humiSteam x-plus humidifiers User manual
EN WARNINGS exemplary, special or consequential damage of any kind whatsoever, whether contractual, extra-contractual or due to negligence, or any other liabilities deriving from the installation, use or impossibility to use the product, even if CAREL S.p.A. or its subsidiaries are warned of the possibility of such damage. The CAREL S.p.A.
EN CONTENT 1. INTRODUCTION AND ASSEMBLY 9. MAINTENANCE MENU 7 9.1 Reset configurations.........................................................................................28 9.2 System info ........................................................................................................28 9.3 Manual procedure............................................................................................28 9.4 Change cylinder...........................................................................
EN 1. INTRODUCTION AND ASSEMBLY dimensions A mm (in) B C weights kg packaged (lb) empty installed* Range of isothermal immersed electrode humidifiers with liquid crystal display for the control and distribution of steam. Models available (identifiable from the code shown on the product): • UE001, UE003, UE005, UE008, UE009, UE010, UE015, UE018: steam production capacity up to 18 kg/h (39.
EN 4. secure the appliance to the wall through the hole in the centre on 1.6 Removing the front cover the rear of the unit. For the weights and dimensions see Figs. 1.a, 1.b, 1.c. Models UE001 to UE018 Wall-mounting 1 2 installer Models UE001 to UE130 5 X 4 3 bracket Fig. 1.i 1. turn oval-shaped label with the Carel logo, revealing the head of the user earth screw below; 2. remove the screw using a screwdriver; 3. hold the cover by the sides and lift it around 20 mm (0.79”), releasing Fig.
EN 4. turn the red oval-shaped plate with the CAREL logo until covering 1.8 Components and accessories the fastening holes. Once having opened the packaging and removed the front cover of the humidifier, make sure the following are included: installer Models UE025 to UE130 2 1 kit code 98C565P009 of connectors for the electronic board models UE025 to UE130 only: angular plastic hose (drain water connection).
EN 2. WATER CONNECTIONS Important: before proceeding, disconnect the power supply. . installer Models UE001 to UE018 Models UE025 to UE130 4 2 1 user 2 3 1 3 7 4 4 5 5 service 6 6 Fig. 2.a Water connections: 1. install a manual valve upstream of the installation (to be able to cut off the water supply); 2. connect the humidifier to the water supply. On models UE001 to UE0018, use a hose with 3/4’’G fittings (see par.
EN Fittings provided for the water connections: Modelli UE001…UE018 Modelli UE025…UE130 A. B. C. supply water inlet drain water outlet bottom tank drain water outlet (models UE025 to UE130 only) A B installer Key: B A C Fig. 2.b user Hydraulic interfaces dimensions Interfaces dimensions drain/fill dimensions UE001 a UE018 mm (inc) 72.6 (28.6) 125.4 (49.4) 52.6 (20.7) 107.5 (42.3) D D’ E E’ service Interfaces dimensions steam outlet and condensed drain dimensions UE001 a UE018 mm (inc) 126.
EN installer 2.1 Supply water Only use mains water with: • pressure between 0.1 and 0.8 MPa (14.5 and 116 PSI), temperature between 1 and 40 °C (33.8 and104 °F) and an instant flow-rate no lower than the rated flow of the fill solenoid valve, the connection is G3/4M (see par. “Technical specifications” page 41); • range hardness 10 to 40 °F h (equal to 400 ppm of CaCO3), conductivity: 75 to 1250 μS/cm; • no organic compounds.
EN 3. STEAM DISTRIBUTION 3.1 CAREL jet distributors (SDPOEM00**) These can be fitted horizontally or vertically (hole facing upwards). See page 42 for the models of distributors. Assembly instructions (see Fig.3.a): • make a series of holes on the wall according to the distributor drilling template; • insert the distributor; • fasten the flange using 4 screws.
EN 3.4 Steam hoses Final checks • use CAREL hoses (max. 4 m long, see “Models of steam hoses”, page 41). the steam outlet hoses run upwards and the distributor has a minimum incline of 2° upwards (see Fig. 3.c); the ends of the hose are tightened to the fittings with metal clamps; the curves in the tubing are sufficiently wide (radius > 300 mm / 11.
EN 4. ELECTRICAL CONNECTIONS outside unit, bottom view inside unit, top view Check that the power supply voltage of the appliance corresponds to the value indicated on the rating plate inside the electrical panel. Insert the power and ground connection cables into the electrical panel compartment using the tear-proof cable gland supplied, or through the cable gland with cable stop, and connect the ends to the terminals (see Fig. 4.c).
