2017 Parts List Effective July 1, 2017 126 Bailey Road, North Haven, CT 06473 Tel: 203-680-9401 Fax 203-680-9403 www.carlincombustion.
TERMS OF SALE Terms: Net 30 Days Freight: All shipments are F.O.B., 126 Bailey Road, North Haven, Connecticut. Risk of loss beyond that point is buyers responsibility. Carlin will pay for freight on orders of $1,500 or more shipped to a single location within the contiguous United States. Carlin will not pay for special or premium shipping. Minimum Orders: $20.00 Returns: Factory authorization is required prior to any return, and the return must be made within sixty (60) days of such authorization.
Contents BURNER COMPONENTS Primary Controls & Accessories........................................................................................................................................... Ignitors & Accessories.......................................................................................................................................................... PSC Motors................................................................................................................................
N O TES 2
Primary Controls Part No. Case Qty. Description PRIMARY CONTROL – For Universal Replacement 70200S Fully Adjustable Control with Alarm & Blocked Vent Contacts 15 PRIMARY CONTROLS – For Like-for-Like Replacement 4020002S 4223002S 48245S 5020002S 6020002S* 6020002S015120 6020002S030015 6020051S 6020002S030030 6020002S030120 6020002S030300 6020002S060010 60240S11 15 Sec. TFI. Interrupted Duty 30 Sec. TFI. Interrupted Duty 45 Sec. TFI. Constant/Intermittent Duty with Smart Ignition 15 Sec. TFI.
BURNER COMPONENTS BU RN ER COM PONENTS Ignitors and Accessories Part No. Case Qty.
PSC Motors Part No.
TEMP ERATU RE CONTR OLS TEMPERATURE CONTROLS EZ-Temp Controls Part No. Description Replaces Temp Limit (F) High Limit (F) Case Quantity L4103A 90°-160°, 8° Diff. 180°, 10° Diff. 20 90000 DUAL LIMIT – UNIVERSAL TEMPERATURE CONTROLS 90000B1S Service Pak - Dual limit (operating limit and manual reset high limit) temperature control for direct fired storage water heaters (and other similar applications). Includes temperature control and mounting hardware only.
TEMP ERATUR E CONTR OLS Part No. Description Replaces HW Models Temp Limit (F) High Limit (F) TEMPERATURE CONTROLS EZ-Temp Controls & Accessories Case Quantity COMMERCIAL DIRECT FIRED STORAGE WATER HEATER TEMPERATURE CONTROLS 90300 DUAL LIMIT TEMPERATURE CONTROLS WITH MANUAL RESET - SERVICE PAK Bock Commercial Recommended Temperature Range Service Pak - Dual limit (operating limit and manual reset high limit) for direct fired commercial storage water heaters (and similar applications).
RES IDEN TIA L OIL B UR NER S EZ-PRO Burners with Cover Part No. Description EZ-PRO OIL BURNERS WITH COVERS RESIDENTIAL OIL 9687607JC 9687609JC 9687611JC EZ-1, 7" Air Tube, Universal Flange EZ-1, 9" Air Tube, Universal Flange EZ-1, 11" Air Tube, Universal Flange Note: If swing out door on boiler, you will need to order flex line separately. Note: If two-pipe oil line system, you will need to order the two-pipe oil line kit separately.
RES IDEN TI AL OIL B UR NER S EZ Oil Burners Part No. Description EZ OIL BURNER CHASSIS. FOLLOWING PRICES ARE FOR CHASSIS ONLY. EZ-1, Jct. Box, 45000 Ignitor, CAD Cell, 1 Stage Pump EZ-1, Carlin 48245 Intermittent Duty Control, 45000 Ignitor, CAD Cell, 1 Stage Pump EZ-1, Carlin 40200 Interrupted Duty Control, 45000 Ignitor, CAD Cell, 1 Stage Pump EZ-1, Carlin 70200 Fully Adjustable Control, Inst.
