Install Instructions

ManualsBrandsCarlin Combustion ManualsCarlin Burners & Parts70,000-230,000 BTU EZ Gas Pro Conversion Burner w/ 9-Slot Diffuser

Contents

PLEASE read this rst ......................................... 2

Codes and standards .......................................... 2

EZGas Pro burner at-a-glance ............................ 3

Prepare site • prepare burner • mount burner ..... 4

Install gas piping .................................................. 9

Wire burner ........................................................ 10

Check system • start-up burner/appliance ......... 11

Perform checkout procedure • ll out certicate 17

Maintenance and service procedures................ 18

Troubleshooting ................................................. 20

Dimensions and mounting information .............. 22

Replacement parts ............................................ 24

Installation video can be seen at

www.carlincombustion.com or www.youtube.com

Instruction Manual

Ratings

Input: .................................. 50,000 to 275,000 Btuh

Fuels: ............................Natural gas or propane gas

Max. supply pressure ...............14 inches w.c.

Min. supply pressure ..................5 inches w.c.

Manifold pressure ...................3.5 inches w.c.

Electrical: Power ............................ 120V/60 Hz/1-Phase

Motor ............. 1/15, 1/7, or 1/6 HP, 3450 RPM

Current .............. Approx. 2.0, 2.3 or 2.5 amps

Ignition: ............ Carlin Model 41800 solid state ignitor

Control: Carlin Model 60200FR microprocessor control

Agencies: ....UL Listed (US and Canada)

Installer/servicer — Except where specifically stated

otherwise, this manual must be used only by a qualied

service technician. (In the state of Massachusetts, this

product must be installed by a licensed Plumber or Gas

Fitter.) Failure to comply with this or other requirements in

this manual could result in severe personal injury, death

or substantial property damage.

User — Refer only to User’s Information manual for in-

formation regarding operation of this burner. The burner

Instruction Manual is intended only for your service techni-

cian. The burner and heat exchanger must be inspected

and started at least annually by your service technician.

LISTED

™

Pro

126 Bailey Road North Haven, CT 06473

Phone 203-680-9401 Fax 203-680-9403

Carlin Combustion Technology, Inc.

ech support

800-989-2275

carlincombustion.com

Summary of content (26 pages)