EN M.2 user M.7 M.8 M.2.1 M.2.2 M.2.3 M2.4 M.2.5 M.2.6 M.2.7 M.2.8 M.2 M.7 M.2.1 M.2.2 M.2.3 M2.4 M.2.5 M.2.6 M.2.7 M.2.8 M.8 M.7 M + (G) REF Fig. 4.h The reference (zero) of the external controller must be connected to the GND terminal (M2.2) and the control signal to terminal M2.1 CONTROL WITH CAREL MAIN PROBE Complete action with control according to the humidity measured. • jumper outputs M2.7 and M2.8 or connect to a remote contact • connect the main probe to terminals M1.2, M2.2 and M2.
EN INPUT PROBE CONFIGURATION (pin strip connectors JS5, JS6) M.7 M.8 M.2 M.2.1 M.2.2 M.2.3 M2.4 M.2.5 M.2.6 M.2.7 M.2.8 JS6 Fig. 4.m (detail of electronic board, in the humidifier electrical compartment) Fig. 4.k CAREL NTC probe connection: pin strip configuration position 0 to 1 Vdc, 4 to 20/0 to 20 mA, NTC probes 0 to 10 Vdc 2 to 10Vdc M.2 M.7 JS5 main probe JS6 limit probe M.8 user M + (G) OUT T JS5 installer M.2 basic configuration M.2.1 M.2.2 M.2.3 M2.4 M.2.5 M.2.6 M.2.7 M.2.
EN 4.5 Dehumidification contact (M5.1 - M5.2) installer When the humidifier is used in the control modes with main probe or main probe plus limit probe, a contact (NO - normally open - voltage free) can be used to activate an external dehumidification device. NO C M.5 user M.5.2 M.5.1 M.6 Fig. 4.
EN 5.1 Remote display terminal 5.2 GSM network connection (send SMS) The display terminal can be detached from the humidifier and moved to another place. Depending on the distance required, the following are necessary: • up to 50 metres: 6-wire telephone cable and two EMC filters (code 0907858AXX) (see Fig. 5.a); • up to 200 metres: two CAREL TCONN6J000 boards, 6-wire telephone cables and an AWG20-22 shielded cable with 3 twisted pairs (for the connection of the two boards, Fig. 5.b).
EN service user installer For the connecting remove the cover , and connect cards optional connector J19. J19 M.2 M.7 M.8 Modbus® protocol The protocol Modbus ® is available by selecting from the menu installer mask supervisor. Chapter 13.6 shows a list of variables and the corresponding addresses. For multiple read/writes, the maximum number of “Register” or “Coil” variables is 20.
EN Example: 3 5. 4 Command cascade of other units Can I get steam production exceeds that of the master using one or more slave units connected to it. UE Y- basic UE X-plus = 70% Slave 1 aster installer - Master: UEX units equipped with analog output for controlling other units - Slave: UEY unit that works under the command received from the analog master P0 = 100% Prod.
EN 6. STARTING AND USER INTERFACE installer Before starting the humidifier, check: (6) DOWN water connections: Fig. 2.a page 10. In the event of water leaks do not start the humidifier before having resolved the problem; steam distribution: Fig. 3.d page 13; electrical connections chap. 4 6.5 “Main” screen 6.
EN • Remote Off: isteam production interrupted through the opening of 6.7 “SET” screen the “Remote ON/OFF” contact; • OFF by Keyb.: steam production disabled by keyboard (see “SET” mask); • Manual Proc.: humidifer fuctions managed manually (maintenance menu > manual procedure); • No request: humidifer on, without steam production request. display value UOM h Operating hours Cylinder 2 Operating hours Time bands active Current value h value YES/NO h Info cylinder 1 Cyl. prod.
EN installer 6.8 Main menu To access press PRG from the main screen Buttons: • UP and DOWN: navigation inside the sub-menus, screens, and range of values and settings; • ENTER: confirm and save the changes made; • ESC: to go back (pressed repeatedly returns to the “Main” screen). 1. User 1. Alarm thresholds 2. System Clock user 3. Enable Scheduler 4. Define time zone 5. Weekly scheduler 6. Scheduled setp. service 3. Maintenance 2. Installer 1. Regulation type 2. Probes config. 3.