RES IDEN TIA L OIL B UR NER S Burner Cover Kit Part No. Description OIL BURNER COVER KITS - For Use on Carlin EZ Oil Burners RESCVR1S Cover Kit- Oil: Includes cover, backplate, mounting hardware RESIDENTIAL OIL NOTE: Fits EZ-1, EZ-2, EZ-3, EZ-LF, EZ-Pro, EZ-66, 99FRD, 100CRD, and 102CRD manufactured after October 10, 2012. Part No.
RES IDEN TI AL OIL B UR NER S 99FRD Oil Burners 0. 50 - 3. 00 GPH Part No. Description 99FRD OIL BURNER CHASSIS 10201 10504 97325 973250011J 99FRD Carlin 48245 Intermittent Duty Control, 45000 Ignitor, CAD Cell, 1 Stg. Pump 99FRD Carlin 40200 Interrupted Duty Control, 45000 Ignitor 99FRD Carlin 45000 Ignitor Only, Junction Box 99FRD Carlin 70200 Fully Adjustable Control , 45000 Ignitor RESIDENTIAL OIL Note: Above burners come with 2 slot air bands and blank shutter. If firing over 2.
RES IDEN TIA L OIL B UR NER S 102CRD Oil Burners 2.0 0 - 4. 50 GPH Part No. Description 102CRD OIL BURNER CHASSIS 97403 974030011J 102CRD Carlin 40200 Interrupted Duty Control, 45000 Ignitor 102CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor RESIDENTIAL OIL BURNER MOUNTED OPTIONS – ADD-ONS Contact Carlin Contact Carlin Contact Carlin Pump 2 Stg.
RES IDEN TI AL OIL B UR NER S Appliance Specific Burners BURNERS FOR BOILERS & FURNACES Parts List RESIDENTIAL OIL Carlin manufactures hundreds of burners that are factory-set for specific oil-fired appliances. These burners (easily identified by a mounting flange that is welded onto the tube) can be purchased from the appliance manufacturer. If the appliance is no longer in production or the appliance manufacturer does not have the burner available, please contact us at 800-989-2275.
C O MMERC IA L OIL B UR NER S 201CRD Oil Burners 2.50 - 5. 50 GPH Part No. Description 201CRD OIL BURNER CHASSIS 91629B01 91629B02 916290033J 916290033JN 916290033JBN 201CRD Carlin 40200 Control, 45000 Ignitor, 1 Stg., "A" Pump 201CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 1 Stg. "A" Pump 201CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg. “B” Pump 201CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 1 Stg.
C O MMERC I AL OIL B UR NER S 301CRD Oil Burners 3. 00 - 7. 00 GPH Part No. Description 301CRD OIL BURNER CHASSIS 91652B01 91652B02 9165200B02B 916520033JN 916520033JBN 301CRD Carlin 40200 Control, 45000 Ignitor, 1 Stg., "A" Pump 301CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 1 Stg., "A" Pump 301CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg., “B” Pump 301CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 1 Stg.
C O MMERC IA L OIL B UR NER S 601CRD Oil Burners 6.00 - 13. 20 GPH Part No. Description 601CRD OIL BURNER CHASSIS 91660B03 91660B04 916600033JN 601CRD Carlin 40200 Control, 45000 Ignitor, 2 Stg. Pump 601CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg. Pump 601CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg.
C O MMERC I AL OIL B UR NER S 701CRD Oil Burners 6. 00 - 13. 20 GPH Part No. Description 701CRD OIL BURNER CHASSIS 91686B04 916860033JN 701CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg. Pump 701CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg.
C O MMERC IA L OIL B UR NER S 702CRD Oil Burners 6.00 - 13. 00 GPH Part No. Description 702CRD OIL BURNER CHASSIS 91694B03 91694B04 916940033JN 702CRD Carlin 40200 Control, 45000 Ignitor, 2 Stg. Pump 702CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg. Pump 702CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg.
