CARLO GAVAZZI A u t o m a t i o n C o m p o n e n t s PID TEMPERATURE AND PROCESS CONTROLLER T2000P SERIES Gross Automation (877) 268-3700 · www.carlogavazzisales.com · sales@grossautomation.
INDEX INSTRUMENT PANEL FEATURES INSTRUMENT PANEL FEATURES FUNCTIONS MENU GETTING STARTED Initial Set-up AUTOTUNE Tune or tune at setpoint program PROPORTIONAL CYCLE-TIME Cycle-time recommendations SECOND AND THIRD SETPOINTS (SP2 and SP3) Error messages LINEAR INPUT Set-up procedure FUNCTION LIST Level 1 Level 2 Level 3 Output Options Table Re-transmission Level 4 Level A PROGRAMMER Function overview Getting started (Programmer) Program run mode Display functions Example program Function map Function list
FUNCTIONS MENU LEVL 4 ) ity 0.5 g rm itiv t ( gin ( ) ala n ns Er. se x d Lera 2 -A ; o av to 3 ve 1.0 i t lay r; 1 ble play va to i a p r s s i s d Di di Di De 0.1 int it po LL ex try ;A toen au V2 E m m L k ; gra gra Y loc EV 3 pro StA pro n rity ; L ; le ge cu nE ab to an f; o Se no Ch Of Dis Au ! DER.S DI.SS NO.AL PROG LOCK SET.
GETTING STARTED After power-up the controller requires programming with the following information: Press and hold ✱ and use the ▲ or ▼ buttons to select from the choices Rly, SSd or AnLG depending on the model supplied. SP2 and SP3 outputs will be automatically allocated. (See output options table on page 8). Type of Sensor (See list of sensors p.22) Operating unit °C °F bAr PSi Ph rh SEt Allocation of Output Device to SP1/SP2 (Relay / SSd) or analog. SP3 is always relay.
SECOND AND THIRD SETPOINTS (SP2 and SP3) AUTOTUNE (continued) Hereafter in the Manual the symbol (▲▼) signifies both buttons are held pressed for 3 seconds to ENTER or EXIT Program mode. TUNE OR TUNE AT SETPOINT PROGRAM PRIMARY ALARM MODES Configure SP2 output to operate as an alarm from SP2.A in Level 2 and set the alarm setting in SEt.2 Level 1. Enter program (▲▼) and from the display tunE : oFF press and hold ✱ and press ▲ to display tunE : on or tunE : At.SP Exit program mode (▲▼).
SP2 / SP3 OUTPUT AND LED STATUS IN ALARM CONDITION LINEAR INPUT SP2 / SP3 ALARM ANNUNCIATOR Set-up Procedure If a Primary Alarm mode has been configured, when an alarm condition occurs the alarm annunciator -AL- will be displayed alternating with the process variable. The alarm together with the display, will be automatically reset as soon as the alarm condition has been cleared.
FUNCTION LIST (LEVELS 1 to 4 and A) Note: A Functions Menu is shown on page 3. LEVEL 1 SP2 OPERATING PARAMETERS Function Options SELECT AUTOTUNE SEt.2 [0] to * °C/°F/units Adjust SP2 setpoint * Deviation Alarms DV.hi, DV.Lo, bAnd 25% sensor maximum. * Full scale alarms FS.hi, FS.Lo sensor range f/s ✢ bnd.2 0.1 - * °C/°F/units Adjust SP2 hysteresis or proportional band/gain (see CyC.2 setting) * 100% sensor f/s (Hi.Sc) [Factory settings] shown in brackets (see pages 4/5) tunE [oFF] on PArK At.
LEVEL 2 CONTINUED INPUT SELECTION AND RANGING Re-transmission dI.SP [1] 0.1 Select display resolution: for display of process value, setpoint, OFSt, Set.2, hi.SC, LoSC. * These models above offer the option of using the analog output for Re-transmission. Select bAnd or bnd.2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output, set int.t and dErt.t in LEVL 1 to off. ✢ hi.SC [sensor maximum] Set full scale ✢ Lo.
LEVEL 3 CONTINUED Function Options [Factory settings] shown in brackets rEu.d Select output modes: Direct/Reverse Caution: Settings affect fail safe state. [1r.2d] 1d.2d 1r.2r 1d.2r SP1 Reverse Direct Reverse Direct SP2 Direct Direct Reverse Reverse Enter level 4 at Lock, release ▲ and ▼ together. Display reads LoCK nonE Program security using Lock [nonE] Select from three Lock options: Press and hold ✱, press ▲ to index. Select SP1/2 LED indicator modes [1n.2n] 1i.2n 1n.2i 1i.
LEVEL A Function LEVL A Function Options [Factory settings] shown in brackets Linear Input Scaling Options [Factory settings] shown in brackets brn.3 [uPSC] uPSC or dnSC Sensor burn-out / break protection Select upscale or downscale Please read in conjunction with Linear Input Set-up Procedure on page 6. ✢ An.hi -1999 to 9999 Adjusts required scale maximum [1000] ✢ An.Lo -1999 to 9999 Adjusts required scale minimum [0] hi.in Configure input maximum [50.0] 0.1 to 50.0 rEV.
In addition to those settings that determine the segment profile, it is also necessary to set program start values, together with the preferred ramp rate time units for each individual program. PROGRAMMER INDEX Function overview At the end of a sequence, a Program can be arranged to repeat (Loop), either a specified number of Cycles, or continuously. Only one Loop can be included in a Program.
