Specifications
7500 MACHINE WIRING
33
RADIO WIRING DIAGRAM
7500 REMOTE WIRING DIAGRAM
W/KEY SWITCH, 16-PIN CONNECTOR, R160 CONNECTOR,
BY-PASS, & PRE-HEAT
COLOR CODES
W = WHITE
Y = YELLOW
O = ORANGE
PR = PURPLE
GY = GRAY
GR = GREEN
BL = BLUE
BK = BLACK
BR = BROWN
BK/BL = BLACK/BLUE
BL/BK = BLUE/BLACK
O/R = ORANGE/RED
Y/R = YELLOW/RED
BK/R = BLACK/RED
BL/R = BLUE/RED
R/BK = RED/BLACK
O/BK = ORANGE BLACK
BR/BK = BROWN/BLACK
Y/BK = YELLOW/BLACK
BK/Y = BLACK/YELLOW
R = RED
GR/BK = GREEN/BLACK
BK/BR = BLACK/BROWN
BK/GR = BLACK/GREEN
CHECKED BY:
CURRENT (AHF/1/11/10)
OM7500-1
EC # 030515-H - CHG'D WIRE FROM KEY
SWITCH TO KILL SWITCH
ADDED GROUND WIRE TO 16 PIN CONNECTOR
& FROM BATTERY GROUND TO CENTRAL GROUND
EC # 030604-K - ADDED DIODES TO
CONTROLS & ADDED NOTE
J.P. CARLTON CO. DIVISION DAF INC
EC # 041012-M - ADDED PRE-HEATER RELAY
& WIRING (WAS WIRED DIRECTLY TO KEY
SWITCH). FUSE NEXT TO 40AMP CHANGED
TO 50AMP. CHG'D JUMP WIRES TO BUS BAR.
Carlton
PROFESSIONAL
TREE
EQUIPMENT
ELECTRO-HYDRAULIC
CONTROLS
EXT.
2
(GROUN D TO B OLT ON DECK )
BIG BK
30
STARTER
R
BIG R
BATTERY
58
BIG BL/BK
BIG R
BIG BL
19
15/54
50
BIG BL/BK
BL/BK
FUSE BOX
40AMP
20AMP
6AMP
BIG BK
RED FROM BREAKAWAY SWITCH
FOR ELECTRIC BRAKES
Y
10
16 PIN CONNECTOR
TERMINAL BOX
1 2 3 4 65
BK
ON/OFF
SWITCH
R
Y/BK
BL/BK
Y/BK
9
1 2
BL
R
Y/B
R/BK
DIODE
O/BK
SWING
1
O/BK
Y
R
BL
R/BK
11
3
12
13
4 5
BK
14
6
15 16
7 8
DIODE
O/BK
BL
BIG BK
KEY
SWITCH
17
BL
Y
PRE-HEATER
LIFT
OIL PRESS.
LIGHT
SWING
BL/BK
R/BK
BL/ BK
O
O
O
EXT
O O
ALT.
LIGHT
OIL TEMP
LIGHT
O/BK
HOUR METER
DIODE
ENLARGED VIEW
DIODE
O/BK
DIODE
LIFT
3
Y
O/BK
DIO DE
O/BK
DIODE
SIL VER SIDE OF
DIODE POINTS
AWAY FROM THE
O/BK W IRE
0/BK
ENGINE
CONNECTOR
BR
O
Y
BK
BL
EC # 051128-P - REWIRED
ELECTRO-HYDRAULIC CONTROLS, REARRANGED
WIRES, & TURNED DIODES AROUND; REMOVED
PRE-HEAT RELAY; REVISED JUNCTION BOX;
TURNED ON/OFF (KILL) SWITCH AROUND.
BLUE/BLACKEXTENSION (OUT) 9
PIN #
YELLOW/BLACK
RED/BLACK
EXTENSION (IN)
16 PIN CONNECTOR DESCRIPTION
LIFT ( DOW N)
LIFT (UP)
SWING (LF)
SWING (RT)
POWER
POWER OUT
POWER IN
8
7
6
5
4
3
2
1
FUNCTION
BLUE
YELLOW
ORANGE
BLACK
ORANGE
RED
COLOR
ACTUAL RELAY
CONNECTIONS
86
87
87A
85
30
EC # 060105-P2 - CORRECTED 16-PIN
CONNECTOR DESCRIPTION.
EC # 060908-M3 - RMV'D PRE-HEATER
RELAY & WIRING; REWIRED PRE-HEATER.
(ADDED DIAGRAM BETWEEN M & P)
EC # 061013-R - ADDED OMNEX
CONNECTOR AND WIRING.
R 160
A B
SPARE
GROUND
SPARE
SPARE
SWITCHES TO
POWE R W/LINK
LIFT (DOWN)
POWE R INPUT
LIFT (UP)
SWING (L)
SWING (R)
FUNCTION
TRACKS (OUT)
TRACKS (IN)
R160 CONNECTOR DIAGRAM
A2
A5
A4
A3
A7
A6
A9
A8
A12
A11
A10
A1
ORANGE/RED
ORANGE/BLACK
BLUE/RED
BLACK/WHITE
GREEN/BLACK
BLUE/BLACK
BLACK/WHITE/RED
WHITE/RED
RED/GREEN
ORANGE/GREEN
RED
BLACK
PIN# COLOR
L. TRACK (FORWARD)
R. TRACK (FORWARD)
L. TRACK (REVERSE)
FACTORY CONFIG. ONLY
FACTORY CONFIG. ONLY
R. TRACK (REVERSE)
WHITE/RED/BLACK
RED/BLACK/WHITE
GREEN/BLACK/WHITE
RED/WHITE
BLUE/WHITE
BLACK/RED
WHITE/BLACK
B12
B11
B2
B1
B5
B4
B3
B8
B7
B10
B9
B6
ORANGE
WHITE
GREEN
SPARE
SPARE
FLOW HIGH
GEAR (HIGH)
SPARE
SPARE
PIN# COLOR FUNCTION
BK
R
BK/ W/ R
RIGHT
LEFT
IN
OUT
UP
DOWN
BL/R
W/R
R/GR
O/GR
DIODE
DIODE
BL
ENGINE
BY-PASS SWITCH
BR/BK
Y/BK
GR
87
86
87A
30
85
BL
RELAY
O/BK
W/R/BK
R/BK/W
BL
BL
BL
EC # 011110 - CHANGED NAME FROM 7500-5R
TO OM7500-1. REVISED ENGINE CONNECTOR
AND SWITCED 6AMP CIRCUIT BREAKER WITH
20 AMP CIRCUIT BREAKER. LINKED 6AMP
CIRCUIT BREAKER AND 40AMP CIRCUIT
BREAKER WITH BUSS BAR.
10
8
9
7
4
6
2
3
5
1
SEE RADIO CONTROL
MANUAL, INCLUDED IN
THIS MANUAL
,
FOR MORE