 Selecting settings 88 Sensors - cl
Index - Without loss of information 341 Switching to ready - Printing system after print stop 99 Symbol - in diagrams and illustrations 20 Symbols - in the text 19 System loading - Status display 66 T Table - Cleaning steps 177 Technical data 367 - Dimensions 372 - Electrical values 370 - Emissions 371 - Environmental conditions 372 - Mechanical conditions 371 - Paper 368 - Weight 372 Test print - Button 67 Time - to clean 177 Toner - CustomTone 251 - Replacing waste bottle 233 - Suction clogged 343 - Vacu
We are interested in your opinion on these operating instructions. Your feedback can help us to improve the quality of our documentation. Please take the time to fill out the form below and return it to us either by mail or by fax. Thank you for your help.
