Manual

ManualsBrandsCarlin ManualsEquipment201GAS

Contents

PLEASE read this rst.......................................................... 2

Codes and standards........................................................... 2

201GAS burner at-a-glance ................................................ 3

Prepare site • prepare burner • mount burner .............. 4

Install gas piping .................................................................. 9

Wire burner ......................................................................... 10

Check system • start-up burner/appliance .................. 11

Perform checkout procedures • ll out certicate..... 13

Maintenance and service procedures ........................... 16

Troubleshooting ................................................................. 17

Dimensions and mounting information........................... 19

Replacement parts............................................................. 20

Instruction manual

Ratings

Input: .................................................150,000 to 399,000 Btuh

Fuels: .........................................Natural gas or propane gas

Max. supply pressure ..........................14 inches w.c.

Min. supply pressure .............................5 inches w.c.

Manifold pressure...............................3.5 inches w.c.

Electrical: Power ........................................... 120V/60 Hz/1-Phase

Motor.....................................1/6 or 1/4 HP, 3450 RPM

Current ...................................Approx. 2.5 or 4.4 amps

Ignition: ........................Carlin Model 41800 solid state ignitor

Control: ........ Carlin Model 60200FR microprocessor control

Agencies: ..........................................................................UL Listed

Installer/servicer — Except where speciﬁcally

stated otherwise, this manual must be used only by a quali-

ﬁed service technician. (In the state of Massachusetts, this

product must be installed by a licensed Plumber or Gas Fitter.)

Failure to comply with this or other requirements in this manual

could result in severe personal injury, death or substantial

property damage.

User — Refer only to User’s Information booklet for

information regarding operation of this burner. The burner

Instruction Manual is intended only for your service techni-

cian. The burner and heat exchanger must be inspected and

started at least annually by your service technician.

™

70 Maple Street East Longmeadow, MA 01028

Ph 413-525-7700 Fx 413-525-8306

Carlin Combustion Technology, Inc.

Tech support 800-989-2275

carlincombustion.com

Summary of content (24 pages)

PAGE 1
™ Instruction manual Ratings Contents Input: ................................................. 150,000 to 399,000 Btuh Fuels: .........................................Natural gas or propane gas Max. supply pressure...........................14 inches w.c. Min. supply pressure..............................5 inches w.c. Manifold pressure...............................3.5 inches w.c. Electrical: Power............................................120V/60 Hz/1-Phase Motor...................................
PAGE 2
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. PLEASE read this first . . . Special attention flags Please pay particular attention to the following when you see them throughout this manual. Notifies you of hazards that WILL cause severe personal injury, death or substantial property damage. Notifies you of hazards that CAN cause severe personal injury, death or substantial property damage.
PAGE 3
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions.
PAGE 4
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner Prepare installation site • mount burner Figure 1 Vent and vent connector installation Inspect, repair and/or replace vent system Do not install this burner unless you have verified the entire vent system and the appliance are in good condition and comply with all applicable codes. And . . .
PAGE 5
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner Prepare installation site • mount burner (continued) Figure 2 Locating & sizing air openings Verify combustion/ventilation air openings (Figure 2) Installing the burner/appliance in a space that does not provide enough air for combustion and ventilation can result in severe personal injury, death or substantial property damage.
PAGE 6
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Prepare installation site Verify combustion/ventilation air openings (continued) When sizing air openings for combustion and ventilation, include air required for exhaust fans and other appliances, such as clothes driers, that require air for operation.
PAGE 7
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • Prepare burner and components mount burner (continued) Diffuser plate • Verify correct diffuser plate (item 2, page 3). Compare diffuser plate listed on air tube label with diffuser plate listed in Table 1.
PAGE 8
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect/redrill gas orifice when required Install gas valve on burner • Turn off power to the burner/appliance before proceeding. 1. Read WARNING’s on page 9 before installing gas valve. • Close main manual gas valve in gas line to burner.
PAGE 9
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 2. Install gas piping from meter to combination gas valve Code compliance The burner/appliance installation must comply with codes listed on page 2 and any other locally applicable codes. 4. If the burner is installed inside an appliance jacket, install the main manual gas valve and sediment trap external to the jacket. 5. Size piping (or verify size) using Table 2.
PAGE 10
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 3. Wire burner Code compliance The burner/appliance installation must comply with codes listed on page 2 and any other locally applicable codes. General wiring requirements Read and follow the guidelines below. Failure to comply could result in severe personal injury, death or substantial property damage.
PAGE 11
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check sytem • start-up burner/appliance Inspect/check system Figure 9 Air band adjustment Before starting the burner and appliance, verify the system has been installed as directed by this manual and the appliance instructions. Check gas piping for leaks Disconnect the burner from the gas supply line if gas line test pressure will exceed 14 inches w.c.
PAGE 12
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance Should overheating or an emergency occur, immediately: (continued) Model 60200FR diagnostic LED’s • Shut off main manual gas valve. – Amber OFF – Red OFF – Green OFF • Shut off control switch to burner.
PAGE 13
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate Installer/servicer Make final burner adjustments (continued) Please check off and fill in certificate Inspect flame Should overheating or an emergency occur, immediately: ❏ • Shut off main manual gas valve. • Shut off control switch to burner.
PAGE 14
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate (continued) Verify burner/appliance operation Verify burner/appliance operation Check burner/appliance/controls operation Verify vent system operation ❏ Test operating and limit controls on appliance as specified in appliance instruction manual.
PAGE 15
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures Annual start-up & service ❏ 1. 2. 3. 4. 5. Remove the connector wires from the flame rod and ignitor electrode. Remove the bolt securing the yoke to the housing. Pull the electrode/flame rod assembly straight back and out. Clean the assembly if necessary. Replace any part that is damaged.
PAGE 16
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures (continued) Maintenance/service procedures 3. Loosen the Allen screw securing the blower to the motor shaft and remove the wheel. Cleaning blower wheel 4. When assembling the replacement assembly, slide the wheel onto the motor shaft and use feeler gauges to set a space of 1/8 inch between the blower wheel and the motor face. 1.
PAGE 17
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting Carlin part number MN201GAS Rev.
PAGE 18
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting Problem (continued) Possible cause WARNING Corrective action These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or mechanically live parts. Disconnect power to burner/appliance and close main manual gas valve when removing components for service.
PAGE 19
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 8. Dimension and mounting information Figure 10 Dimensional data Mounting burner to appliance Figure 11 Flange mounting information The universal flange supplied with 201GAS burners is intended only for firing chambers with negative overfire pressure. For pressurized firing, you must obtain a burner with a welded flange, designed for use with the appliance.
PAGE 20
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9.
PAGE 21
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts (continued) Burner is shown with welded flange, supplied only on burners ordered for specific appliance applications. Other burners are supplied with the universal flange (item 23) or optional forced draft flange (item 24). See page 19 for details. Carlin part number MN201GAS Rev.
PAGE 22
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 22 – Carlin part number MN201GAS Rev.
PAGE 23
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. Carlin part number MN201GAS Rev.
PAGE 24
Model 201GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 24 – Carlin part number MN201GAS Rev.