MICROWAVE OVEN CE1150R CE1150R(SILVER) Manual MICROWAVE OVEN CONTENTS 1. Precaution 2. Specifications 3. Operating Instructions 4. Disassembly and Reassembly 5. Alignment and Adjustments 6. Troubleshooting 7. Exploded Views and Parts List 8. PCB Diagrams 9.
ELECTRONICS This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. ©Samsung Electronics Co., Ltd. December 2003 Printed in Korea Code No.
. Operating Instructions 3-1 Control Panel 3-2 Features & External Views Door Ventilation Holes Light Safety Interlock Holes Control Panel Guide Roller Glass Plate Coupler Grill Rack 312mm Door Latches 234mm 355mm 522mm 539mm ڈٻڏٻڈ
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4. Disassembly and Reassembly 4-1 Replacement of Magnetron, Motor Assembly and Lamp Remove the magnetron including the shield case, permanent magnet, choke coils and capacitors (all of which are contained in one assembly). 1. Disconnect all lead wires from the magnetron and lamp. 2. Remove the bracket mounting. 3. Remove the magnetron supporter. 4. Remove the air cover. 5. Remove screws securing the magnetron to the wave guide. 6. Take out the magnetron very carefully. 7. Remove screws from the back panel.
4-3 Replacement of Door Assembly 4-3-1 Removal of Door Assembly Remove hex bolts securing the upper hinge and lower hinge. Then remove the door assembly. 4-3-2 Removal of Door "C" Insert flat screwdriver into the gap between Door "E" and Door "C" to remove Door "C". Be careful when handling Door "C" because it is fragile. 4-3-3 Removal of Door "E" Door "E" Following the procedure as shown in the figure, insert and bend a thin metal plate between Door "E" and Door "A" until you hear the 'tick' sound. 1.
4-3-5 Reassembly Test After replacement of defective component parts of the door, reassemble it and follow the instructions below for proper installation and adjustment so as to prevent an excessive microwave leakage. 1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment. 2.
4-6 Replacement of Control Circuit Board 4-6-1 Removal of Control Box Assembly 1. Be sure to ground any static electric charge in your body and never touch the control circuit. 2. Disconnect the connectors from the control circuit board. 3. Remove screws securing the control box assembly. 4. Remove the screw securing the ground tail of the keyboard. Control Box Screw 4-6-2 Removal of Ass'y P.C.B Assembly 1. Remove screws securing the control circuit board. 2.
5. Alignment and Adjustments PRECAUTION 1. High voltage is present at the high voltage terminals during any cook cycle. 2. It is neither necessary nor advisable to attempt measurement of the high voltage. 3. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the high voltage capacitor. 5-1 High Voltage Transformer 1. Remove connectors from the transformer terminals and check continuity. 2. Normal resistance readings are as follows: Secondary Approx.
5-4 High Voltage Capacitor 1. 2. 3. 4. 5. Check continuity of the capacitor with the meter set at the highest resistance scale. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9Mഐ. A shorted capacitor will show continuous continuity. An open capacitor will show constant 9Mഐ. Resistance between each terminal and chassis should read infinite. 5-5 High Voltage Diode 1. Isolate the diode from the circuit by disconnecting its leads. 2.
5-8 Output Power of Magnetron CAUTION MICROWAVE RADIATION PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY. The output power of the magnetron can be measured by performing a water temperature rise test. Equipment needed : * Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm) * One glass thermometer with mercury column NOTE: Check line voltage under load. Low voltage will lower the magnetron output.
5-9 Procedure for Measurement of Microwave Energy Leakage 1) Pour 275±15cc of 20±5° C(68±9° F) water in a beaker which is graduated to 600cc, and place the beaker in the center of the oven. 2) Start to operate the oven and measure the leakage by using a microwave energy survey meter. 3) Set survey meter with dual ranges to 2,450MHz. 4) When measuring the leakage, always use the 2 inch spacer cone with the probe. Hold the probe perpendicular to the cabinet door.
6. Troubleshooting PRECAUTION 1. 2. 3. 4. CHECK GROUNDING BEFORE CHECKING FOR TROUBLE. BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT. DISCHARGE THE HIGH VOLTAGE CAPACITOR. WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT ONE LEAD WIRE FROM THESE PARTS AND THEN CHECK CONTINUITY WITHOUT THE POWER SOURCE ON. TO DO OTHERWISE MAY RESULT IN A FALSE READING OR DAMAGE TO YOUR METER. 5. DO NOT TOUCH ANY PART OF THE CIRCUIT OR THE CONTROL CIRCUIT BOARD, SINCE STATIC DISCHARGE MAY DAMAGE IT.
