CANPLAS SECTION 22 13 23 GREASE INTERCEPTORS GREASE INTERCEPTORS Engineering grease management solutions for plumbing and food service professionals www.endurainterceptor.
Canplas Product Overview Internal Application Grease Interceptors Endura Compact 7GPM - 10GPM - 15GPM Models 3907A02 - 7GPM (0.44 LPS) 2” (51 mm) connection 3910A02 - 10GPM (0.63 LPS) 2” (51 mm) connection 3915A02C - 15GPM (0.94 LPS) 2” (51 mm) connection Compact models use a development of the patented Canplas baffle system to enhance separation performance at low flow rates. EZ-Clean tank design – Aids exterior cleaning.
Grease Interceptors – Generic Types The grease management industry has developed significantly in the past decade with not only more advanced and improved products but also development of performance standards and harmonization of common terms and references. Traditionally the term “Grease Trap” was commonly applied and is still used in the industry today.
Model Chart Product Description 440 lb 220 kg Endura Compact Grease Interceptor - 7 GPM 3907A02 - 10 GPM 3910A02 - 15 GPM 3915A02C (Suffix “T” for threaded inlet/outlet connections) 440 lb 220 kg - Compact tank / small footprint - Injection molded in proven engineered thermoplastics for strength and durability - EZ-Open cover latches 20,000lb - Odor lock cover gasket 9072kg - Load rated cover supports up to 20,000lb 440 lb (220kg) of pedestrian and light duty traffic - EZ-Clean exterior tank profile wi
In-Floor Extension Riser Flow Control Extension Standards Conformance Listings Thermal Capability NYC Commonwealth of Massachusetts N/A Continuous discharge at 104˚C (220˚F) N/A 6” Modular riser - Measurement markings - Stackable up to 3 sets (18” Total) - 3920AX6 Continuous discharge at 104˚C (220˚F) Sleeve kit for 3” model only, allows access to in-floor flow control device Custom length of SDR 35 or SDR 28 sewer pipe to be used for access sleeve - 3” 392203W, 6” SDR 35/28 sewer pipe diameter
Dimensions Endura® 7GPM - 10GPM - 15GPM Models 3907A02 7GPM (0.44 LPS) 2” (51mm) connection 3910A02 10GPM (0.63 LPS) 2” (51mm) connection 3915A02C 15GPM (0.94 LPS) 2” (51mm) connection Notes: ACCESSIBLE FLOW CONTROL DEVICE (FCD) IS SUPPLIED FOR INSTALLATION UPSTREAM OF THE GREASE INTERCEPTOR (GI) -2” INLET/OUTLET MODELS 2” FCD 3.44” Compact 3.94” Endura® Models 3” 20GPM 5.93” 2.27” 4.01” 3920A02 20GPM (1.26 LPS) 2” (51mm) connection 4.23” 2.67” Notes: ACCESSIBLE FLOW CONTROL2.
Endura® 25GPM - 35GPM Models 3925ALT02 25GPM (1.6 LPS) 2” (51mm) connection 3925ALT03 25GPM (1.6 LPS) 3” (76mm) connection 3935A03 35GPM (2.2 LPS) 3” (76mm) connection 3935A04 35GPM (2.2 LPS) 4” (110 mm) connection 3.44” 3.44” Compact Compact 2” FCD 3.44” Compact 3.94” 3.94” 3” FCD 3.94” 2.27” 2.27” 2.27” 3” 3” 5.93” 5.93” 3” 4.01” 4.01” 5.93” 4.01” 2.67” 2.67” 4.23” 4.23” 4” FCD 4.23” 2.67” 2.27” 2.27” 2.27” 4” 4” 6.84” 6.84” 4” 6.84” 5.04” 5.04” 5.04” 6.13” 6.13” 6.13” 3.
Model Chart Product 440 lb 220 kg 20,000lb 9072kg Endura XL Grease Interceptor 20,000lb - XL75 – 75GPM 4075A04(T) 440 lb 220 kg 20,000lb 9072kg Endura XL Grease Interceptor 20,000lb - XL100 – 100GPM 40100A04(T) Description Connection Size - 559lb Grease Capacity – 98% Efficiency - Dynamic Inlet Baffle – Internal flow Control (Supplied Standard) · Optional External flow control (PDI G101) · Seamless Tank – Rotationally moulded using up to 100% recompounded material · Dual Access Covers -Traffic Rated
In-Floor Extension Riser Flow Control Extension Standards Conformance Listings Thermal Capability Commonwealth of Massachusetts • Check local codes for acceptance of in-floor installation • Finish to floor level accommodating requisite materials, E.G. Tile, mortar, etc.
Key Design Considerations Sizing by Flow Rate Canplas recommends sizing by flow rate for Endura models. The use of a flow control with a Hydromechanical Grease Interceptor is considered mandatory. Without a properly sized flow control, the discharge rate through into the interceptor may exceed the design rating of the unit, causing lower efficiencies and increase the risk of grease, passing into the downstream system. Be careful not to confuse liquid capacity and flow rate.
Sizing by Capacity Capacity: Based on the volume of wastewater discharge (gallons) into the interceptor expressed as discharge fixture units (DFU’s). DFU’s are identified in the currently published issue of Uniform Plumbing Code Ch.7 based on occupancy or use. Fixture Fixture Units Public Floor drain, non-emergency 2 Special purpose sink w/1-1/2” trap 3 Special purpose sink w/2” trap Drainage Fixture Units Interceptor Volume (min.
Flow Control • Flow direction Key to hydromechanical function and performance is flow control. If designing for compliance with PDI-G101 an external flow control(s) SHALL be required as part of the design and installation. Where acceptable to the Authority Having Jurisdiction, internal means of flow control can be employed providing that the interceptor is approved to the currently published version of ASME A112.14.3 –Type C or D.
Tank Connections All Endura Grease Interceptors are manufactured with standard no hub connections to accept locally approved/accepted MJ (Mechanical Joint) couplings. This method allows resilience in the connections to prevent stress and a flexible means of integrating metallic or plastic plumbing systems. Should adaption of pipe connection be required, use appropriate mechanical joint reducers but do not allow decrease pipe diameter across the unit. (i.e. 3” inlet , 2” outlet.
Typical Installation • On Floor CAUTION: CLEARANCE REQUIRED 15” clearance (21” for 50GPM model) to remove the baffles for CAUTION cleaning and maintenance. • Flow Control Device • Semi Recessed Option • Grease Interceptor • Sink • Vented Waste • • Air Intake Minimum Clearance 15” / 21” • Cleanout required in most jurisdictions Do Not Exceed 25 ft (7.
Low Profile The Endura Lo-PRO is installed on floor. Ensure you design/locate the grease interceptor so as to allow for maintenance. Placement should allow the cover to be easily removed for cleaning. A minimum clearance of only 6 inches is required above the top of the Grease Interceptor to allow removal of the internal baffles for a complete cleanout. CAUTION: CLEARANCE REQUIRED 6” clearance above the grease interceptor required to CAUTION remove the baffles for cleaning and maintenance.
• In Floor Alternate • Fork Lift, Pump Truck Traffic Area Provision of a concrete pit with a load rated access cover will be required where pump CAUTION trucks of fork lifts travel. • Flow Control Device * Above grade installation preferred * • Sink • Grease Interceptor • Concrete pit • Vented Waste • Load Rated Access Cover (supplied by others) • Air Intake • Cleanout required in most jurisdictions • Hanger (Supplier by installer) Do Not Exceed 25 ft (7.
• Interior or Exterior Below Grade Installations - Extended Capacity • Concrete Slab Detail For Traffic Loading Concrete to be 28 day compressive strength to 4000 PSI. Reinforcement with No.4 rebar (1/2”) grade 60 steel per ASTM A615: connected with tie wire. Rebar to be 2½” from edge of concrete. Rebar spacing 12” grid. 4” spacing around access openings. • Concrete Pad must extend min. 18” outside the unit footprint • No.
• Multi-Unit Installations - Extended Capacity 2 no. XL75 – PARALLEL Up to 150GPM, 1118 lbs Grease Capacity. 2 no. XL100 – PARALLEL Up to 200GPM, 2116 lbs Grease Capacity. 3 no. XL100 – PARALLEL Up to 300GPM, 3174 lbs Grease Capacity. 4 no. XL100 – PARALLEL Up to 400GPM, 4232 lbs Grease Capacity. Parallel Installation: · Parallel configurations shown are considered optimal for application and should be followed.
Specifications SPEC NOTE: See www.arcat.com website for Microsoft Word (editable) document. SPEC NOTE: Canplas LLC and Canplas Industries Ltd. are members of the Aliaxis Group of companies, a global leader of plastic solutions for fluid transport in the field of building materials. The Aliaxis Group provides products for both residential and commercial building markets, in new build and renovation segments, as well as a wide range of solutions for industrial and public utility applications.
e. f. g h. 4. a. b. c. d. e. f. g. h. Average Efficiency % (ASME 112.14.3): 92.5%. Actual Grease Capacity: 38.07 lb (17.28 kg). Unit Weight (Empty): 13.8 lb (6.26 kg). Liquid Capacity: 12.96 gal (49.06 L). Model 3915A02C - 15GPM/30 lb (Hub Connection) Model 3915A02T - 15GPM/30 lb (Threaded Connection) Model 3915A02S - 15GPM/30 lb (Spigot Connection) Connection size (mechanical): 2” (51 mm).
D. Product: Endura Lo-Pro as manufactured by Canplas Industries Ltd. 1. The interceptor shall be serviced with a minimum of 5” (127 mm) of overhead clearance. The unit shall be comprised of engineered thermoplastics to withstand operational temperatures up to 220 ˚F (104 ˚C) comprising a pedestrian rated cover capable of supporting 440 lb (200 kg) and incorporating an operationally air tight seal.
on riser, flanged bottom to interlock and secure to frame. Handle and outlet extensions, seals and fasteners to be supplied by manufacturer. G. Product: Grease Interceptor (Extended Capacity) 100 GPM as manufactured by Canplas Industries Ltd. 1. The unit shall be comprised of engineered thermoplastics to withstand operational temperatures up to 160˚F (71˚C) comprising of two load rated covers capable of supporting min.
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Molding a better future The Canplas manufacturing location in Barrie, Ontario, Canada is ISO 9001 and 14001 registered facility. Our quality management system has been registered for the design, manufacture and distribution of high quality injection molded products used in plumbing, industrial, ventilation and central vacuum applications. ® www.arcat.com www.csc-dcc.ca www.csinet.org Canplas Industries Ltd. P.O. Box 1800, 500 Veterans Dr.