Installation manual

T ABLE OF CONTENTS
Revision 1.9 - 2 -
T ABLE OF CONTENTS
T ABLE OF CONTENTS ................................................................................................................................. 2
Safety Infromation .................................................................................................................... 5 1
Important Notes: ....................................................................................................................... 6 2
2.1 General Bed Height Ranges for ILFP liftgates. .............................................................. 7
Chassis Dimension Sheets ...................................................................................................... 8 3
Installation Dimensions ........................................................................................................... 10 4
4.1 Chassis and Body Preparation ...................................................................................... 11
4.1.1 Mount frame clearance .................................................................................... 11
4.1.2 Rear sill preparation ........................................................................................ 12
Gate Installation ........................................................................................................................ 14 5
5.1 Truck Installation ........................................................................................................... 14
5.1.1 Slide rail and Push–Pull mount bracket installation .......................................... 14
5.1.1.1 Installation without slide rail mounting fixture ..................................... 15
5.1.1.2 Installation with slide rail mounting fixture .......................................... 16
5.1.2 Liftgate attachment .......................................................................................... 17
5.2 Trailer Installation .......................................................................................................... 18
5.2.1 Different mounting setups for trailer applications ............................................. 18
5.3 Liftgate basic power connection and battery cable routing ............................................ 19
5.4 Removal of transportation safety bolts .......................................................................... 20
Figure 12 Removal of transportation safety bolts .......................................................... 20
Control power wiring setup ......................................................................................................... 21
5.4.1 Platform storage Up-stops ............................................................................... 22
5.4.2 Slider rail stops setting .................................................................................... 23
5.4.3 Control box installation .................................................................................... 23
Electrical Installation ................................................................................................................ 24 6
6.1 Breaker Installation ....................................................................................................... 24
6.2 Wiring schematic main battery power - Truck setup ...................................................... 25
6.3 Wiring schematic main battery power - Trailer setup ..................................................... 26
6.4 Trail charger installation ................................................................................................ 27
6.5 On/off switch installation ............................................................................................... 28
6.5.1 Truck setup ..................................................................................................... 28
6.5.2 Trailer setup (turning knob style control box) ................................................... 28
6.6 Control board wiring and connector setup ..................................................................... 29
6.7 Control board plug setup ............................................................................................... 30