User Guide

ManualsBrandsCarlin Combustion ManualsCarlin Burners & PartsGas Primary Control for Carlin Residential and Commercial Gas Burners

Tech Support (800) 989-2275 www.carlincombustion.com

Installing and Wiring

The 60200FR control must be installed and serviced only by a qualiﬁed service technician.

1. Always disconnect power source before wiring to avoid electrical shock or damage to the control. All wiring must

comply with applicable codes and ordinances.

2. Thermostat terminals (T-T, BV, CO) provide a current source. Never apply external power to these terminals under

any circumstances.

3. Alarm terminals provide a 24 VAC/VDC-rated dry contact, suitable for use with security/ﬁre alarm systems.

Mounting

• The control may be mounted on a 4" x 4" junction box in any convenient location on the burner, furnace or wall.

The location must not exceed the ambient temperature limit, 140°F.

Wiring

• Wiring must comply with local and national electrical codes, and with the wiring diagram.

SEE WIRING DIAGRAMS ON NEXT PAGE

Model 60200FR

Gas Primary Control

Data Sheet

Power input (red/white wire) 120 VAC, 60 HZ, 9 VA

Limit circuit input (black wire) 120 VAC, 60 HZ

Motor load (orange wire) 10 FLA / 60 LRA

(reduce by valve and ignition load)

Ignitor load (blue wire) 120 VAC, 60 HZ, 500 VA

Valve load (violet wire) 2 amps

Aux

120 VAC, 1 amp

Alarm contacts (dry contacts) 24V, AC/DC, 2A

Operating temperature limits

+32°F to +140°F

Storage temperature limits

-40°F to +185°F

Thermostat

24 VAC, 0.1A

Blocked Vent

12 VDC. 2mA

Agencies

UL recognized (US & Canada)

Programmable, Micropro-

cessor Based Gas Burner

Primary Controls

• On-Board LCD Screen

Easy to Understand Icons for Inputs and Outputs

Displays micro-amp Flame reading

Display operational information

• Fault History records last 50 fault

cycles to aid the technician in

troubleshooting

• Field Settable Timings

• Pre-purge (0, 10, 30, 90)

• Trial for Ignition Time (4, 6)

• Post-Purge (0, 10, 15, 30, 60, 120)

• Number of Recycles allowed

(0, 1, 3)

• Serviceman Reset Protection (3)

• Low Voltage Terminals

TT (can be programmed as Used or Not used)

Blocked Vent input (contact closure, functions as a low

voltage limit)

CO input (contact closure) required to start C.F.H .,

lockout if not detected during run

Alarm output (dry contacts) 24VAC/DC

Summary of content (6 pages)

PAGE 1
Model 60200FR Gas Primary Control Data Sheet •O n-Board LCD Screen Easy to Understand Icons for Inputs and Outputs Displays micro-amp Flame reading Display operational information •F ault History records last 50 fault cycles to aid the technician in troubleshooting • Field Settable Timings • Pre-purge (0, 10, 30, 90) • Trial for Ignition Time (4, 6) Programmable, Microprocessor Based Gas Burner Primary Controls • Post-Purge (0, 10, 15, 30, 60, 120) • Number of Recycles allowed (0, 1, 3) • Serviceman
PAGE 2
Commercial Gas Train 120V EZGas Pro 24V EZGas 120V 2
PAGE 3
Programming and Setup Definitions: Call for Heat (C.F.H.): TT on + Limit In on + BV on + CO on Pre-Purge: Time period the motor is on prior to T.F.I. Trial for Ignition: (T.F.I.): Burner Flame Establishing period Post-Purge: Time period the motor is on after a Call for Heat has been satisfied Post-Purge Interrupt: If selected is Time at which the 120 second Post-purge will be interrupted if a C.F.H. occurs during the Post-purge. Allowed Recycles: Number of Recycles allowed during a single C.F.H.
PAGE 4
Screen Information The first line on the LCD screen shows the controls Firmware version at power up then will show the operating state. The screen turns off after 30 minutes and will turn on if the control goes to lockout or if any button is pushed Power On: O pen all manual gas valves. Close the line switch.
PAGE 5
Operating and Fault History The 60200FR stores operating history The first line contains the parameter listed below. “Baseline time” • Elapsed time since baseline was reset The second line contains the Value and Units if appropriate. “Max Line Volts” • Highest line volts recorded since baseline reset Lines starting with “Total” are not reset by Baseline Reset. All other lines are reset using “Reset Baseline” setpoint.
PAGE 6
Service & Troubleshooting Repeated flame failures Burner (control) will not come on No power to control • Check line voltage to the control (at least 102 vac). • Check all electrical connections. Check for: • Excessive airflow or draft causing flame to leave burner headcheck for proper air band setting and draft. • Excessive back pressure causing flame to be erratic – check appliance and flue for sooting/plugging. • Defective flame rod assembly.