C O MMERC I AL OIL B UR NER S 801CRD Oil Burners 1 1. 40 - 19. 80 GPH Part No. Description 801CRD OIL BURNER CHASSIS 91710B03 91710B04 917100033JN 801CRD Carlin 40200 Control, 45000 Ignitor, 2 Stg. Pump 801CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg. Pump 801CRD Carlin 70200 Fully Adjustable Control, 45000 Ignitor, 2 Stg. Pump w/ NYC BURNER MOUNTED OPTIONS – ADD-ONS Contact Carlin Contact Carlin Contact Carlin Contact Carlin Motor, 3 Phase, 208-230/460V Pump 2 Stg.
C O MMERC IA L OIL B UR NER S 1050FFD Oil Burners 15.00 - 25. 00 GPH Part No.
C O MMERC I AL OIL B UR NER S 1150FFD Oil Burners 20. 00 - 35. 00 GPH Part No.
C O N TRO L PA N ELS & OPTIONS Optional Control Sets To substitute an optional control package for the standard control included in the chassis only price (Models 201CRD thru 801CRD) or the burner price (Models 1050FFD and 1150FFD), do the following: 1. Select optional control package to be substituted. 2. Add control package cost, as shown in “Price Adder” column to base burner cost. Note: Air flow switch, low oil pressure switch, and safety oil valve required for IRI.
C O N TRO L PANELS & OPTIONS Control Panels Part No. Description CONTROL PANELS Consult Carlin Basic Control Panel - 16"W x 14"H x 7"D • Burner-mounted panels are available on models: 201CRD, 301CRD, 601CRD, 701CRD, 702CRD, 801CRD, 1050FFD and 1150FFD burners. • Remote mountings are available for all Residential and Commercial burner models. • Price of control must be added. • All panel options are not compatible and all possible specification options are not covered.
C O MMERC IA L OIL B UR NER S Appliance Specific Burners Chassis Nozzle(s) Burner Chassis Part No. Air Tube Kit Part No. Nozzle (1) Nozzle (2) Nozzle (3) V903A 301CRD 9165200B02B 98147KIT 2.50 80B N/A N/A V904 301CRD 9165200B02B 91991KIT 3.00 80SS N/A N/A V904A 301CRD 9165200B02B 98147KIT 3.50 80SS N/A N/A V905 301CRD 9165200B02B 91991KIT 3.75 80SS N/A N/A V905A 301CRD 9165200B02B 98148KIT 4.50 80SS N/A N/A V906 301CRD 9165200B02B 91918KIT 4.
C O MMERC I AL OIL B UR NER S Appliance Specific Burners Chassis Nozzle(s) Burner Chassis Part No. Air Tube Kit Part No. SC/SCT-05 201CRD 916290033J 48835KIT SC/SCT-06 201CRD 916290033J 48835KIT 3.00 60B N/A N/A SC/SCT-07 201CRD 916290033J 48835KIT 3.25 45SS N/A N/A SC/SCT-08 201CRD 916290033J 48835KIT 3.75 45SS N/A N/A SC/SCT-09 301CRD 9165200B02B 49049KIT 4.00 45B N/A N/A SC/SCT-10 301CRD 9165200B02B 49049KIT 4.
C O MMERC IA L OIL B UR NER S Appliance Specific Burners Chassis Nozzle(s) Burner Chassis Part No. Air Tube Kit Part No. 19A-03 201CRD 916290033J 98307KIT 19A-04 301CRD 91652B02 90787KIT 2.75 80SS N/A N/A 19A-05 301CRD 91652B02 90787KIT 4.00 60PLP N/A N/A 19A-06 702CRD 91694B04 49312KIT 3.75 60P N/A N/A 19A-07 702CRD 91694B04 49312KIT 4.50 60P N/A N/A 19A-08 702CRD 91694B04 49312KIT 5.00 60P N/A N/A 19A-09 702CRD 91694B04 49312KIT 6.
C O MMERC I AL OIL B UR NER S Appliance Specific Burners Chassis Appliance Burner Nozzle(s) Chassis Part No. Air Tube Kit Part No. Nozzle (1) Nozzle (2) Nozzle (3) WEIL-MCLAIN 80 SERIES 480 201CRD 916290033J 48736KIT 2.75 60P N/A N/A 580 301CRD 9165200B02B 96792KIT 3.75 60P N/A N/A 680 301CRD 9165200B02B 96792KIT 4.50 60P N/A N/A 780 702CRD 91694B04 49304KIT 3.75 45P N/A N/A 880 702CRD 91694B04 49304KIT 4.50 45P N/A N/A 980 702CRD 91694B04 49304KIT 5.