6-1 Electrical Malfunction(continued) SYMPTOM CAUSE Oven lamp and fan motor turn on 1. Misadjustment or loose wiring of primary latch switch 2. Defective primary latch switch Oven can program but timer does not start. 1. Open or loose wiring of secondary interlock switch 2. Off-alignment of primary interlock 3. Defective secondary interlock S/W Microwave output is low;. Oven takes longer time to cook food. 1. Decrease in power source voltage. 2. Open or loose wiring of magnetron filament circuit.
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7-2 Main Parts List - S.N.A : SERVICE NOT AVAILABLE No. Code No.
7-3 Door Parts List D009 D004 D010 D002 D049 D006 D024 D007 D026 D011 D019 No. Code No. D002 DE64-00776A DOOR-A Description C115,PC LEXAN#141,WHT,1.1 CONV,-, Specification 1 D004 DE94-00428E ASSY DOOR-E 1.1 AQUA CONV,SEALANT,- 1 D006 DE64-01043A DOOR-C CE1100,PBT,-,-,-,-,BLK,1.1 AQUA C 1 D007 DE61-00193A SPRING-KEY MW1255,HSWR,PI0.6,-,D5.5,L19, 1 D009 DE61-00246A HINGE-DOOR UPPER MW8103SS,SCP1,T2.0,-,-, 1 D010 DE61-00247A HINGE-DOOR LOWER MW8103SS,SCP1,T2.
7-4 Control Parts List ASSY- CONTROL BOX - C082 C009 C001 C005 C108 C035 C011 C071 C003 C010 C084 C028 C012 C019 C107 C094 C013 No. Code No.
7-5 Casing Parts List H001 H002 H011 H013 H004 H012 H005 H002 H017 H010 H003 H007 H008 No. Code No. Description Specification H001 DE31-10171A MOTOR CONVECTION SMC-105EA,230V/50HZ,280 1 H002 DE31-90019A BLADE-FAN SECC,T0.6,-,-,-,-,- 1 H002 DE31-90020A BLADE-FAN ALSTAR,T0.6,W250,L250,-,-,- 1 H003 DE47-70077A HEATER-CONVECTION SHC-118E1,-,-,1680W,-, 1 H004 DE61-50484A BRACKET-HEATER -,STS430,T0.8,W27.2,L26,C 2 H005 DE97-00393A ASSY-COVER CASING C110,1.1CU.
7-6 Standard Parts List Code No. Description Specification Q'ty Remark DE60-20063A BOLT-FLANGE M4,10,ZPC3,YEL,MSWR,-,-,-,- 4 HING-L/U DE60-30016A NUT-FLANGE M4,MSWR10,-,-,-,-,-,-,- 1 SENSOR DE60-30016B NUT-FLANGE M4,MSWR10,FEFN,-,-,-,-,-,- 3 DE60-10082H SCREW-A -,-,-,-,2S-4X12,TOOTHED,-,-,-,- 5 P-OUTER DE60-10018A SCREW-ASSY MACHINE -,WS,MSWR10,SN1,PH,M4X0.
8.P.C.B Diagrams 8-1 P.C.B Diagrams ( This Document can not be used without Samsung's authorization. ) IC1 IN C22 8 75 40 74 39 P16 73 38 P15 72 37 P14 71 36 P13 70 35 P12 69 34 P11 1 23 F11 F12 F13 0V 470uF 3 D01 GF1G DGND R04 3.9K ZD3 ZMM55CV1 0.
9. Schematic Diagrams 9-1 Schematic Diagrams ( This Document can not be used without Samsung's authorization. ) MAGNETRON HIGH VOLTAGE DIODE FA TO CHASSIS F HIGH VOLTAGE CAPACITOR RED RED RED H.V.
8-2 P.C.B Parts List Code No. Description Specification Q'ty Remark 3501-001062 RELAY-POWER 24VDC,523.2MW,16000MA,1FORMA,15MS,10MS 1 RY7 3501-001068 RELAY-POWER 24VDC,523MW,16000MA,1FORMA,15MS,10MS 1 RY4 3501-001068 RELAY-POWER 24VDC,523MW,16000MA,1FORMA,15MS,10MS 1 RY5 3501-001155 RELAY-MINIATURE 24VDC,200MW,3000MA,1FORMA,10MS,10MS 5 RY1,RY2,RY3,RY6,RY8 3601-001126 FUSE-CARTRIDGE 250V,1.6A,FAST-ACTING,CERAMIC,5x20mm 1 FUSE1 3708-000219 CONNECTOR-FPC/FFC/PIC 21P,1.