EN 7. USER MENU P2 OFF ON 0 User menu screens: 1. 2. 3. 4. 5. 6. Individual ON time band Alarm thresholds System clock Enable scheduler Define time zones Weekly scheduler Scheduled setpoint P3 OFF installer From the main screen press: • PRG to access the main menu, • ENTER to select and access the menu user. 24h P2 Always ON ON 0 P4 24h Always OFF OFF 0 24h 7.1 Alarm thresholds range default UOM % 0 to 100.0 100.0 % 0 to 100.0 0.0 % 0 to 100.0 100.0 0 to 999 0 7.
EN installer 8. INSTALLER MENU From the main screen press: • PRG to access the main menu, • DOWN to select the installer menu, • ENTER, • ENTER, • UP or DOWN to enter the password “77”, • ENTER to confirm and access the installer menu. 8.3 Operating options Operating options (1/2) parameter Select data view on main mask range % rH important: the options for this parameter °C-°F depend on the type of control selected.
EN parameter identification number for BMS network Com. speed range 0 to 200 1200, 2400, 4800, 9600, 19200 CAREL, MODBUS, Protocol LON, RS232, GSM(*), WINLOAD SI/NO Enable On/OFF from supervisor def. 1 UOM 19200 Bps installer 8.6 Supervisor CAREL NO (*) By setting the GSM protocol, when alarms are activated the humidifier sends an SMS (short message service) to the mobile telephone number set.
EN 9. MAINTENANCE MENU installer Important: the operations described in this menu must only be carried out by qualified personnel. 9.3 Manual procedure Important: these operations must only be performed by qualified personnel, incorrect use may cause serious damage. From the main screen press: • PRG to access the main menu, • DOWN to select the maintenance menu, • ENTER, • ENTER, • UP or DOWN to enter the password “77”, • ENTER to confirm and access the maintenance menu.
EN In the case of potentially dangerous alarms, the controller automatically stops the production of steam. For some alarm events, the alarm relay is also activated at the same time as the signa (see the table below). Active alarm states cannot be reset. If more than one alarm is active, the display shows all the codes in sequence, after having pressed the alarm button once and then pressing the “UP” or “DOWN button.
EN service user installer Warning: E> High humidity check the operation of the probe and Automatic the upper limit set by parameter not active signal only. check the operation of the probe and Automatic the lower limit set by parameter not active signal only check the operation of the limit probe Automatic not active signal only.
EN 11. MAINTENANCE AND SPARE PARTS 1 4 3 5 service 2 fill tank internal tubing kit fill solenoid valve kit cylinder manifold with drain pump plastic base plastic humidifier top TAM (transformer for measuring the current) transformer contactor fuse holder F1-F2 electronic controller power terminals fuse holder F3 switch terminal with display user 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 installer Key 11.1 Spare parts for models UE001 to UE018 6 Fig. 11.a 7 8 9 10 11 12 13 14 15 16 Fig. 11.
EN Table of water circuit, electrical and electronic spare parts, UE001 to 018 position fig. 1 3 2 6 7 5 11.a 11.a 11.a 11.a 11.b 11.a UEKTR10000 HCzXxxxvi0(2) URKFH10000 UEKFH10000 UEKFUSE100 16 8 10 9 12 11 14 - F4 Transformer secondary fuse UEKFUSE200 - F3 Pump fuse URKFUSE500 - 11.b 11.b 11.b 11.b 11.b 11.b 11.
EN 11.
EN Table of water circuit, electrical and electronic spare parts, UE025 to UE065 description spare part code UE035 230V 400V UE025 installer 230 V Water circuit Drain pump hose Manifold Drain pump kit Internal tubing kit Kit double check valve Conductivity meter kit Fill solenoid valve kit Drain circuit 400 V user service 400 V UE065 230 V UEKDH00000 UEKCOLL000 KITPSE0000 UEKT10000L UEKT1000XL FWHDCV0000 KITCN00000 KITVC10058 UEKDC00000 Electrical and electronics Display terminal TAM (current tr
EN 11.
EN Table of water circuit, electrical and electronic spare parts, UE090 to UE130 description spare part code UE090 UE130 Water circuit Drain pump hose Manifold Drain pump kit Internal tubing kit Double check valve kit Conductivity meter kit Fill solenoid valve kit Drain circuit Electrical and electronics Display terminal TAM (current transformer) Contactor Power transformer Electronic controller (1) Fuse carrier Pump control relay F1 - F2 power fuses F3 Pump fuse F4 Transformer secondary fuse Connection c
EN 7. insert the new cylinder (make sure that the model and the power power supply (V) 230 400 75/350 μS/cm A B 350/1250 μS/cm B B 35 75/350 μS/cm A B 350/1250 μS/cm A B 45 75/350 μS/cm A A 350/1250 μS/cm A B 65 75/350 μS/cm / A 350/1250 μS/cm / B 90 75/350 μS/cm / A 350/1250 μS/cm / B 130 75/350 μS/cm / A 350/1250 μS/cm / B Tab. 11.h The cable ends must be tightened with the top nut to 3 Newton • m. (units with BL*T5* cylinder only) 11.