GETTING STARTED (PROGRAMMER) For users with previous experience of configuring programmers, the Function List and Functions Map on pages 14/15 and 16/17 respectively will be reasonably self explanatory. The Functions and their Settings are grouped to maximise speed of Programming. New users should take a short time to study the following before starting to configure the first program, and may wish to take on board the following tips and suggestions. Program Mode Exit switch (ProG/Auto) Program Level 4.
EXAMPLE PROGRAM TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE SPR SOAK STEP SPR LOOP SPR SOAK STEP SPR SPRR SINT T.SP SPRR PCYC SPRR SINT 105 45 85 55 1 105 45 Temp T.SP CARLO GAVAZZI T.SP SPRR 85 55 T.SP T.SP T.
PROGRAMMER FUNCTION MAP START HERE Press and hold ▼▲ for 3 seconds ENTER PROGRAM Paste only appears after a program is copied TUNE OFF Copies the selected program To add new program, press ▲ once ▼ PROG ADD ▲ RUN OFF EDIT PSTE EDIT COPY Program editing functions. Insert EDIT INS Program editing functions.
Event output options energise and de-energise for all combinations of SP2 & SP3. ▲ EDIT INS Delete a segment EDIT DEL Event output To add new segments press ▲ once SEG ADD Insert new segment in the menu ✱ 3 secs ✱ 3 secs New segment now inserted into 2.
Function FUNCTION LIST (LEVEL P) PROGRAMMER LEVEL P Press ▲ or ▼ to change TyPE Press ▲ or ▼ to change Press ✱ ▲ or ✱ ▼ to change ProG Program number [1] Add new programs (1 to 31) run Run Program [oFF] Program not running on Run program hoLd Pause program Edit dEL Delete program †❖ Edit inS Insert new program † Edit CoPy Copy another program † Edit PStE Paste copied program † [rSEt] Reset to program start Cont Continue from interruption hoLd Hold at interruption (User re-st
Settings [Factory settings] shown in brackets Function E.oP Press ▲ or ▼ to change Press ✱ ▲ or ✱ ▼ to change Event output [nonE] Function can be applied to each segment independently to trigger an output for the full duration of that segment. Setting blocked unless either or both outputs SP2A or SP3A have been configured as an Event Output in Level 2 or Level A respectively.
PROGRAMMING EXAMPLES SURE YES ✱ 3 secs PROG 2 Program 1 now pasted as Program 2 KE Y Arrows drawn thus signify several key operations Program Edit Function KEY ✱ ▼ OR ✱ ▲ TOGETHER TO VIEW OR CHANGE SETTINGS Make copy of Program 1 and paste as new Program 2 PROG ADD ✱ 3 secs SURE NO Programmer functions shown as white characters on black background have Default settings RUN OFF KEY ▼ OR ▲ TO VIEW FUNCTIONS EDIT COPY PROG 1 ✱ 3 secs PROG 1 RUN OFF CARLO GAVAZZI 18 EDIT PSTE PROG 3 Progra
MECHANICAL INSTALLATION ELECTRICAL INSTALLATION (See important Safety Information page 20) The Controller is designed to be sleeve mounted in a 1/16 DIN panel cutout with only the front panel rated to NEMA4/IP66, provided that: ● the panel is smooth and the panel cutout is accurate; OUTPUT DEVICES WARNING: Three types of output device may be factory fitted to the controllers, and users must choose how to allocate these to outputs SP1 and SP2. (SP3 is always RLY).
EN61010 - /CSA 22.2 No 1010.1 92 TYPICAL APPLICATION Compliance shall not be impaired when fitted to the final installation. Designed to offer a minimum of Basic Insulation only. The body responsible for the installation is to ensure that supplementary insulation suitable for Installation Category II or III is achieved when fully installed.
INPUT OPTIONS OUTPUT: HARDWARE OPTIONS & TERMINATIONS Standard Input Code Spare Input (+) (–) 1 2 (+) 3 4 5 6 Supply L N 7 Model Output Codes 17 18 1 2 4 21 22 23 24 T2016P2RRRX––XX CARLO GAVAZZI SSd (+) (–) Spare Supply L N 5 7 (+) 3 20 8 Thermocouple Input (+) (–) 19 6 17 18 19 20 21 22 23 24 T2016P2SRRX––XX 8 SSd SSd (+) (–) (+) (–) T2016P2–––XT–XX Wire link RTD/PT100 2 wire 17 18 Input (+) (–) 1 2 Spare Supply L N 5 7 (+) 3 4 6 19 20 21 22 23 24 T2016P
Resistance thermometer RTD-2/Pt100 2 wire Standards: INPUT SENSOR SELECTION Temperature sensors Thermocouples tC tC tC tC tC tC tC tC tC b E J K L n r s t Resistance thermometer rtd 2/3 wire Notes: 1 2 Description Sensor range Pt-30%Rh/Pt-6%Rh Chromel/Con Iron/Constantan Chromel/Alumel Fe/Konst NiCrosil/NiSil Pt-13%Rh/Pt Pt-10%Rh/Pt Copper/Con 0 to 1800 °C 0 to 600 °C 0 to 800 °C -50 to 1200 °C 0 to 800 °C -50 to 1200 °C 0 to 1600 °C 0 to 1600 °C -200 / 250 °C 2.0 * 0.5 0.5 0.25* 0.5 0.25* 2.0* 2.
SAFETY AND WARRANTY INFORMATION INSTALLATION Designed for use: UL873 - only in products where the acceptability is determined by Underwriters Laboratories Inc. EN61010-1 / CSA 22.2 No 1010.1 - 92 To offer a minimum of Basic Insulation only. Suitable for installation within Catagory II and III and Pollution Degree 2. Copyright CARLO GAVAZZI 2001 Not to be reproduced without prior written permission from CARLO GAVAZZI.
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