RES IDEN TIA L GAS B UR NER S EZGas Pro Gas Burner Part No.
RES IDEN TIAL GAS B UR NER S EZ-Gas Burner Cover Kit GAS BURNERS COVER KITS – For Use on Carlin EZGas Pro Burners Part No. RESCVR5S 33902FS Description Cover Kit-Gas: Includes cover, backplate, mounting hardware, 8" field drilled orifice Shallow junction box kit NOTE: Fits EZGas Burners manufactured after August 9, 2012. OUTSIDE AIR/DIRECT VENT KIT Part No.
RES IDEN TIA L GAS B UR NER S G3B Burners Part No. Description G3B GAS BURNERS 60,000-180,000 BTU/HR INPUT 74245 74252 74229 G3B Natural/Propane GH1 6" G3B Natural/Propane GH1 9" G3B Natural/Propane GH1 12" STANDARD EQUIPMENT RESIDENTIAL GAS 1. 24V Dual Gas Valve (Natural or Propane Gas) LP Conversion Kit not required. 2. Hot Surface Ignition 3. Pre-Wired Control Panel 4. 24V Primary Safety Control 5. Transformer 120/24V 6. Indicator Light – Gas Valve On 7. Terminal Strip 8. Flange & Pedestal 9.
C O MMERC IAL GAS B UR NER S 201GAS Gas Burners Part No.
C O MMERC IA L G AS B UR NER S 301GAS Gas Burners Part No. Description 301GAS GAS BURNERS WITH DIRECT SPARK IGNITION, 120V CONTROL SYSTEM AND PRE-WIRED GAS TRAIN Note: Low Gas Pressure Train required for burners firing with less than 5" W.C. See Adder Below for Low Gas Pressure Gas Trains. In Massachusetts, you Can't fire this burner over 999,999 BTUH. See 601GAS for burners firing over 999,999 BTUH. Gas trains come pre-wired, pre-piped and factory tested.
C O MMERC IAL GAS B UR NER S 601GAS Gas Burners Part No. Description 601GAS GAS BURNERS WITH DIRECT SPARK IGNITION, 120V CONTROL SYSTEM AND PRE-WIRED GAS TRAIN Note: Low Gas Pressure Train required for burners firing with less than 5" W.C. See Adder Below for Low Gas Pressure Burners. For Massachusetts burners with low gas pressure add the Low Gas Pressure Gas Train to the burner cost. Gas trains come pre-wired, pre-piped and factory tested.
C O MMERC IA L G AS B UR NER S 702GAS Gas Burners Part No. Description 702GAS GAS BURNERS WITH DIRECT SPARK IGNITION, 120V CONTROL SYSTEM AND PRE-WIRED GAS TRAIN Note: Chassis, Gas Train, and Orifice sold separately. Low Gas Pressure Train required for burners firing with less than 5" W.C. See Adder Below for Low Gas Pressure Burners. Massachusetts burners require special wiring codes. See below. Gas trains come prewired, prepiped, and factory tested.
C O MMERC IA L DU A L FUEL B UR NER S 702G/O Combination Gas/Oil Burners Part No. Description 702G/O COMBINATION GAS/OIL BURNERS WITH 120V CONTROL SYSTEM AND PREWIRED GAS TRAIN Note: Chassis, Gas Train, and Orifice sold separately. Low Gas Pressure Train required for burners firing with less than 5” W.C. See Adder Below for Low Gas Pressure Burners. Massachusetts burners require special wiring codes. See below. Gas trains come prewired, prepiped, and factory tested.
GAS B UR NER S Appliance Specific Burners Chassis Air Tube Kit Includes Orifices Front Plate (from Boiler Mfg.) Appliance Burner Chassis Part No. Air Tube Kit Part No.