EN 11.7 Cleaning and maintenance of the other components user installer Important: • when cleaning plastic components do not use detergents or solvents; • scale can be removed using a solution of 20% acetic acid and then rinsing with water. Maintenance checks on other components: fill solenoid valve. After having disconnected the cables and the tubing, remove the solenoid valve and make sure the inlet filter is clean; if necessary, clean with water and a soft brush; manifold with drain pump.
EN 12. WIRING DIAGRAMS key: terminal block contactor primary fuses fuse protection drain pump secondary fuses transformer manual switch fill valve drain pump high level electrodes conductimeter external TAM J19 POWER SUPPLY X2 X1 PE TO VENTILATOR DISTRIBUTOR PRODUCTION REQUEST FOR SLAVE UNITS limit probe / limit sensor main probe / control sensor supervisory network service (**) user TB K F1-F2 F3 F4 TR MS FV DP LS CS TAM installer 12.
EN 12.2 Diagram of three-phase models UE003 to UE018 (230 V) key: supervisory network X2 X1 PE TO VENTILATOR DISTRIBUTOR PRODUCTION REQUEST FOR SLAVE UNITS limit probe / limit sensor main probe / control sensor J19 (**) service user installer TB K F1-F2 F3 F4 TR MS FV DP LS CS TAM (**) Attention: for TAM configurations and connections see par. 13.1 “UEX-PLUS” +030220621 - rel. 1.1 - 30.05.
EN 12.
EN 12.4 Diagram of three-phase models UE025 to UE045 (230 V) key: (**) J19 PRODUCTION REQUEST FOR SLAVE UNITS limit probe / limit sensor main probe / control sensor supervisory network service user installer TB K F1-F2 F3 F4 TR MS FV DP LS CS TAM (**) Attention: for TAM configurations and connections see par. 13.1 “UEX-PLUS” +030220621 - rel. 1.1 - 30.05.
EN 12.5 Diagram of three-phase models UE025 to UE065 (400 V) terminal block contactor primary fuses fuse protection drain pump secondary fuses transformer manual switch fill valve drain pump high level electrodes conductimeter external TAM J19 PRODUCTION REQUEST FOR SLAVE UNITS limit probe / limit sensor main probe / control sensor supervisory network service (**) user TB K F1-F2 F3 F4 TR MS FV DP LS CS TAM installer key: (**) Attention: for TAM configurations and connections see par. 13.
EN 12.6 Diagram of three-phase models UE090 to UE130 key: terminal block contactor primary fuses fuse protection drain pump secondary fuses transformer manual switch fill valve drain pump high level electrodes conductimeter external TAM (**) Attention: for TAM configurations and connections see par. 13.1 “UEX-PLUS” +030220621 - rel. 1.1 - 30.05.
EN 13. GENERAL FEATURES AND MODELS UE005 5 3.7 UE008 8 6.0 UE009 UE010 9 10 6.7 7.5 UE015 15 11.2 E018 UE025 18 25 13.5 18.7 UE035 35 26.2 UE045 45 33.7 UE065 UE090 UE130 65 90 130 48.7 67.5 97.5 (1) (2) (3) 1.1 2.
EN 13.2 Technical specifications technical specifications UEX models UE003* UE003** UE005* UE005** UE008** UE009* steam connection 230 V 22/30 (0.9/1.2) 30 (1.2) dia. mm (in) 400 V 22/30 (0.9/1.2) 30 (1.2) outlet pressure limits Pa (PSI) supply water connection temperature limits °C (°F) pressure limits (MPa) hardness limits (°fH) instant flow-rate (l/min) 0/1500 (0/0.218) 0/1300 (0/0.188) UE010** UE035** UE045** 2x40 (2x1.6) 1x40 (1x1.6) 0/1350 (0/0.196) 0.
