Specifications

C 85-340 Installation Checklist - Installation & Operation Instructions │ Caprice
33
Adjusting Combustion Air
Smoke Pump - A reliable, certified smoke pump is required to correctly set up this
equipment.
Combustion Analyzer - To calibrate burner operation, use a calibrated combustion analyzer
capable of measuring CO2 and O
2
from oil burning boilers.
Smoke Test - All tests must be done with the burner covers or air intakes in place to
simulate normal operation.
Avoid Condensation - Due to the high combustion efficiencies and low stack gas
temperatures, great care must be taken to ensure the chimney isn’t subjected to gas
condensation. The gas temperature where the flue pipe enters the chimney must be a minimum of 240
o
F.
Air Settings:
1. Install applicable “burner package” as per burner installation instructions in Section 4.0.
2. Use the recommended air settings in Table 2-1 to 2-4 as a guideline.
3. Final adjustments should be made using test equipment and by verifying the CO
2
is between 11-13%.
4. To accurately set the combustion system, first establish a stable firing condition with a #1 smoke.
5. Increase the air setting slightly until a #0 smoke is obtained.
6. Establish a minimum of three 5 minute burner cycles.
7. With boiler operating, measure the CO
2
and O
2.
Adjust pump pressure as necessary until the CO
2
is within the
acceptable range of 11-13%.
8. Repeat the smoke test - #0 smoke should be detected.
Instructions to Installing Contractor
1. Ensure that the customer receives the Warranty Documentation included with the installation manual.
2. Leave the manual with the customer so they know when to call for annual maintenance and inspection.
This boiler must have water in it whenever the burner is firing. Failure to comply may
damage the unit, void the warranty, and cause serious injury or death.