GAS B UR NER S Appliance Specific Burners Chassis Fuel Type Appliance Burner Air Tube Kit Includes Orifices Chassis Part No. Air Tube Kit Part No. Natural Gas Orifice Propane Orifice Air Shutter Setting Front Plate (from Boiler Mfg.) Part No.
G AS B UR NER S Appliance Specific Burners MA SS C OD E Chassis Fuel Type Air Tube Kit Includes Orifices Front Plate (from Boiler Mfg.) Natural Gas Orifice Propane Orifice Air Shutter Setting 99597KIT 9925020AH 31/64 9925020U 25/64 FULL 602292311 99597KIT 9952020AW 37/64 9925020X 7/16 FULL 602292311 99597KIT1 9925020BA 23/32 9925020BT 33/64 N/A 602292311 99600KIT 9947620CJ 1-1/16 — 99599KIT — 9925020AJ 5/8 Appliance Burner Chassis Part No. Air Tube Kit Part No.
GAS B UR NER S Appliance Specific Burners MA SS C OD E Chassis Fuel Type Appliance Burner 19A-03 201GAS Air Tube Kit Includes Orifices Chassis Part No. Air Tube Kit Part No. Natural Gas Orifice Propane Orifice 99076FR3 N/A 9938440AK 9/16 — 99076FR3P N/A — 9938440x 7/16 Air Shutter Setting Front Plate (from Boiler Mfg.) Part No.
G AS B UR NER S Appliance Specific Burners VEN T L ES S Chassis Fuel Type Appliance Burner V903A 301GAS V904A 301GAS V905A 601GAS V906A 601GAS V907A 601GAS V908A 601GAS Air Tube Kit Includes Orifices Chassis Part No. Air Tube Kit Part No. Natural Gas Orifice Propane Orifice Air Shutter Setting Front Plate (from Boiler Mfg.) Part No.
GAS B UR NER S Appliance Specific Burners VEN T L ES S Chassis Fuel Type Appliance Burner 19A-04 301GAS 19A-05 301GAS 19A-06 301GAS 19A-07 601GAS 19A-08 601GAS Air Tube Kit Includes Orifices Chassis Part No. Air Tube Kit Part No. Natural Gas Orifice Propane Orifice Air Shutter Setting Front Plate (from Boiler Mfg.) Part No.
DU A L FUEL B UR NER S Appliance Specific Burners Step 1. Select Burner Chassis Appliance Input Oil GPM Input Gas MBH Burner Model Chassis Part No. Mode Oil Spec Nozzle Pump Pressure Head Setting ➋ Low Fire Air Setting ➋ BURNHAM V906A 7.00 1010 702G/O 99753V50 L-H-O ➊ 4.00 60P 100/300 1/4" 1/2" V907A 8.30 1198 702G/O 99753V50 L-H-O ➊ 5.00 60P 100/300 7/16" 1/2" V908A 9.60 1386 702G/O 99753V50 L-H-O ➊ 5.50 60P 100/300 3/4" 9/16" PEERLESS LC-05 6.
DU A L FUEL B UR NER S Appliance Specific Burners Step 2. Select Gas Train Part No. 99743B 99743E 99743G 99743J Gas Pressure Max MBH < 5" WC ➌ 950 > 5" WC ➌ 1,100 < 5" WC ➌ 1,050 > 5" WC ➌ 1,350 < 5" WC ➌ 1,200 > 5" WC ➌ 1,600 < 5" WC ➌ 1,600 > 5" WC ➌ 1,600 Description 1" Gas Train for Low Pressure up to 950,000 BTUH, Standard Pressure up to 1,100,000 BTUH. 1 1/4" Gas Train for Low Pressure up to 1,050 BTUH, Standard Pressure up to 1,350,000 BTUH.