EN 13.4 Models of concentrated jet steam distributors UE009X UE010X UE015X UE018X UE025X UE035X UE045X 30 (1.2”) 30 (1.2”) 30 (1.2”) 30 (1.2”) 30 (1.2”) 40 (1.6”) 40 (1.6”) 40 (1.6”) 2x40 (2x1.6”) max. capacity kg/h (lb/h) 1/1.5 (2.2/3.3) 3 (6.6) 5 (11) 8 (17.6) 9 (19.8) 10 (22) 15 (33) 18 (39.7) 25 (55.1) 35 (77.2) 45 (99.2) 65 (143.3) SDPOEM0012 steam inlet dia. mm (in) 22 (0.9”) max. capacity kg/h (lb/h) 3 (6.
“UEX-PLUS” +030220621 - rel. 1.1 - 30.05.2008 1/7 H 2/7 H 2/7 H 6 H > 500 mm (19.7”) 70 mm 1 min. 200 mm (7.9”) 1/7 H 2/7 H 2/7 H 7 H > 600 mm (23.6”) 1/3 H 2 8 = = H > 250 mm (9.8”) 200 mm (7.9”) min. 200 mm (7.9”) 1/3 H 3 = 9 1/2 H = H > 250 mm (9.8”) service 200 mm (7.9”) H > 200 mm (7.9”) min. 200 mm (7.9”) 1/5 H 2/5 H = 10 4 = = = H > 350 mm (13.8”) user H > 300 mm (11.8”) = 11 1/5 H 2/5 H 5 1/3 H 1/3 H H > 400 mm (15.7”) = installer H > 500 mm (19.
EN 13.6 CONTROLLING THE BOARD VIA NETWORK “A” CAREL - Modbus® read (R)/ write (W) installer The variables shown in the list are only some of the total variables available. DO NOT CONFIGURE VA-RIABLES THAT ARE NOT SHOWN IN THE TABLE, OTHERWISE THE OPERATION OF THE HUMIDIFIER MAY BE AFFECTED.
EN “D” service user installer CAREL - Modbus® read (R)/ write (W) digital variables (Modbus®: COILS) 1 R/W system timer – hour: 1 = variable i24 (hour) can be modified; 0 = i24 cannot be modified 2 R/W system timer – minute: 1 = variable i25 (minute) can be modified; 0 = i25 cannot be modified 3 R/W system timer – day: 1 = variable i26 (day) can be modified; 0 = i26 cannot be modified 4 R/W system timer – month: 1 = variable i27 (month) can be modified; 0 = i27 cannot be modified 5 R/W
EN R/W warnings for pre-exhaustion and complete exhaustion: 1 = enabled, 0 = disabled 48 R/W cylinders in parallel or series: 0 = parallel, 1 = series 49 R/W cylinder 1: reset of the hour counter 50 R/W cylinder 2: reset of the hour counter 51 R/W alarms reset 52 R/W cylinder 1: manual drain: 1 = on, 0 = off 53 R/W cylinder 2: manual drain: 1 = on, 0 = off 54 R/W cylinder 1: cleaning cycle: 1 = on, 0 = off 55 R/W cylinder 2: cleaning cycle: 1 = on, 0 = off “I” read (R)/ write (W)
27 155 R system timer: day 28 156 R system timer: month 29 157 R system timer: year 30 158 R system timer: week day 31 159 R/W system timer: week day (can be edited for updating the sistem timer!) 0 = monday; 1 = tuesday; 2 = wednesday; 3 = thursday; 4 = friday; 5 = saturday; 6 = sunday 32 160 R/W system timer: hour (can be edited for updating the sistem timer!) 33 161 R/W system timer: minute (can be edited for updating the sistem timer!) 34 162 R/W system timer: day (can be
EN 14.1 Operating principle Proportional control with limit probe (see Figs. 14.1 and 14.3) Immersed electrode humidifiers manufacture steam by boiling the water contained inside the cylinder. The heat required to boil the water is produced by passing an electrical current through the cylinder. This is done by applying a voltage to the electrodes immersed in the water.
EN Independent control with temperature probe 14.5 Automatic draining installer See the paragraph on “Independent control with relative humidity probe”. The unit of measure in this case is °C (°F). The humidifier automatically drains and replaces some of the water contained in the cylinder, to prevent an excessive concentration of salts following the evaporation process.
EN 14.6 Automatic insufficient supply water management installer The humidifier checks whether there is no supply water or the flow-rate of supply water is too low, by controlling if the current at the electrodes increases after opening the fill solenoid valve.
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“UEX-PLUS” +030220621 - rel. 1.1 - 30.05.2008 Agenzia / Agency: CAREL S.p.A. Via dell’Industria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 - Fax (+39) 049.9716600 e-mail: carel@carel.com - www.carel.
