Specifications
GENERAL JEEP INFORMATION:
Jeep Transfer Case Selection Chart ...................................... 4-5
Transmission Types ................................................................... 6
Transmission Bolt Pattern Chart................................................. 7
Bellhousing Selection Chart ....................................................... 8
Chevy, Ford & AMC Bellhousings .............................................. 9
Special Conversion Bellhousings........................................ 10-11
Clutch Arms, Bearings & Components ............................... 12-13
Clutch Selection Chart .............................................................. 14
Pilot Bushings ........................................................................... 14
Radiators ............................................................................. 15-16
Fuel Systems ............................................................................ 16
Oil Systems, Throttle Linkages, Brackets & Electrical ............. 17
VSS (Vehicle Speed Sensor) & Voltage Chart ....................... 18
Engine Information .................................................................... 19
Driveline Modifications.............................................................. 20
Frequently Asked Questions ................................................... 21
1941-1979 JEEP & SCOUT VEHICLE INFO:
Dana 18/20 & Scout Transfer Cases ................................. 22-24
Dana 18 & 20 T/C Upgrades ....................................... 25-26
Dana 18/20 Transmission-to-Transfer Case Adapters ..... 26-32
Car Type Transmissions .................................................. 27
Truck Type Transmissions............................................... 28
Automatic Transmissions................................................. 31
Identifying the Stock Transmission ..................................... 33-41
Jeep Transmissions & Bellhousings Adapters................ 33
Scout Transmissions ....................................................... 40
1941-79 Jeep Tranny Retrofits ........................................... 42-43
Clutch Linkage (Manual Transmissions only) ..................... 43-44
Engine Conversions ............................................................ 44-47
Motor Mounts ............................................................... 46-47
Jeep Exhaust & Headers .................................................... 48-49
Conversion Application Summary ....................................... 50-54
Windshield Latches .................................................................. 54
SAGINAW STEERING CONVERSIONS:
Installation & Components ................................................... 55-60
SATURN OVERDRIVE:
Introduction, Application & Warranty ....................................... 61
Assembly View & Parts List ............................................... 62-63
Installation Procedures ........................................................ 64-65
Breakdown & Rebuild Instructions ..................................... 66-68
Shifter Linkage Assembly ........................................................ 69
TABLE OF CONTENTS
1980-1986 JEEP VEHICLE INFO:
Dana 300 Transfer Case .................................................... 70-73
Dana 300 Heavy-Duty T/C Upgrade ................................ 72
Atlas Transfer Case ........................................................ 73
Transmission Types & Transfer Case Adapters ............... 74-79
Car Type Transmissions .................................................. 74
Truck Type Transmissions............................................... 74
Automatic Transmissions ................................................. 77
Identifying the Stock Transmission ..................................... 80-83
1980-86 Jeep Tranny Retrofits ........................................... 84-85
Clutch Linkage (Manual Transmissions only) ..................... 85-86
Engine Conversions ............................................................ 86-90
Motor Mounts ............................................................... 88-90
Jeep Exhaust & Headers .................................................... 90-91
Conversion Application Summary ....................................... 92-93
1987 & NEWER JEEP VEHICLE INFO:
NP Series Transfer Cases .................................................. 94-97
Atlas Transfer Case ................................................... 95-96
Transmission-to-Transfer Case Adapters ....................... 98-102
Truck Type Transmissions............................................... 98
Automatic Transmissions ............................................... 100
Identifying the Stock Transmission ................................. 103-106
1987 & Newer Jeep Tranny Retrofits & RubiCrawler .... 107-110
Clutch Linkage (Manual Transmissions only) ........................ 111
Engine Conversions ........................................................ 112-115
Motor Mounts ........................................................... 113-115
Jeep Exhaust & Headers ....................................................... 116
Conversion Application Summary ................................... 117-121
REPRINT ARTICLES:
“Cradle Installation”, by Rob Hall
(Featured in 4Wheel Parts Off-Road Adventure Mag.) . 122-125
“The Big Swap”, by Mark Nobles
(Courtesy of 4WD & Sport Utility - Primedia Pub.) .......... 126-127
3
table of contents