DU A L FUEL B UR NER S Appliance Specific Burners MA S S C OD E Step 1. Select Burner Chassis Appliance Input Oil GPM Input Gas MBH Burner Model Chassis Part No. Mode Oil Spec Nozzle Pump Pressure Head Setting ➋ Low Fire Air Setting ➋ BURNHAM V906A 7.00 1010 702G/O 99753V50M L-H-O ➊ 4.00 60P 100/300 1/4" 1/2" V907A 8.30 1198 702G/O 99753V50M L-H-O ➊ 5.00 60P 100/300 7/16" 1/2" V908A 9.60 1386 702G/O 99753V50M L-H-O ➊ 5.50 60P 100/300 3/4" 9/16" PEERLESS LC-05 6.
DU A L FUEL B UR NER S Appliance Specific Burners MA S S C OD E Step 2. Select Gas Train Part No.
46 20 18 19 *3 includes selected air tube and combustion head assembly 1 Note: Parts may not be exactly as shown in diagram.
Parts List. 47 EZ1 5" Air Tube/Combustion Head Assy EZ1 7" Air Tube/Combustion Head Assy EZ1 9" Air Tube/Combustion Head Assy EZ1 11" Air Tube/Combustion Head Assy EZ2/3 5" Air Tube/Combustion Head Assy EZ2/3 7" Air Tube/Combustion Head Assy EZ2/3 9" Air Tube/Combustion Head Assy EZ2/3 11" Air Tube/Combustion Head Assy 110V Ignitor 110V Ignitor on Baseplate Oil Valve Oil Valve Kit with fittings Fuel Unit A2VA-7116 Fuel Unit A2VA-3006 with solenoid Oil line kit (incl.
48 3* *3 includes selected air tube and combustion head assembly 1 Note: Parts may not be exactly as shown in diagram.
Parts List 99FRD/100CRD 5" Air Tube/Combustion Head Assy 99FRD/100CRD 7" Air Tube/Combustion Head Assy 99FRD/100CRD 9" Air Tube/Combustion Head Assy 99FRD/100CRD 11" Air Tube/Combustion Head Assy 102CRD 5" B Air Tube/Combustion Head Assy 102CRD 7" B Air Tube/Combustion Head Assy 102CRD 9" B Air Tube/Combustion Head Assy 102CRD 11" B Air Tube/Combustion Head Assy 102CRD 5" C Air Tube/Combustion Head Assy 102CRD 7" C Air Tube/Combustion Head Assy 102CRD 9" C Air Tube/Combustion Head Assy 102CRD 11" C Air Tu
50 11 12 *3 includes selected air tube and combustion head assembly † 18 includes multiple parts 3* 3* 1 Note: Parts may not be exactly as shown in diagram.
Parts List 51 201CRD 7" Air Tube/Combustion Head Assy 201CRD 9" Air Tube/Combustion Head Assy 201CRD 11" Air Tube/Combustion Head Assy 201CRD 15" Air Tube/Combustion Head Assy 301CRD B-Style 6" Air Tube/Combustion Head Assy 301CRD B-Style 8" Air Tube/Combustion Head Assy 301CRD B-Style 10" Air Tube/Combustion Head Assy 301CRD B-Style 14" Air Tube/Combustion Head Assy 301CRD C-Style 6" Air Tube/Combustion Head Assy 301CRD C-Style 8" Air Tube/Combustion Head Assy 301CRD C-Style 10" Air Tube/Combustion Head
52 4* 11 12B 12A 12A 9 *4 includes selected air tube and combustion head assembly 1 Note: Parts may not be exactly as shown in diagram. 601. 701, 702 Oil Burners REPLACEMENT PARTS 12B 13 16 5 18 4* 10 14 15 21 19 2 17 22 3 7 6 8 6 8 8 R E P L A C E M E N T PA R T S 601.
Parts List 53 Fuel Unit, 2 Stage, B2TA-8851 23556S Oil line kit Coupling 1/2" ID x 7/16" ID x 4 7/8" L, H or J Pump Coupling 1/2" ID x 5/16" ID x 6 11/32" L, B Pump Coupling 1/2" ID x 5/16" ID x 6 13/16" L, B Pump 75291S 28738S 28761S 98856S Fuel Unit, 2 Stage, NYC, B2TA-8260 Fuel Unit, 2 Stage, NYC, J4PB-B1000G 74468S 98126S Fuel Unit, 2 Stage, NYC, J4PB-B1000G 74450S Fuel Unit, 2 Stage, NYC, B2TA-8260 Oil Valve Fitting Kit (44560, 29678, 44461, 29728, 44545) 61150KITS 98127S Instant
54 25 4* 21 *4 includes selected air tube and combustion head assembly † 6 includes multiple parts **22 includes multiple parts 18 1 Note: Parts may not be exactly as shown in diagram.
Parts List 801CRD 10" Standard Air Tube/Combustion Head Assy 801CRD 12" Standard Air Tube/Combustion Head Assy 801CRD 15" Standard Air Tube/Combustion Head Assy 18-1/2" OAL Air Tube/Combustion Head Assy & Flame Funnel Assy 18-1/2" OAL Air Tube/Combustion Head Assy & Flame Funnel Assy used with UV and Infra-red scanners 15-3/8" OAL Air Tube/Combustion Head Assy & Flame Funnel Assy 15-3/8" OAL Air Tube/Combustion Head Assy & Flame Funnel Assy used with UV and Infra-red scanners 110V Ignitor 110V Ignitor on
56 7 2 8 5 2 9 Note: Parts may not be exactly as shown in diagram.
Parts List 18" Air Tube Kit, B Diffuser w/ Field Drilled Orifice 99392KKITS 57 REPLACEMENT PARTS 9938440XX 9 Field drilled orifice Gas valve power harness (EZGas Pro only) Gas valve 120 volt 98523S 50819AS Gas valve 24 volt 50824S Air Flow Switch 24 Volt 50806S Blower sensing lines kit – Only used on EZGAS 120V version (not shown) Air Flow Switch 120 Volt 98522S 98554S Full Firing Rate Kit – A,B & 9S Diffuser + 2 Airbands EZ Gasket Seal Kit GSKTKIT1 50808KITS Flange Gasket 10 pack 5
58 *3 Includes multiple parts 15 3* Note: Parts may not be exactly as shown in diagram.
Parts List Ignition Tube Assembly with Gasket 6" 57117S 97875S 4 Ignition Tube Assembly with Gasket 9" Ignition Tube Assembly with Gasket 12" 97876S 97877S Gasket kit (Includes 40287, 40360 & 2-40402) 59 Rear Ignitor assembly with boots 9" Rear Ignitor assembly with boots 12" 46615S Rear Ignitor assembly with boots 6" 46631S 46656S Hot Surface Ignitor Assembly 87197S REPLACEMENT PARTS 7 6 If entire tube needs replacing, entire burner must be replaced.
60 7 3 6 8 2 Note: Parts may not be exactly as shown in diagram.
Parts List 16" Air Tube w/ B Diffuser & Gas Can 98514EBKITS 61 98557S 98523S 9938440XX 28563S 6 7 8 9 REPLACEMENT PARTS 98521KITS 5 4 Blower wheel (used on 201/301 Oil and Gas), 5-3/4" OD x 4" W, 1/2" BORE Field drilled orifice for EZGASPRO, EZGAS & 201GAS Gas valve VR4305M-4540 for EZGAS and 201Gas Blower sensing line kit inlet and outlet Airflow switch and mounting plate assembly for 201Gas Air Band 4 Slot for 201Gas, 202Gas 16" Air Tube w/ A Diffuser & Gas Can 98514EAKITS 47001S
62 2 1 Note: Parts may not be exactly as shown in diagram.
Parts List 63 98611S 99158S 6 7 REPLACEMENT PARTS 28563S 5 Combustion Head Assembly "C" Head 99277S Ignition Electrode/Flame Rod 301GAS Motor 1/6HP, 120V, 60HZ , 48N Frame Blower wheel/ fan, 5-3/4" OD x 4" W, 1/2" BORE Airband/Air Shutter Kit Combustion Head Assembly "B" Head 99164S 99254S Flange/Gasket kit for 301GAS/601GAS 301/601Gas Airtube 14" C , 1" inlet for rates 550,000 to 1,100,000 BTU's. 99189S 99255KITS 301/601Gas Airtube 14" B , 1" inlet for rates 401,000 to 700,000 BTU's.
64 2 8 Note: Parts may not be exactly as shown in diagram.
Parts List 32" Combustion Head Assembly 99516S 65 REPLACEMENT PARTS 27706S 31" Combustion Head Assembly 99532S 6 22" Combustion Head Assembly 99536S 98857S 21" Combustion Head Assembly 99295S 5 12" Combustion Head Assembly 99535S Motor 1/2HP 115/230V 60Hz, 1PH Blower wheel/fan, 6-1/2" OD x 3-3/4" W, 1/2" BORE Air Shutter Kit 11" Combustion Head Assembly 99294S 47407S Flange/Gasket kit for 301GAS/601GAS 601Gas Airtube 14" D, 1-1/4" INLET, 900,000 TO 1,500,000 BTU'S 99507S 99255KITS
66 1 6 1 Note: Parts may not be exactly as shown in diagram.
Parts List • • • • • • • • Primary Gas Valve, Honeywell 48A 2177 1-1/4" NPT w/ bleed restrictor Primary Gas Valve, Honeywell V48A 2185 1-1/2" NPT w/ bleed restrictor Primary Gas Valve, Honeywell 48A 2243 2" NPT w/ bleed restrictor Primary Gas Valve Honeywell V4944N-1011 1" NPT MASS CODE Natural Gas Primary Gas Valve Honeywell V4944N-1029 1-1/4" NPT MASS CODE Natural Gas Primary Gas Valve Honeywell V4944N-1037 1-1/2" NPT MASS CODE Natural Gas Primary Gas Valve Honeywell V4944N-1045 2" NPT MASS CODE N
68 17 *Inside control panel 7 9 15 6 8 5 Note: Parts may not be exactly as shown in diagram.
Parts List Instant Oil Valve 32Z0071TSCV 99541S 98522S 40246S 35808S 40857S 4 5 6 7 69 702Gas • • 14" Combustion Head Assembly (includes thermal fuse and electrode wire) Ignitor Ignitior on Baseplate Blower Wheel, Coupling, Augmentor, 6-1/2" OD x 3-3/4" W, 1/2" Bore 57810S 41000S 41000S0LC 98857KITS • Suntec, 2 Stage, NYC, B2TA-8851 100/300PSI 74476S • • Suntec, 2 Stage, B2TA-8851 23556S • • • • • Oil Valve Kit (44560, 29678, 44461, 29728, 44545) • • • • 61150KITS •
70 3 3 Note: Parts may not be exactly as shown in diagram.
Parts List • Primary Gas Valve, Honeywell 48A 2177 1-1/4" NPT w/ bleed restrictor Primary Gas Valve, Honeywell V48A 2185 1-1/2" NPT w/ bleed restrictor Primary Gas Valve, Honeywell 48A 2243 2" NPT w/ bleed restrictor 99227S 99434S 99434AS 99434BS 71 REPLACEMENT PARTS • • Primary Gas Valve, Honeywell 48A 2169 1" NPT w/ bleed restrictor 6 • Low Gas pressure switch 99234S • • • 5 High gas pressure switch Manual Gas Shutoff 2" NPT 99926S • • • • • • 99235S Manual Gas Shutoff 1-1/2
REP LA C EMENT PARTS Gas Service Totes Part No. Description EZGAS PRO BURNER SERVICE KIT TOTE Use for EZGAS PRO Burners GPROTOTES* EZGas Pro Burner Service Kit Tote *For EZGAS PRO Burners manufactured after 11/2013 INCLUDES 1. EZGAS Pro Burner Instruction Manuall 2. 13" Flame Rod Wire...............................................EZGFRWIRES 3. Carlin Ignitor..........................................................4180002S1 4. Carlin 60200FR Control..........................................
2017 Parts List Effective July 1, 2017 126 Bailey Road, North Haven, CT 06473 Tel: 203-680-9401 Fax 203-680-9403 www.carlincombustion.