PAGE 1
Pro ™ Instruction Manual Ratings Contents Input: ................................... 50,000 to 275,000 Btuh PLEASE read this first.......................................... 2 Fuels: .............................Natural gas or propane gas Codes and standards........................................... 2 Max. supply pressure................14 inches w.c. EZGas Pro burner at-a-glance............................. 3 Prepare site • prepare burner • mount burner...... 4 Install gas piping...............
PAGE 2
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. PLEASE read this first . . . Special attention flags Please pay particular attention to the following when you see them throughout this manual. Notifies you of hazards that WILL cause severe personal injury, death or substantial property damage. Notifies you of hazards that CAN cause severe personal injury, death or substantial property damage.
PAGE 3
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. EZGas Pro burner at-a-glance 1 Air tube (flange omitted for clarity), with powder coat paint finish 2 Diffuser plate (interchangeable hole or slot pattern) 3 Gas manifold (concentric cylinders swaged at ends) — Gas manifold delivers gas to gas openings on inner wall of manifold near the diffuser plate.
PAGE 4
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner Inspect installation site Figure 1 Vent and vent connector installation Inspect, repair and/or replace vent system Do not install this burner unless you have verified the entire vent system and the appliance are in good condition and comply with all applicable codes.
PAGE 5
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect installation site Figure 2 Locating & sizing air openings Verify combustion/ventilation air openings Installing the burner/appliance in a space that does not provide enough air for combustion and ventilation can result in severe personal injury, death or substantial property damage.
PAGE 6
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect installation site Verify combustion/ventilation air openings (continued) Ceramic fiber or Fiberglass insulation When sizing air openings for combustion and ventilation, include air required for exhaust fans and other appliances, such as clothes driers, that require air for operation.
PAGE 7
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect burner and components Air tube insertion length (UTL) Do not install or operate the burner if any component is damaged or if burner does not comply with the specifications or any other guidelines in this manual.
PAGE 8
Electrode bracket Flame rod Model EZGas Pro gas burner — Instruction manual Ignitor electrode Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Verify and install diffuser plate Each plate will be stamped on the face of the diffuser with a letter designating the diffuser type (Example A, B, C, 9S). 1.
PAGE 9
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 2. Install gas piping from meter to combination gas valve Piping from meter to burner Gas supply pressure — natural or propane Connect from the gas supply to the burner combination gas valve inlet using new, clean black iron pipe and malleable iron fittings only. Do not use copper, brass, cast iron or galvanized pipe or fittings.
PAGE 10
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 3. Wire burner Code compliance The burner/appliance installation must comply with codes listed on page 2 and any other locally applicable codes. General wiring requirements Read and follow the guidelines below. Failure to comply could result in severe personal injury, death or substantial property damage.
PAGE 11
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance Inspect/check system Figure 8 Air band adjustment Before starting the burner and appliance, verify the system has been installed as directed by this manual and the appliance instructions. Check gas piping for leaks Disconnect the burner from the gas supply line if gas line test pressure will exceed 14 inches w.c.
PAGE 12
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Should overheating or an emergency occur, immediately: • Shut off main manual gas valve. • Shut off control switch to burner. Under some circumstances power should remain on for water pumps or circulating blowers. Determine proper response before attempting start-up.
PAGE 13
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Screen Information The first line on the LCD screen shows the controls Firmware version at power up then will show the operating state. The screen turns off after 30 minutes and will turn on if the control goes to lockout or if any button is pushed Power On: O pen all manual gas valves. Close the line switch.
PAGE 14
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Operating and Fault History The 60200FR stores operating history The first line contains the parameter listed below. The second line contains the Value and Units if appropriate. Lines starting with “Total” are not reset by Baseline Reset. All other lines are reset using “Reset Baseline” setpoint.
PAGE 15
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Service & Troubleshooting Burner (control) will not come on No power to control • Check line voltage to the control (at least 102 vac). • Check all electrical connections. Control is in lockout • Press the reset button for 1 second. Other no start problems • Line voltage <90 VAC. Check line voltage.
PAGE 16
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Installer/servicer Make final burner adjustments (continued) Please check off and fill in certificate Inspect flame Should overheating or an emergency occur, immediately: • Shut off main manual gas valve. • Shut off control switch to burner.
PAGE 17
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate Verify burner/appliance operation Prepare burner for normal operation Check burner/appliance/controls operation M Cycle burner off with appliance controls. Then turn off power to the appliance. M Close the main manual gas valve.
PAGE 18
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures This burner should be started and serviced at least annually by a qualified service technician. Failure to properly maintain and service the burner could result in severe personal injury, death or substantial property damage. Turn off power to appliance and close main manual gas valve when servicing burner.
PAGE 19
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures (continued) Maintenance/service procedures Cleaning blower wheel 1. The blower wheel accumulates dust and debris from normal operation. You will need to clean the wheel blades periodically to prevent reduction in airflow. To clean blades, remove the two bolts securing the motor to blower housing. 2.
PAGE 20
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting Problem Possible Cause WARNING Burner motor will not start Repeated flame failures – burner won’t light – 20 – Corrective Action These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or mechanically live parts.
PAGE 21
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7.
PAGE 22
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 8. Dimensions and mounting information REVISION HISTORY DESCRIPTION ECN Released to Production ECN REV .
PAGE 23
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions.
PAGE 24
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts ITEM 1 PART NO.
PAGE 25
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts (continued) 15 2 14 12 13 2 11 1 9 10 7 8 5 16 20 17 4 Burner is shown with welded flange, supplied only on burners ordered for specific appliance applications. Other burners are supplied with the universal flange (item 2).
PAGE 26
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions.