Manual

ManualsBrandsCarlin ManualsEquipment601GAS Inst Manual

Contents

PLEASE read this ﬁrst.......................................................... 3

Codes and standards........................................................... 3

601GAS burner at-a-glance................................................ 4

Prepare site • prepare burner • mount burner .............. 6

Install gas piping ................................................................ 13

Wire burner ......................................................................... 14

Check system • start-up burner/appliance .................. 16

Perform checkout procedures • ll out certicate .... 18

Maintenance and service procedures ........................... 20

Troubleshooting .................................................................. 21

Dimensions and mounting information .......................... 23

Replacement parts............................................................. 24

Instruction manual

Ratings

Input: .............................................. 700,000 to 1,500,000 Btuh

Fuels: .........................................Natural gas or propane gas

Max. supply pressure ..........................14 inches w.c.

Min. supply pressure .............................5 inches w.c.

Manifold pressure ..............................3.5 inches w.c.

Electrical: Power ...........................................120V/60 Hz/1-Phase

Motor... Marathon PSC 1/2 HP, 3450 RPM, 8.4 amps

Total Current ................... Approx. less than 10 amps

Ignition: ........................Carlin Model 41000 solid state ignitor

Control: ........ Carlin Model 60200FR microprocessor control

Agencies: ..........................................................................UL Listed

Installer/servicer — Except where speciﬁcally

stated otherwise, this manual must be used only by a quali-

ﬁed service technician. (In the state of Massachusetts, this

product must be installed by a licensed Plumber or Gas Fitter.)

Failure to comply with this or other requirements in this manual

could result in severe personal injury, death or substantial

property damage.

User — Refer only to User’s Information booklet for

information regarding operation of this burner. The burner

Instruction Manual is intended only for your service techni-

cian. The burner and heat exchanger must be inspected and

started at least annually by your service technician.

™

70 Maple Street East Longmeadow, MA 01028

Ph 413-525-7700 Fx 413-525-8306

Carlin Combustion Technology, Inc.

Te c h s u p p o r t 800-989-2275

carlincombustion.com

Summary of content (28 pages)

PAGE 1
™ Instruction manual Ratings Contents Input: .............................................. 700,000 to 1,500,000 Btuh Fuels: .........................................Natural gas or propane gas Max. supply pressure...........................14 inches w.c. Min. supply pressure..............................5 inches w.c. Manifold pressure...............................3.5 inches w.c. PLEASE read this first.......................................................... 3 Codes and standards...................
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PAGE 3
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. PLEASE read this first . . . Special attention flags Please pay particular attention to the following when you see them throughout this manual. Notifies you of hazards that WILL cause severe personal injury, death or substantial property damage. Notifies you of hazards that CAN cause severe personal injury, death or substantial property damage.
PAGE 4
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 601GAS burner at-a-glance . . . 1 Manual gas valve (with two test tappings) Gas supply entrance (gas train size): — 1” NPT or 1¼” NPT (gas train size depends on input and application) Supply pressure: 5” w.c. min; 14” w.c.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 601GAS burner at-a-glance . . . Carlin part number MN601GAS Rev.
PAGE 6
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner Vent system • mount burner Figure 1 Vent and vent connector installations, typical Inspect, repair and/or replace vent system Do not install this burner unless you have verified the entire vent system and the appliance are in good condition and comply with all applicable codes. And . . .
PAGE 7
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner Combustion air/ventilation openings General Installing the burner/appliance in a space that does not provide enough air for combustion and ventilation can result in severe personal injury, death or substantial property damage. Follow all applicable codes and guidelines below to ensure space has sufficient air openings.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner Prepare the appliance Burner input: Install a gas burner sized for the normal input rating of the appliance. Do not install a burner with a higher firing rate than the appliance rating. Do not install a burner with a firing rate more than 10% lower than the appliance rating.
PAGE 9
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner Prepare burner and components (continued) Figure 3a Tube/head configurations, typical Do not install or operate the burner if any component is damaged or if burner does not comply with the specifications of Table 1a and other guidelines in this manual.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner Prepare burner and components (continued) Figure 3b Chamber dimensions & tube configurations Do not install or operate the burner if any component is damaged or if burner does not comply with the specifications of Table 1b and other guidelines in this manual.
PAGE 11
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner Inspect/correct flame rod/electrodes • mount burner (continued) Figure 5 Combustion head assembly Figure 6 Ignition electrode placement • Before installing the burner in the appliance, inspect the flame rod and electrodes. • Verify the dimensions shown in this page.
PAGE 12
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Mount burner in appliance Install gas train on burner • Verify appliance burner front plate dimensions and bolt locations. 1. The standard burner gas train is shipped fully assembled, with the piping disconnected at the gas train union. See separate instructions if installing an optional knocked down gas train.
PAGE 13
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 2. Install gas piping from meter to gas train Code compliance Table 2 The burner/appliance installation must comply with codes listed on page 3 and any other locally applicable codes. Piping from gas meter to burner Connect from the gas supply to the burner gas train inlet using new, clean black iron pipe and malleable iron fittings only.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 3. Wire burner Code compliance Verify power supply The burner/appliance installation must comply with codes listed on page 3 and any other locally applicable codes. 1. The burner requires a 120 vac/60 hz/single-phase power supply, with at least a 20-amp fuse.
PAGE 15
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. Figure 11 Wiring diagram — 601GAS burner with 60200FR primary control, typical Carlin part number MN601GAS Rev.
PAGE 16
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance Inspect/check system Figure 12 Air damper adjustment Before starting the burner and appliance, verify the system has been installed as directed by this manual and the appliance instructions. Check gas piping for leaks Disconnect the burner from the gas supply line if gas line test pressure will exceed 14 inches w.c.
PAGE 17
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance Should overheating or an emergency occur, immediately: (continued) Model 60200FR diagnostic LED’s • Shut off main manual gas valve. – Amber OFF – Red OFF – Green OFF • Shut off control switch to burner.
PAGE 18
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate Installer/servicer Make final burner adjustments (continued) Please check off and fill in certificate Inspect flame ❏ After completing start-up and testing or service, fill out the certificate ❏ Look at flame through appliance observation port. The flame should on page 28.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate (continued) Verify burner/appliance operation Check burner/appliance/controls operation ❏ Test operating and limit controls on appliance as specified in appliance ❏ Check flange door switch instruction manual.
PAGE 20
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures Annual start-up & service This burner should be started and serviced at least annually by a qualified service technician. Failure to properly maintain and service the burner could result in severe personal injury, death or substantial property damage. Turn off power to appliance and close main manual gas valve when servicing burner.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting Problem Possible cause WARNING Burner motor will not start Repeated flame failures — burner won't light Corrective action These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or mechanically live parts.
PAGE 22
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting Problem (continued) Possible cause WARNING Burner lights, but locks out after TFI – 22 – Corrective action These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or mechanically live parts.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 8.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts – Burner Set screws (continued) Burner is shown with welded flange, supplied only on burners ordered for specific appliance applications. Other burners are supplied with the optional forced draft adjustable flange (item 18). See page 23 for details. Combustion head assembly Carlin part number MN601GAS Rev.
PAGE 26
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts – Gas train Item Description number Part number NOTICE: 1” NPT gas train is used up to 1100 Btuh Natural gas, 1500 Btuh Propane; 1¼” NPT is used for higher inputs. 1 Pipe plug, 1/4” NPT (3 required) Obtain locally 2 Gas cock: 1” NPT . . . . . . . . . . . . . . . . . . . . . . . . . 1¼” NPT . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 27
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts – Gas train Carlin part number MN601GAS Rev.
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Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions.